High Gravimetric Energy Density Research Articles

Cost-Effective Microfabricated Silver-Based Paper Cathodes for High-Discharge-Rate Aluminum-Air Batteries

We report a cost-effective microfabricated silver-based air-cathode for high-discharge-rate aluminum-air batteries which are suitable for micro-drone applications. A challenge for batteries for aerial drones is that both high gravimetric energy density and power density are required for extended operation. While air batteries can address the energy density issue, achieving high power density necessitates high loadings of expensive catalytic materials such as platinum (Pt), which can constitute over 99% of the cost in commercial air batteries. [1] Building upon prior research that studied the power performance of an aluminum-air battery (AAB) system with a silver-based cathode, this study further explores the influence of silver (Ag) sputtering conditions and Ag loadings on AAB power performance. [2]The power performance of AAB is significantly influenced by both air flux through the air cathode and electrochemically active catalyst surface area ratio (ECSA). The ECSA is the ratio of the electrochemically active catalyst surface area to its cathode area. Sputtered Ag cathodes with catalyst loadings ranging from 0.03 mg-Ag/cm2 to 0.3 mg-Ag/cm2 consistently show high porosity, indicating good air flux for the microfabricated cathode. Increasing the loading of the sputtered Ag catalyst further can lead to particle agglomeration. To improve power performance and ECSA, a silver-copper (AgCu) co-sputtering technique has been developed, significantly increasing the surface area and power performance.Figure 1 shows cathodes with Ag loadings ranging from 0.038 mg-Ag/cm2 to 0.267 mg-Ag/cm2 under two silver sputtering conditions: 400W+5mTorr and 100W+10mTorr. Within the examined range, the latter sputtering condition shows superior power performance compared to the former. For Ag loadings exceeding 0.1 mg-Ag/cm2, both conditions show decreasing power performance as Ag loading increases, and the 100W+10mTorr curve shows a maximum power at 0.088 mg-Ag/cm2. Figure 2 shows SEM images of 0.038 mg-Ag/cm2, 0.088 mg-Ag/cm2, and 0.19 mg-Ag/cm2 films, using the 100W+10mTorr sputtering condition. Ag particle size increases with higher Ag loading, which can result from particle agglomeration. Figure 3 shows the catalyst layer porosity and the ECSA calculated from the SEM images. All samples show porosity over 90%, indicating good air flux for the microfabricated Ag cathode. The trend of ECSA for different Ag loading correlates well with the power performance, suggesting that the power performance of the microfabricated Ag cathode primarily depends on the ECSA.Further enhancement of the ECSA through AgCu co-deposition is investigated, involving two parent alloy compositions (at%): Ag28Cu72 and Ag16Cu84. Following the co-sputtering, the parent alloy undergoes selective etching of Cu using hydrochloric acid (HCl). Figure 4 compares power performance between Ag28Cu72 and Ag16Cu84. Both curves exhibit an upward trend as the silver loading increases from 0.09 mg-Ag/cm2 to 0.4 mg-Ag/cm2, with Ag28Cu72 samples showing superior power performance. Figure 5 shows an SEM image of Ag28Cu72 parent alloy with 0.32 mg-Ag/cm2 loading after Cu etching, demonstrating that the ECSA increased to 47.52 while maintaining a high porosity of 90.2%. The peak power of Ag28Cu72 0.32 mg-Ag/cm2 sample is increased to 200 mW/cm2. By comparison, a 4mg-Pt/cm2 commercial cathode shows a peak power of 280 mW/cm2.Figure 6 compares the discharge performance of the 0.088 mg-Ag/cm2 cathode with a commercial 4 mg-Pt/cm2 cathode. Both cells can discharge under 1.1 Amp with a power density exceeding 500 W/kgbattery, a threshold sufficient to lift a quadrotor drone. [3] Battery weight encompasses anode, cathode, electrolyte and battery packaging. The 0.088 mg-Ag/cm2 cathode shows a discharge power plateau above 600 W/kgbattery (86% of the 4 mg-Pt/cm2) and an energy density of 228 Wh/kgbattery when discharge power density exceeding 500 W/kgbattery (95% of the 4 mg-Pt/cm2). Remarkably, the material cost of the 0.088 mg-Ag/cm2 cathode is 5000 times less than the 4 mg-Pt/cm2 cathode.

