High-performance Insulation Materials Research Articles

Sustainability challenges and solutions in medical laboratory equipment manufacturing

Background: Ultra-low temperature (ULT) freezers are vital for storing biological samples in medical labs, but they have high energy demands and significant environmental impacts. This study investigates the energy efficiency, environmental footprint, and performance of different ULT freezer models. Methodology: A lifecycle assessment (LCA) was performed on five ULT freezers to evaluate global warming potential (GWP), ozone depletion potential (ODP), and energy consumption. Key performance metrics, including compressor efficiency, thermal stability, and material recyclability, were assessed under various operating conditions. Real-time data was collected over 30 days. Results: Freezers with variable-speed compressors exhibited up to 25% lower energy consumption than those with fixed-speed systems. Freezers using low-GWP refrigerants, such as CO₂, reduced total CO₂ emissions by up to 30% over a 10-year lifespan. Models incorporating advanced insulation materials, like vacuum-insulated panels (VIPs), showed improved thermal stability and reduced heat rejection, leading to lower cooling loads. Conclusion: Adopting advanced compressor technologies, low-GWP refrigerants, and high-performance insulation materials in ULT freezers can significantly reduce energy use and environmental impact. These innovations are crucial for sustainable medical laboratory operations, balancing performance with environmental responsibility.

Induced Electron Traps via the PCBM in P(VDF-HFP) Composites to Enhance Dielectric and Energy Storage Performance

Polymer-based composites with excellent dielectric properties are essential for advanced energy storage applications. In this work, the [6,6]-phenyl-C61-butyric acid methyl ester (PCBM) as a filler was incorporated into the poly(vinylidene fluoride-co-hexafluoropropylene) (P(VDF-HFP)) composite to improve its dielectric performance. P(VDF-HFP) composite films with varying PCBM concentrations were prepared via solution casting and their dielectric, energy storage, and charge–discharge properties were characterized. It was found that the doped PCBM could introduce new charge traps with an energy level of 1.25 eV that modulate charge transport and energy storage characteristics of the polymer matrix. The dielectric constant of the composites was enhanced to the maximum of 10.87 as 0.2 vol% PCBM was added, while the breakdown strength reached 455 MV/m, achieving an energy density of 7.38 J/cm3, which is 33% higher than the pristine P(VDF-HFP) film. Furthermore, the charge–discharge efficiency of the composites was enhanced 66% under the electric field of 300 MV/m. These results demonstrate that PCBM significantly improves the dielectric and energy storage properties of P(VDF-HFP) composites, providing a promising approach for the development of high-performance dielectric materials in flexible energy storage devices.

A fabrication of universal multifunctional coating with excellent adhesion on the surface of solid rocket motor insulation materials through a surface activation strategy based on multiple interaction forces

In this work, a novel universal multifunctional coating for insulation materials was prepared by using polyethyleneimine as the coating substrate, low-temperature molten glass powders and MXene as additives. Meanwhile, the universal coating was tightly adhered to the surface of the insulation materials through a surface activation strategy based on the synergistic effects of hydrogen bonding, electrostatic adsorption, and chemical bonding. The shear strength data showed that the adhesion between the universal coating and the three types of insulation material were higher than that of most commercial adhesives. In the case of EPDM, for example, the adhesion of the coating is 4.17 (epoxy glue), 1.04 (chemlok) and 1.67 (Neoprene) times that of commercial adhesives, respectively. In addition, the universal coating showed good heat resistance and thermal insulation, and formed a complete and dense char on the surface after exposure to flame. The maximum mass loss temperatures of the three coated insulation materials were 2.8, 6.5, and 9.3°C higher than the original samples, respectively. Thermal insulation tests showed that the coated insulation materials reduced the average top surface temperature by 29.68%, 40.84% and 29.06%, respectively, compared to the original samples. The results of anti-migration tests showed that the prepared universal coatings displayed generally superior anti-migration properties to the insulation materials, with equilibrium migration concentrations reduced by up to more than 80% compared to the original samples, which is better than the previous products of the same type. In addition, the application potential of the advanced multifunctional insulation materials obtained from the preparation was evaluated, resulting in an increase of more than 35% in peel strength and more than 20% in shear strength for all insulation materials with propellants. This work provides a simple and environmentally friendly generalized strategy to develop high performance insulation materials for aerospace fields.

