Glass fiber reinforced polymer-based composites prepared by photocuring technology offer notable advantages. However, the traditional UV curing technology faces challenges in balancing curing efficiency, penetration depth, and mechanical properties when producing high-thickness fiber-reinforced composites. This study introduced a new method for crafting thick glass fiber reinforced composites via upconversion particle-assisted near-infrared photopolymerization (UCAP). Near-infrared (NIR) radiation had superior penetration in glass fiber composites system, effectively curing of specimens exceeding 20 mm in thickness. Through micro-CT and atomic force microscopy, it was verified that UCAP specimens had fewer interfacial defects and a wider interphase, making contribution to enhanced interlaminar and interfacial shear strength. Additionally, uniform curing effectively alleviated stress concentration under external forces, resulting in a 78.5 % increase in flexural strength and a 32.1 % increase in impact toughness for UCAP specimens compared to UV-cured ones. This approach facilitated rapid outdoor curing of large-sized glass fiber composites with sustained structural stability, showcasing the potential application of UCAP in high-performance glass fiber composites rapid prototyping.
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