Lanthanum Transition-Metal Sulfide Electrocatalysts for Overall Water Splitting

Hydrogen has been identified as a sustainable energy source for the future with the potential of replacing fossil fuels due to its high gravimetric energy density and zero carbon emissions. Water electrolysis is a promising approach to the clean production of pure hydrogen, however, the benchmark catalysts of the half reactions of water electrolysis are noble-metal based, which limit the application of this technique.1 As well, the high energy barrier and sluggish kinetics of the oxygen evolution reaction limit the efficiency of the system. Therefore, it is crucial to develop robust, stable, and cost-effective materials for water electrolysis to be scalable. Lanthanum transition-metal oxide electrocatalysts have been pursued in the past for water splitting due to the high abundance of lanthanum and transition metals.2 However, these catalysts suffer from low conductivity and inherent instability towards oxygen evolution. Binary sulfides, selenides, and phosphides have also been pursued,3 but the compositional space of these materials is limited. Ternary sulfides offer a wider compositional space that allows fine-tuning for optimal performance. As a result, we have pursued the synthesis and application of the relatively unexplored ternary chalcogenides, LaMS3 (M = Ni, Co, Fe, Mn) towards water electrolysis. The efficiency of water electrolysis and stability of the materials have been tested with linear sweep voltammetry, galvanostatic measurements, and electrochemical impedance spectroscopy. We found these materials to be active towards both the hydrogen and oxygen evolution reactions, in acidic and alkaline conditions, respectively, with the catalysts exhibiting an activity trend where LaNiS3 > LaCoS3 > LaFeS3 > LaMnS3. For HER, LaNiS3 exhibits an overpotential of 340 mV at 10 mAcm-2 with a Tafel slope of 79 mV/decade. For OER, an overpotential of 373 mV at 10 mAcm-2 and a low Tafel slope of 48 mV/decade are observed. In addition, LaNiS3 proved to be highly stable with minimal change in potential over a period of 18 hours. The high activity and stability of LaNiS3 towards both half reactions of water electrolysis make it a promising candidate for a bifunctional water splitting electrocatalyst.References Wang, S.; Lu, A.; Zhong, C.-J. Hydrogen Production from Water Electrolysis: Role of Catalysts. Nano Convergence 2021, 8 (1), 4.Dias, J. A.; Andrade, M. A. S.; Santos, H. L. S.; Morelli, M. R.; Mascaro, L. H. Lanthanum‐Based Perovskites for Catalytic Oxygen Evolution Reaction. ChemElectroChem 2020, 7 (15), 3173–3192.Anantharaj, S.; Ede, S. R.; Sakthikumar, K.; Karthick, K.; Mishra, S.; Kundu, S. Recent Trends and Perspectives in Electrochemical Water Splitting with an Emphasis on Sulfide, Selenide, and Phosphide Catalysts of Fe, Co, and Ni: A Review. ACS Catal. 2016, 6 (12), 8069–8097.

Development of Bifunctional Electrocatalyst for Overall Water Electrolysis: Vanadium and Phosphorus Dual-Doping Strategy on Ni3S2 Nanoneedle