Discovery of high-performance dielectric materials with machine-learning-guided search

Discovery of high-performance dielectric materials with machine-learning-guided search

Local defect structure design enhanced energy storage performance in lead-free antiferroelectric ceramics

Antiferroelectrics (AFEs) are ideal candidates in dielectric, electromechanical, and electrothermal applications. NaNbO3 (NN), as a lead-free antiferroelectric (AFE) material under extensive investigation, exhibits ferroelectric (FE)-like polarization–electric field (P-E) hysteresis loops, characterized by high remnant polarization and large hysteresis. Herein, the local defect structure design is proposed to achieve high energy storage (ES) density in NN-based AFE ceramics. The pinning effect of defect dipoles and the enhancement of local structural disorder stabilize the AFE phase and reduce hysteresis losses. Consequently, an excellent ES performance of large recoverable energy density (Wrec) of 9.70 J/cm3 and high efficiency (η) of 88.75 % is concurrently obtained in NN-based relaxor AFE ceramics, with outstanding charge–discharge performance (PD∼413.2 MW/cm3, WD∼4.47 J/cm3), which are significantly improved compared to other reported values in lead-free ES ceramics. This indicates that NN-based ceramics are candidates for advanced ES capacitors and provides a feasible modulation approach for the development of new lead-free high-performance dielectric materials.

Impact on bandgap, electrical and magnetic properties of SnO2 nanoparticles by cerium and samarium

Synthesis of undoped, Samarium (Sm) and Cerium (Ce) co-doped SnO2 nanoparticles along with their enhancement in structural and physicochemical properties are reported. The samples have been prepared by co-precipitation method. The tetragonal rutile-type structure from PXRD pattern confirms the synthesized materials and obtained an average crystallite size of 23, 19 and 14 nm for the pure, 2 and 4 wt.% of Sm-Ce co-doped SnO2 NPs. The band at 620 cm−1 is assigned to the bonding of metal-oxygen as O-Sn-O bridging bond of SnO2 through FTIR-spectrum. From UV–DRS analysis, bandgap energy is found to be 3.45, 3.38 and 3.26 eV respectively for pure, 2 & 4 wt.% of Sm-Ce co-doped SnO2 NPs. Photoluminescence emission shows a sharp peak centered at 490 nm, a high intensity peaks at 521 and 538 nm due to blue and green emission. Addition of dopants narrowing the bandgap and reduces the dielectric constant as well as the dielectric loss. The dielectric constant and dielectric loss are directly proportional to temperature but inversely proportional to frequency, which shows that both polarizability and the method of charge transfer are impacted by the space charge polarization, which made the material could be a potential candidate in spintronics and high-performance dielectric materials. The effect of Sm-Ce co-dopants enhances the saturation magnetization value from 0.0049067 emu/g to 0.0072245 emu/g. The results exhibit that Sm-Ce (4 wt.%) co-doped SnO2 nanoparticles have strong dielectric and magnetic properties which is a potential candidate for spintronic devices.

Simultaneous improvements in energy density and thermal conductivity of PAN polymer nanocomposites enabled by core-shell structure BZCT@BNNS nanofibers

If the heat generated by electronic devices in high-power applications cannot be dissipated in a timely manner, it will not only affect the use of the equipment but also reduce its service life. Therefore, there is an urgent need to develop thin films of dielectric nanocomposites with high thermal conductivity, high energy storage, and excellent flexibility and electrical insulation performance. In this study, we reported the successful preparation of BZCT nanofibers (BZCT NFs) and core-shell structures BZCT@BNNS nanofibers using electrospinning and coaxial electrospinning techniques, respectively, and there were used to composite with polyacrylonitrile (PAN) polymer matrix to prepare BZCT NFs/PAN and BZCT@BNNS/PAN dielectric nanocomposites thin film. Research has found that when the shell thickness of BNNS is 15 nm and BZCT@BNNS (15 nm) volume fraction is 20 vol%, the comprehensive performance of the dielectric nanocomposites is the best, with thermal conductivity and energy storage performance of 3.36 W m−1K−1 and 12.23 J/cm3, respectively. Therefore, the nanocomposites thin film can be used as a potential high-performance dielectric material for thermal management applications in high-power density electronic devices.