Along with the rapid consumption of fossil fuels and serious environmental pollution, the development of renewable and clean energy has been receiving a lot of attention recently. Among the various renewable energy sources, hydrogen (H2) is considered as most promising substance in future energy society owing to its high gravimetric energy density and environmental friendliness. Electrochemical water electrolysis system is powerful strategy for high-purity hydrogen production without emission of any pollutants. It consists of two electrocatalytic reactions: oxygen evolution reaction (OER) and hydrogen evolution reaction (HER). However, the practical efficiency of water electrolysis is limited due to the intrinsically sluggish reaction kinetics of OER and HER. To date, the precious metal-based electrocatalysts such as RuO2 and Pt/C for OER and HER, respectively, were employed as state-of-the-art electrocatalyst to enhance the performance of water electrolysis. However, due to the high expense, mono-functionality, and unsatisfactory stability of the precious metal-based materials, research on bifunctional electrocatalysts with low cost and high activity has become an urgent topic. To date, numerous scientific endeavors have been dedicated to the advancement of highly efficient non-noble metal-based bifunctional electrocatalysts such as transition metal oxides, hydroxides, sulfides, carbides, nitrides, and phosphides. Among these, Ni3S2 has emerged as a particularly promising electrocatalyst for water splitting, garnering substantial attention owing to its high electric conductivity, rich redox property, abundance in the Earth's crust, and environmentally friendly characteristics. Nevertheless, the electrocatalytic activity of Ni3S2 lags behind that of noble metal counterparts. Therefore, elaborate modification of Ni3S2 catalyst should be conducted to further improve its intrinsic activity toward OER and HER. Among the various strategies, heteroatom doping into Ni3S2 structure could be adopted as powerful technique for enhancement of electrocatalytic performance. The homogeneously incorporated dopants not only generate lattice disorders but elaborately modulate the surface electronic property. Specifically, high-valent cation dopants such as vanadium and molybdenum can effectively mediate the change of chemical states of Ni active sites during the step-wise electrocatalytic procedure. Meanwhile, additionally introduced anion dopants, which have lower electronegativity compared with sulfur, can reduce the electron trapping phenomenon induced by excessive electron transfer from nickel to sulfur. Inspired by above features, we synthesized V and P co-doped Ni3S2 nanoneedles directly grown on nickel foam (V-Ni3S2-P/NF) through facile two-step preparation method. First, V doped Ni3S2 nanoneedles were homogeneously grown on NF (V-Ni3S2/NF) by hydrothermal process without use of nickel precursor. The vanadium ions promote the nucleation of Ni3S2 species and lead the preferential growth toward 1D direction during the hydrothermal reaction. After that, the V-Ni3S2/NF was annealed in the tube furnace with the NaH2PO2 as a phosphorus precursor under the Ar flow. Under the mild annealing condition, the PH3 gases generated from thermal decomposition of NaH2PO2 reacted with the V-Ni3S2 species. Consequently, the V-Ni3S2 was partially phosphidated into V-Ni3S2-P throughout anion exchange process. As a result, the V-Ni3S2-P/NF electrocatalyst exhibited excellent bifunctional activity toward both OER and HER compared with mono-doped and un-doped counterparts and precious metal-based electrocatalysts. Furthermore, the outstanding electrocatalytic performance of V-Ni3S2-P/NF was well-maintained over the 100 h of continuous operation under alkaline condition. This study will contribute to the development of efficient and cost-effective electrocatalysts for future energy conversion and storage technologies.

Sodium-Metal Battery Based on Reversible Oxide Chemistry at the Cathode

Sodium-metal batteries are considered as a promising energy storage alternative for currently available lithium-based batteries owing to their high gravimetric energy density and more specifically the natural abundance and the low price of Na metal that can lead to an inexpensive and low weight battery technology.In this study, we employ a Na-metal cell design that works based on reversible phase/composition change of sodium oxides (superoxide and peroxide) using a highly active cathode catalyst and an ether-based ionic-liquid electrolyte. The process involves in-situ production of sodium oxides in the controlled oxygen environment at the cathode. Subsequently, the cathode composed of sodium oxide compositions is assembled into a Na-metal architecture to do performance study and analysis. Our results indicated that the designed Na-metal battery demonstrates stable performance over 50 cycles with an overpotential of less than 100 mV and a coulombic efficiency exceeding 99%. Various electrochemical and physicochemical characterization techniques, including Raman spectroscopy, X-Ray diffraction analysis (XRD), X-ray photoelectron spectroscopy (XPS), Scanning electron microscopy (SEM), and Transmission Electron Microscopy (TEM), were employed to gain insight into cell chemistry and mixed ion-electron conduction mechanism. The findings underscore the significance of well-designed cell components in Na-O2 battery technologies, positioning them as a promising avenue in energy conversion and storage systems.

Towards High-Performance AEM Water Electrolyzers: Transitioning from PGM to Low-PGM and PGM-Free Electrocatalysts

Hydrogen, known for its high gravimetric energy density and low environmental impact, is widely regarded as a promising low-carbon energy carrier. The production of hydrogen via water electrolysis offers a valuable opportunity to efficiently utilize renewable energy resources – both as a storage and transport medium and to produce hydrogen that is a crucial feedstock for multiple industrial and manufacturing applications. Among various water electrolysis technologies, anion exchange membrane water electrolyzers (AEMWEs) are notable for their distinct and advantageous features. Their alkaline operational environment significantly reduces corrosion, allow for the possibility to use catalysts and cell component materials that are earth abundant and cost effective. Moreover, the use of anion exchange membranes (AEMs) as the electrolyte and zero-gap design enhance operational efficiency and hydrogen production rates compared to traditional alkaline electrolyzers. These benefits position AEMWEs as a compelling solution for efficient, cost-effective large-scale hydrogen production.To date, the development of lower-cost AEMWEs has been hindered by several challenges. A critical issue is the activity and durability of catalysts, particularly those that are platinum group metal (PGM)-free. This leads many researchers and electrolyzer manufacturers to lean on PGM catalysts at both the anode and cathode. These catalysts, while effective, significantly increase the cost and complexity of the system, posing a barrier to widespread adoption and commercialization of AEMEL technology in the burgeoning hydrogen economy. PGM-free anodes have been demonstrated for the AEMWE, but there have been fewer PGM-free options for the cathode.This study assessed the performance and durability of various low-PGM and PGM-free electrocatalysts for the oxygen evolution (OER) and hydrogen evolution (HER) reactions. We focused on Lanthanum Strontium Cobalt (LSC), Nickel Ferrite (NiFeOx), and Lead Ruthenate (PbRuOx) for the OER at the anode, and Nickel Molybdenum (NiMo), Nickel Rhenium (NiRe), and a low-PGM PtNi for the HER at the cathode. Furthermore, the performance of the NiMo HER catalyst was enhanced by optimizing the physical properties of both the catalyst powder and the electrodes. These experimental results offer crucial insights into developing PGM-free AEM water electrolyzer systems, marking a progressive step towards their commercial feasibility.

Understanding the Degradation Mechanism for NiMo Composite and Effect of Ionomer on the Activity Towards HER

Hydrogen is an essential commodity for achieving cleaner and greener energy.1,2 Due to its high gravimetric energy density, hydrogen is favored as a carbon-neutral fuel.2,3 Moreover, the electrochemical accessibility of hydrogen evolution and oxidation reactions enable hydrogen to be used as a reversible fuel, as in hydrogen battery anodes and unitized reversible fuel cells.4,5 Platinum group metals (PGMs) are excellent catalyst for hydrogen chemistry, as they exhibit negligible activation barrier for HER and HOR, but they are costly and the upstream processes for mining and purification are unsustainable.6 A promising alternative to PGM catalysts would be nonprecious transition metal alloys/composites in form of nanoparticles. These materials are more readily available and lower in cost. Nonetheless, non-precious catalysts developed to date have never met the benchmarks set by PGMs in terms of catalytic activity and stability.Our lab is continuing a long-running effort to develop and improve nickel-molybdenum (Ni–Mo) composites, which stand as one of the strongest candidates for non-PGM HER and the HOR. In prior work, we developed a method to synthesize Ni–Mo nanoparticles supported on oxidized carbon, which increases catalyst dispersion and significantly reduces losses due to interfacial resistivity.7 The catalyst composite has a core@shell structure, where in the core is mainly nickel-rich alloy and the shell is primarily molybdenum-rich oxide.Furthermore, DFT calculations suggest the addition of Mo in the catalyst subsurface weakens hydrogen binding to surface Ni sites, thus increasing the overall activity toward HER/HOR.8 In ongoing work to further develop Ni–Mo/C composites, we are focusing on catalyst degradation under storage and operating conditions. To examine catalyst durability upon extended storage, we measured activity toward hydrogen evolution progressively for a single batch of catalyst powdered retained at room temperature in an aerobic environment over 850 hours. We observed a monotonic decrease in catalytic activity culminating in a >90% decrease in activity. Post-mortem analysis via XRD showed the increased peak intensities corresponding to NiO and MoO3. We further observed that the catalyst remains active over extended periods when stored under a dry, oxygen-free atmosphere. Finally, exposing the degraded catalyst to thermal reduction increased catalytic activity. Together, these results strongly suggest aerobic oxidation as the primary degradation mechanism under shelf-storage, with straightforward mitigations steps readily available by excluding air and water. This finding further suggests that oxide component of the synthesized catalyst is not an active site for hydrogen chemistry, although we speculate that some surface oxide is beneficial for enhancing the rate of water dissociation.9 We also studied the impact of the ionomer chemistry on the catalytic activity of Ni–Mo composites for alkaline anion exchange membrane (AEM) electrolyzer applications. Surprisingly, we observed an ~80% reduction in catalytic activity for Ni–Mo composites formulated into thin film HER catalysts using poly(aryl piperidinium) (PAP) carbonate AEM ionomers relative to control samples based on Na-exchanged Nafion ionomer binders. Further work showed this result was specific to the carbonate form of the ionomer, as HER activity was fully recovered when we used halide forms of the PAP ionomer. Work is ongoing to establish the physicochemical basis of this poisoning effect.Based on these findings, we developed functional AEM electrolyzer assemblies with IrOx anodes and Ni–Mo/C cathodes, where the cathode composition was formulated based on our best results from RDE studies. These MEAs yielded electrolyzer performance properties that were indistinguishable from MEAs we tested using Pt–Ru/C cathodes that were otherwise identical in composition.8 This leads us to conclude that advanced Ni–Mo/C catalyst composites can indeed achieve performance parity with PGM catalysts on the basis of initial catalytic activity, whereas significant work remains to characterize durability under extended operating conditions.