The thermal conductivity of graphite composite insulation boards: A theoretical and experimental study

Graphite composite insulation boards (GCIB) have emerged as a promising solution in the construction industry, offering a combination of fire resistance, high temperature stability, and excellent insulation properties. As their usage continues to increase, it is crucial to develop and validate a more accurate theoretical model for the effective design and optimization of building insulation systems. Traditional models including series and parallel models are employed for estimating the thermal conductivity of GCIB but revealed higher relative errors and lower theoretical calculation accuracy. Therefore, the primary objective is to design and validate a more efficient theoretical model for thermal conductivity prediction in GCIB. This paper investigates the thermal conductivity of GCIB under varying composition ratios by designing a novel Parallel-Series Parallel (PSP) approach. The PSP model is designed based on a single basic cell where the graphite polystyrene particles are employed as the matrix material while cement, vitrified microspheres, and silica fume are used as inclusion materials. Then, the thermal conductivity unit is divided into three parallel heat conduction subunits where the matrix materials and inclusion materials in the three subunits are integrated in a series-parallel manner to provide a more realistic representation of the heat transfer mechanisms within the composite. For a comprehensive assessment, the study encompasses theoretical analysis, empirical assessment, and finite element (FE) simulations to illustrate its thermal properties. The predicted thermal conductivity reveals perfect consensus in comparison with the FE and experimental test outcomes by achieving lower relative errors of 2.7 %∼3.8 % and 1.9 %∼ 3.0 % respectively. The model validated through numerical simulations and sample experiments illustrates a significant improvement in accuracy of about 76.4 %∼94.3 % when compared to traditional series and parallel methods. Prominently, the findings indicate that the thermal conductivity of GCIBs declines considerably as the volumetric ratio of graphite polystyrene particles (Ф1/Ф3) increases and stabilizes when the proportion reaches 10, emphasizing the importance of optimizing material composition to enhance the thermal performance of GCIB. Overall, the validated PSP model by accurately determining the thermal conductivity of GCIB serves as a reliable tool for designing and optimizing high-performance insulation materials, contributing to energy efficiency and sustainability in building and construction industries.

Silicone elastomer dielectric composites by introducing novel O-MMT@TiO2 nanoparticles for energy harvesting application

Dielectric elastomers have attracted attention in emerging advanced electromechanical applications. However, how to simultaneously improve the dielectric constant and the breakdown strength of dielectric composite needs to be solved. In this paper, we propose a new strategy to anchor TiO2 nanoparticles onto organically modified montmorillonite (O-MMT) nanoplatelets through dehydration reaction to synthesize a novel filler O-MMT@TiO2. Then, the O-MMT@TiO2 is incorporated into methyl vinyl silicone rubber (MVSR) matrix to obtain O-MMT@TiO2/MVSR dielectric composites. Comparing with the composites by direct mixing of TiO2 and O-MMT in MVSR (O-MMT/TiO2/MVSR), O-MMT@TiO2/MVSR composites significantly increase mechanical and dielectric and energy storage properties. 30 wt% O-MMT@TiO2/MVSR composite achieves the highest energy storage density of 118.65 kJ/m3, which is 142.9 % higher than that of 15 wt%O-MMT/15 wt%TiO2/MVSR (48.84 kJ/m3). This study offers an effective method for the preparation of high-performance dielectric elastomer materials, which can be exploited for the energy harvesting application.

Flexible and Thermally Insulating Porous Materials Utilizing Hollow Double-Shell Polymer Fibers.

The global climate change is mainly caused by carbon dioxide (CO2) emissions. To help reduce CO2 emissions and conserve thermal energy, sustainable materials based on flexible thermal insulation are developed to minimize heat flux, drawing inspiration from natural systems such as polar bear hairs. The unique structure of hollow double-shell fibers makes it possible to achieve low thermal conductivity in the material while retaining exceptional elasticity, allowing it to adapt to insulation systems of any shape. The layered system of porous mats reaches a thermal conductivity coefficient of 0.031 W∙m⁻¹∙K⁻¹ and enables to reduce the heat transfer. The results achieved using scanning thermal microscopy (SThM) correlate with the simulated heat flow in the case of individual fibers. This research study brings new insights into the energy efficiency of domestic environments, thereby addressing the growing demand for sustainable and high-performance insulation materials for saving energy loss and reducing pollution footprint.