The Electrochemical Acetone/Isopropanol Hydrogenation Cycle: Full-Cell Performance of the Electrochemical Dehydrogenation of Isopropanol

Molecular hydrogen has exceptionally high gravimetric energy density but low volumetric energy density at ambient conditions. This discrepancy requires technical measures to increase its volumetric energy density for widespread hydrogen applications. Compressed hydrogen and liquified hydrogen are the most established hydrogen storage technologies. In addition, thermocatalytic liquid organic hydrogen carriers (LOHC) have drawn significant attention in the last decade.[1] LOHC couples consist of a hydrogen-lean and a hydrogen-rich form that can be reversibly converted into each other on demand. So far, only a few approaches adapted this hydrogen storage concept to electrochemistry. However, there is strong interest in electrochemical liquid organic hydrogen carriers (EC-LOHC) as electrochemical processes offer significant advantages like flexible operation, device size, scalability, and system simplicity.[2] This contribution demonstrates the concept of acetone/isopropanol as an electrochemical liquid organic hydrogen carrier focusing on the electrochemical dehydrogenation of isopropanol in a polymer electrolyte membrane electrode assembly (PEM-MEA) setup. The isopropanol oxidation at a PtRu electrode shows two distinct oxidation peaks at 0.18 V vs. RHE and 0.75 V vs. RHE, whereby the first oxidation peak is associated with a selective oxidation of isopropanol to acetone, electrons and protons.[3] The produced protons travel from the PtRu anode through the PEM and recombine with the electrons at the Pt cathode to form hydrogen. Therewith, this configuration is an electrolysis cell that produces hydrogen out of isopropanol upon polarization above the reversible cell potential.The study investigates the influence of acetone/isopropanol concentrations, temperature, and flow rates on the I-V characteristics of the electrochemical dehydrogenation of isopropanol at voltages below 0.35 V, revealing its possible potential as EC-LOHC.

Plasma-Enhanced Copper Sulfide/Oxide Electrode for Zinc-Air/Copper Dual Mode Battery

As search for novel electrochemical energy storage systems continues, metal-air batteries are one of the possible solution. Consisting of a metal anode and an air-breathing cathode, by design, they achieve much higher gravimetric energy density in theory. However, s-orbital metals suffer passivation issues and poses safety threats due to their reactivity with air and humidity. As a solution to this issue, safer d-block metals are being studied as an alternative. Zinc air batteries (ZABs) utilizes earth-abundant and cost-effective zinc as its anode, and has high theoretical capacity. At its cathode, oxygen evolution reaction (OER) and oxygen reduction reaction (ORR) occur during charging and discharge processes. Sluggish kinetics of ORR degrades the discharge performance, and is the bottleneck in commercial application of the zinc air battery. Additionally, irreversibility of the cathode reaction results in dissatisfactory retention of battery capacity. Current state-of-the-art noble metal catalysts achieves nearly 80% of the theoretical capacity. However, its cycling stability is severely limited to less than 200 cycles despite low discharge rate applied.Herein, we present a nitrogen plasma-enhanced copper sulfide/oxide catalyst (referred to as N-CuS) that exhibits good catalytic activity for its application as the air-breathing cathode for ZABs. The material is grown directly on metal foam surface using anodization, which is then treated using nitrogen plasma. Anodization creates defect-rich flakes of copper sulfide on the oxide surface, highly increasing surface area and creating the active sites. The material has good electrical conductivity and highly open porous structure that alleviates mass transport issues. Additionally, nitrogen plasma treatment further increases the surface area about 80%, and is expected to introduce nitrogen dopants to the surface, enhancing conductivity of the material. ECSA estimated by measuring Cdl shows that each process increases the ECSA by over 40 times and about 1.8 times, respectively.LSV of CuS and N-CuS half-cells have been performed to measure and compare catalytic performance of the material. N-CuS shows far higher current density and better catalytic activity (35mV less overpotential) than CuS, and higher output voltage is observed with N-CuS cells with the same current density. By assessing the GCPL (potential limited galvanostatic cycling) results, it was concluded that N-CuS requires lower charging voltage and exhibits higher discharge voltages than CuS.The overall performance was evaluated in a stack cell configuration, utilizing thin zinc foil as its anode to minimize mass error. The measured specific capacity of the cell was 789.3 mA·h·g-1, which approximately is 85% of the theoretical specific capacity of zinc-air cells (820 mA·h·g-1). This cell yields gravimetric energy density of about 666 Wh·kg-1. It is notable that these ZAB characteristics are comparable to Pt/C, the state-of-the-art catalyst as of now. N-CuS may be a viable replacement for the Pt/C electrode, resulting in the cost-saving effect. The cycling stability of both N-CuS and Pt/C-based ZAB has been assessed to show that N-CuS-based ZAB has much prolonged (more than twice the cycles) cyclability compared to Pt/C-based ZAB (Fig. S11).Additionally, ZAB constructed using N-CuS can operate in oxygen-deficient environments. As the counter reaction it utilizes redox reaction of copper oxides (Zn-Cu mode) in the substrate when operating in anaerobic conditions. The reduction of divalent and monovalent copper oxides appears as plateaus at 1.1 V and 0.8 V versus the zinc anode during GCPL. Due to this alternate reaction, the cell can operate even at low concentrations of oxygen or even in its absence.DFT calculations have been performed to elucidate the reaction mechanism and the intrinsic catalytic activity of the material, and shows nitrogen dopants improve reactivity of the active sites, thus reducing the overpotential.In summary, we have synthesized N-CuS as the OER/ORR catalyst for ZAB. Through anodization the catalyst was directly grown on the substrate and nitrogen plasma treatment further enhances the catalyst properties to render it higher surface area, conductivity, and better stability. This allows better reversibility in the OER/ORR and results in enhanced cyclability of the overall cell. The constructed RZAB exhibited high specific capacity of 789.3 mA·h·g-1, which, has higher capacity than the analogue using Pt/C catalyst. In addition, N-CuS based RZAB is capable of operating under oxygen-deficient conditions utilizing the metal oxide substrate. This allows the dual mode operation of zinc-air and zinc-copper modes, and results in a more consistent output from the RZAB, as short-term air supply issues could be buffered by this effect. Figure 1