High energy storage properties for dielectric composite by asymmetric three-layer films design

Polymer dielectrics are extensively studied for applications in electronics pulsed power systems owing to their excellent processability, high breakdown strength and low energy loss. To synergistically achieve high energy density and high discharge efficiency, we report an asymmetric three-layer all-polymer composite, which consists of a mixture of P(VDF-HFP) and P(St-MMA) as an intermediate layer sandwiched between a linear polymer P(St-MMA) dielectric layer and a nonlinear polymer P(VDF-HFP) dielectric layer. The results of the study showed that a high efficiency of 94.14 % and a high energy discharge density of 14.86 J/cm3 were achieved concurrently. In this case, the linear dielectric layer provides high energy efficiency, and the high energy density is provided by the nonlinear layer dielectric layer. In particular, the middle layer can effectively balance the electric field distribution, which improves the breakdown strength and increases the energy density. The structural design of asymmetric three-layer all-polymer films provides an effective way to realize high-performance dielectric energy storage materials.

Equimolar high-entropy for excellent energy storage performance in Bi0.5Na0.5TiO3-based ceramics

High-entropy ceramics hold tremendous promise for energy-storage applications. However, it is still a great challenge to achieve an ultrahigh recoverable energy density (Wrec > 10 J/cm3) with high efficiency (η > 80 %) in equimolar high-entropy materials. Herein, the Bi1/5Na1/5Ba1/5Nd1/5K1/5TiO3, Bi1/6Na1/6Ba1/6Nd1/6K1/6Sr1/6TiO3, and Bi1/7Na1/7Ba1/7Nd1/7K1/7Sr1/7Ca1/7TiO3 high-entropy ceramics were designed based on the Bi0.5Na0.5TiO3 matrix by compositing highly insulative equimolar components at A-site in order to reduce mismatch of the resistance between grain and grain boundary. Our results reveal that the high-entropy design significantly suppresses the interfacial polarization, leading to a remarkable increase in breakdown strength, relaxor diffuse factor, band gap, and decreases in grain size. As a result, an unprecedented Wrec of 11.8 J/cm3 with a large η 86.4 % was achieved in BNBNKSCT. The energy-storage performance of the sample also exhibits excellent discharge performance and good thermal/frequency stability. This work indicates that the Bi1/7Na1/7Ba1/7Nd1/7K1/7Sr1/7Ca1/7TiO3 high-entropy ceramic is a promising material with great potential for energy-storage capacitors, confirming that suppressing interfacial polarization via high-entropy design is an efficient strategy for exploring high energy-storage performance dielectric materials.

Energy efficiency in architecture: Strategies and technologies

Energy efficiency in architecture is a critical consideration in the design and construction of buildings, aiming to reduce energy consumption and minimize environmental impact. This abstract explores various strategies and technologies that can be implemented to enhance energy efficiency in architecture. The importance of energy efficiency in architecture lies in its potential to reduce greenhouse gas emissions, lower energy costs, and create healthier indoor environments. Achieving energy efficiency in architecture involves a combination of passive design strategies, such as orientation, shading, and natural ventilation, as well as active technologies, including high-performance insulation, energy-efficient lighting, and renewable energy systems. Passive design strategies are fundamental to energy-efficient architecture, utilizing the natural elements of sunlight, shade, and airflow to minimize the need for mechanical heating, cooling, and lighting. Proper building orientation, effective shading devices, and strategic placement of windows and openings can maximize natural light and ventilation, reducing the reliance on artificial lighting and mechanical ventilation systems. In addition to passive design strategies, active technologies play a crucial role in enhancing energy efficiency in architecture. High-performance insulation materials, such as aerogel and vacuum insulation panels, can significantly reduce heat loss and gain through building envelopes, improving thermal comfort and reducing energy consumption. Energy-efficient lighting systems, such as light-emitting diodes (LEDs) and daylight harvesting systems, can reduce electricity usage for lighting, while renewable energy systems, such as solar photovoltaic panels and wind turbines, can generate clean energy on-site, further reducing reliance on fossil fuels. Overall, energy efficiency in architecture requires a holistic approach that considers both passive design strategies and active technologies. By incorporating these strategies and technologies into building design and construction, architects and designers can create buildings that are not only environmentally sustainable but also comfortable, healthy, and cost-effective for occupants.