Exploring the Role of Redox-Shuttle Mediators in Lithium-Sulfur Batteries

The lithium-ion battery (LIB) is widely acknowledged as the state-of-the-art battery technology today and is used in consumer electronics, stationary storage, and electrified transportation1,2. However, there is a drive towards developing technologies with higher energy densities. The lithium-sulfur battery is one of the most promising next-generation batteries for high-energy applications, due to its high theoretical gravimetric energy density of 2567 W h kg-1, low raw material costs, and reduced environmental impact3. Despite these potential advantages, lithium-sulfur batteries are still beset with difficulties, one of the most significant is the so-called “polysulfide shuttle effect.” Operation of the battery involves the conversion of sulfur to polysulfide species, which dissolve into the electrolyte and diffuse to the lithium metal electrode, leading to loss of active material. This results in poor cycle life, rapid capacity fading and low coulombic efficiencies4.The use of dissolved, electrochemically active redox mediators could mitigate these effects by catalysing sulfur redox reactions during cell cycling. While it is generally agreed that the redox potential of the mediators is a key factor in their operation, no report to date has conclusively demonstrated how mediators of varying potentials can target specific sulfur redox reactions. Herein, we report a study of the mediators 9-fluorenone (9-FO), duroquinone (DQ), 2,6-di-tert-butyl-1,4-benzoquinone (TBBQ) and 1,5-bis(2-(2-(2-methoxyethoxy)ethoxy)ethoxy)anthra-9,10-quinone (AQT) to understand their interactions with sulfur, lithium polysulfides, lithium sulfide and lithium metal5. We use liquid-chromatography mass spectrometry (LC-MS) to isolate various polysulfide chain lengths after reaction with mediators. It is observed that high potential redox mediators, such as TBBQ, are better able to drive Li2S oxidation to higher polysulfide chain lengths, and low potential redox mediators such as 9-FO push sulfur towards lower chain polysulfides. This offers a novel and effective approach to screening suitable redox-active molecules. Galvanostatic cycling is employed to relate these chemical interactions to enhanced cell performance. Developing a fundamental understanding of how redox mediators operate in a cell will aid in the molecular design of novel redox-active compounds.[1] J. Vetter, P. et al: Ageing mechanisms in lithium-ion batteries, J. Power Sources, 2005, 147, 269–281.[2] D. Castelvecchi: Electric cars: the battery challenge, Nature, 2021, 596, 336–339.[3] P. G. Bruce et al: Li-O2 and Li-S batteries with high energy storage, Nat. Mater., 2012, 11, 19–29.[4] S. Zhang et al: Recent advances in electrolytes for lithium-sulfur batteries, Adv. Energy Mater., 2015, 5, 1–28.[5] Y. Tsao et al: Designing a quinone-based redox mediator to facilitate Li2S oxidation in Li-S batteries, Joule, 2019, 3, 872–884.

Machine Learning Accelerated Identification of Bifunctional Active Sites in Metal-Organic Framework Derived Metal Oxide Heterostructures for High-Performance Zinc-Air Batteries

The demand for electrochemical energy storage (ESS) systems and their market size has drastically increased in many applications ranging from portable devices through electric vehicles to large-scale grid systems over the past decades. Yet, a more advanced ESS is required due to the safety issues and limited energy density of currently commercialized lithium-ion batteries (LIBs) for wide and matured applications. As a solution to this challenge, zinc-air batteries (ZABs) have gained tremendous attention due to their high energy density, low cost, environmental friendliness, and much lower fire risk characteristics. ZABs utilize oxygen from the atmosphere at their cathode during discharge, where the atmospheric oxygen is reduced to hydroxide via an oxygen reduction reaction (ORR). On the other hand, hydroxide is released as oxygen via oxygen evolution reaction (OER) during charge. The fact that oxygen is drawn directly from the air enables high gravimetric and volumetric energy densities of ZABs compared to those of commercial LIBs. However, the sluggish kinetics of the four-electron transfer steps in ORR and the mass transport of oxygen in OER remain major challenges for the practical application of ZABs. Meanwhile, precious metal-based catalysts such as Pt/C and RuO2 are known to have good catalytic activity towards ORR and OER. However, the integration of different catalysts into the same cathode is very difficult. Additionally, the high cost and natural scarcity of novel metals limit their usage for practical applications.We synthesized a bifunctional CoO/Mn3O4 heterostructure (CMH) OER/ORR electrocatalyst which was derived from metal-organic framework (MOF) for excellent activities in ZABs. The CMH cathode exhibited high ORR and OER performances, as demonstrated by the higher ORR current density than that of the Pt/C catalyst as well as the low OER overpotential exceeding those of the RuO2 catalyst. Remarkably, atomic structures of the CMH were elucidated using global optimization of genetic algorithm integrated with the machine learning force field. By adopting first-principles electronic structure calculations, we further revealed the charge transfer and active sites for both reactions in the identified heterojunction. Furthermore, assembling CMH cathode and Zn metal anode into a ZAB full-cell configuration achieves a ~5.5-fold higher energy density of 879 Wh kg-1 exceeding those of commercial lithium-ion batteries (LIBs), a high-discharge outstanding power density that is 1.39 times higher than novel metal catalysts, and robust cycle stability with negligible voltage decay which is far superior to that of benchmark Pt/C+RuO2 electrocatalysts.