Controlling the Size of Hydrotalcite Particles and Its Impact on the Thermal Insulation Capabilities of Coatings.

This study focuses on the development of high-performance insulation materials to address the critical issue of reducing building energy consumption. Magnesium-aluminum layered double hydroxides (LDHs), known for their distinctive layered structure featuring positively charged brucite-like layers and an interlayer space, have been identified as promising candidates for insulation applications. Building upon previous research, which demonstrated the enhanced thermal insulation properties of methyl trimethoxysilane (MTS) functionalized LDHs synthesized through a one-step in situ hydrothermal method, this work delves into the systematic exploration of particle size regulation and its consequential effects on the thermal insulation performance of coatings. Our findings indicate a direct correlation between the dosage of MTS and the particle size of LDHs, with an optimal dosage of 4 wt% MTS yielding LDHs that exhibit a tightly interconnected hydrotalcite lamellar structure. This specific modification resulted in the most significant improvement in thermal insulation, achieving a temperature difference of approximately 25.5 °C. Furthermore, to gain a deeper understanding of the thermal insulation mechanism of MTS-modified LDHs, we conducted a thorough characterization of their UV-visible diffuse reflectance and thermal conductivity. This research contributes to the advancement of LDH-based materials for use in thermal insulation applications, offering a sustainable solution to energy conservation in the built environment.

Moderate electric field driven ultrahigh energy density in BiFeO3–BaTiO3–based ceramics with improved relaxor behavior and breakdown strength

Dielectric ceramic–based capacitors have triggered growing concerns because of their potential applications in next–generation pulsed power electronic devices. However, the low energy density seriously hampers their further development, and the high energy density (>6 J/cm3) is generally realized under a giant external electric field (>500 kV/cm). Herein, an ultrahigh recoverable energy density of 8.5 J/cm3 and a high efficiency of 87 % under a moderate electric field of 470 kV/cm is obtained in the Sr(Sc1/2Nb1/2)O3 modified BiFeO3–BaTiO3 ceramics via the improved dielectric relaxation and electric breakdown strength (Eb). And the promoted band gap and reduced grain size play a key role in enhancing Eb. Moreover, the sample with the optimal composition also exhibits superb thermal reliability at a wide temperature range, and outstanding frequency and cycling stability under 350 kV/cm. This work not only provides a hopeful alternative for advanced energy storage capacitors, but also demonstrates an effective way to explore high–performance dielectric materials.

Enabling Polymer Single Crystals to Be High-Performance Dielectric.

Semicrystalline polymer dielectrics (SPDs) are highly sought-after state-of-the-art dielectric materials. As the disorder in SPDs degrades their electrical properties, homogeneously ordered SPDs are desired. However, complex crystallization behaviors of polymers make such homogeneity elusive. Polymer lamellar single crystals (PLSCs), the most regularly-ordered form of SPDs possible under mild crystallizing conditions, are ideal platforms for understanding and developing high-performance dielectric materials. Here, a typical and widely used SPD, polyethylene (PE) is selected as the model material. We successfully obtained, large, uniform, and high-quality PE PLSCs and devised a non-destructive strategy to construct PE PLSC-based vertical capacitors. These nanometer-thick capacitors exhibit exceptional dielectric properties, with a high breakdown strength of 6.95 MV/cm and a low dielectric constant of 2.14±0.07, that outperform the properties of any existing neat PE. This work provides novel insights into exploring the performance possibility of ordered SPDs and reveals the PLSCs as potential high-performance dielectric materials.

High Energy Density Achieved in Novel Lead-Free BiFeO3-CaTiO3 Ferroelectric Ceramics for High-Temperature Energy Storage Applications.

The development of high-performance electrostatic energy storage dielectrics is essential for various applications such as pulsed-power technologies, electric vehicles (EVs), electronic devices, and the high-temperature aviation sector. However, the usage of lead as a crucial component in conventional high-performance dielectric materials has raised severe environmental concerns. As a result of this, there is an urgent need to explore lead-free alternatives. Ferroelectric ceramics offer high energy density but lack stability at high temperatures. Here we present a lead-free (1 - x)BiFeO3-xCaTiO3 (x = 0.6, 0.7, and 0.8; BFO-CTO) ceramic capacitor with low dielectric loss, high thermal stability, and high energy density up to ∼200 °C. The introduction of CTO (x = 0.7) to the BFO matrix triggers a transition from the normal ferroelectrics to the relaxor ferroelectrics state, resulting in a high recoverable energy density of 1.18 J cm-3 at 190 °C with an ultrafast dielectric relaxation time of 44 μs. These results offer a promising, environmentally friendly, high-capacity ceramic capacitor material for high-frequency and high-temperature applications.

Ultra-thin multilayer films for enhanced energy storage performance

The rapid progress in microelectronic devices has brought growing focus on fast charging-discharging capacitors utilizing dielectric energy storage films. However, the energy density of these dielectric films remains a critical limitation due to the inherent negative correlation between their maximum polarization (Pmax) and breakdown strength (Eb). This study demonstrates enhanced energy storage performance in multilayer films featuring an ultra-thin layer structure. The introduction of a greater number of heterogeneous interfaces improves Eb, while lattice distortion and phase transitions, facilitated by diffusion and strain at interfaces, contribute significantly to the enhancement of Pmax. Remarkably, an energy density of 65.8 J/cm3 with an efficiency of 72.3% was achieved in a 6.7 nm-per-layer BiFeO3/SrTiO3 multilayer configuration, surpassing the performance of most multilayer films composed of simple constituents. This ultra-thin multilayer structure, which simultaneously promoted Pmax and Eb, provides a promising avenue for the development of high-performance dielectric materials.

BaTiO3-based lead-free relaxor ferroelectric ceramics for high energy storage

Barium titanate (BaTiO3, BT) is widely used in capacitors because of its excellent dielectric properties. However, owing to its high remanent polarisation (Pr) and low dielectric breakdown field strength (Eb), achievement of high energy storage performance is challenging. Herein, a systematic strategy was proposed to reduce Pr and elevate Eb of BT via: (i) modification of the relaxor behavior by alloying it with Bi(Mg2/3Ta1/3)O3 (BMT) and (ii) heightening Eb by introducing NaTaO3 (NT) with high band gap. Consequently, the energy storage efficiency (η) of 90 % and high Eb of 780 kV cm−1 were achieved simultaneously for the BT-BMT-xNT system, which facilitated the recoverable energy density (Wrec) of 6.02 J cm−3. At 300 kV cm−1, its temperature (20–120 °C) and frequency (1–500 Hz) stabilities were found to be good. Moreover, the BT-BMT-0.15NT possessed ultrafast discharge rate (t0.9 < 51 ns) and ultrahigh power density (PD > 94 MW cm−3). This study offers an effective strategy for the design of novel high-performance dielectric energy storage materials.

Ameliorated DC Insulation Performance of EPDM through Chemical Grafting with a Voltage Stabilizer

Ethylene-Propylene-Diene Rubber (EPDM) is widely utilized as a high-performance insulation material in high-voltage direct current (HVDC) cable accessories, owing to its exceptional electrical and thermal properties. In this study, we have successfully synthesized and employed 4-vinyl oxyacetophenone (VPE) as a modification agent to develop the chemically grafted EPDM materials (EPDM-g-VPE) just through thermal crosslinking reaction and melt blending approach. Infrared spectroscopy results reveal that during thermal cross-linking process, VPE efficiently grafted onto EPDM molecular-chains through free radical addition reaction. Following VPE grafting, the DC dielectric breakdown strength and electrical conductivity of EPDM are significantly increased and noticeably decreased respectively. Theoretical electronic structure calculations corroborate that VPE’s electron-affinity and energy-gap enable it to efficiently absorb thermal electron energy without undergoing collision ionization, thereby enhancing EPDM’s breakdown resistance. Simultaneously, VPE molecules exhibit a high affinity for capturing electron charge carriers within EPDM polymer-molecules. Space charge and thermally stimulated current tests demonstrate that the stable and uniformly distributed charge traps can be effectively introduced into EPDM matrix by grafting VPE modification, thereby suppressing transport and injection of charge carriers. Consequently, this approach substantially improves DC electrical insulation performance of EPDM. This research not only successfully enhances the electrical insulation performance of EPDM but also showcases the wide-ranging potential of chemical modification technology in cable accessory materials.