Hierarchical Porous Carbon Supported Co2P2O7 Nanoparticles for Oxygen Evolution and Oxygen Reduction in a Rechargeable Zn-Air Battery.

The oxygen reduction/evolution reaction (ORR/OER) represents a pivotal process in metal-air batteries; however, it is constrained by the limitations of slow kinetics. Nevertheless, the creation of long-lasting and bifunctional catalysts represents a significant challenge. This study presents a series of hierarchical porous carbon-supported cobalt pyrophosphate (Co2P2O7-N/C-T) catalysts, prepared through the pyrolysis of porphyrin-based NTU-70 nanosheets with red phosphorus at varying temperatures. The Co2P2O7-N/C-800 not only demonstrates remarkable OER performance with an overpotential of only 290 mV at a current density of 10 mA cm-2 in 1 M KOH, but also exhibits an excellent ΔE of 0.74 V in 0.1 M KOH, which is lower than that of Pt/C + RuO2 (0.76 V). The utilization of Co2P2O7-N/C-800 as an air cathode in a rechargeable Zn-air battery (ZAB) results in a stable discharge voltage plateau of 1.405 V and a high gravimetric energy density of 801.2 mA h gZn-1. This work presents a promising strategy for the design of efficient bifunctional catalysts and demonstrates the critical importance of the interplay between the active center and the supported hierarchical porous carbon.

Stable and efficient hydrogen evolution activity of tungsten-incorporated nanocrystalline perovskite BaSnO3 electrocatalyst

The increasing demand in energy consumption and alarming environmental concern is compelling to develop alternative renewable and clean energy sources. Hydrogen (H2) is identified as a potential candidate due to its abundance, high gravimetric energy density, and no carbon footprint. Presently, splitting of water is a highly promising method for sustainable hydrogen generation, and the key challenge is to develop a stable and high-performing electrocatalysts for H2 evolution reaction (HER) as a renewable energy source. Metal oxides are excellent alternative electrocatalysts to noble metals due to their cost effectiveness, tunability and abundance. Ternary perovskite barium stannate (BaSnO3) has been intensely explored for water splitting and electrocatalysis related applications. Tungsten (W) 1 % incorporated BaSnO3 synthesized by facile hydrogen peroxide route is explored as an electrocatalyst for HER activity in acidic medium for the first time. The pure and W-incorporated BaSnO3 exhibited promising HER activity with an overpotential value of 233 and 295 mV at 10 mA/cm2 with enhanced electrochemical surface area of 7.309 and 3.075 Fcm−2, respectively. A 12-hour stability test not only concluded the durability and performance of H2 evolution activity but also confirmed the enhanced initial current density for the W-incorporated BaSnO3 sample.

In Situ Encapsulation of SnS2/MoS2 Heterojunctions by Amphiphilic Graphene for High-Energy and Ultrastable Lithium-Ion Anodes.

Lithium-ion batteries with transition metal sulfides (TMSs) anodes promise a high capacity, abundant resources, and environmental friendliness, yet they suffer from fast degradation and low Coulombic efficiency. Here, a heterostructured bimetallic TMS anode is fabricated by in situ encapsulating SnS2/MoS2 nanoparticles within an amphiphilic hollow double-graphene sheet (DGS). The hierarchically porous DGS consists of inner hydrophilic graphene and outer hydrophobic graphene, which can accelerate electron/ion migration and strongly hold the integrity of alloy microparticles during expansion and/or shrinkage. Moreover, catalytic Mo converted from lithiated MoS2 can promote the reaction kinetics and suppress heterointerface passivation by forming a building-in-electric field, thereby enhancing the reversible conversion of Sn to SnS2. Consequently, the SnS2/MoS2/DGS anode with high gravimetric and high volumetric capacities achieves 200 cycles with a high initial Coulombic efficiency of >90%, as well as excellent low-temperature performance. When the commercial Li(Ni0.8Co0.1Mn0.1)O2 (NCM811) cathode is paired with the prelithiated SnS2/MoS2/DGS anode, the full cells deliver high gravimetric and volumetric energy densities of 577Wh kg-1 and 853Wh L-1, respectively. This work highlights the significance of integrating spatial confinement and atomic heterointerface engineering to solve the shortcomings of conversion-/alloying typed TMS-based anodes to construct outstanding high-energy LIBs.

Polyacrylonitrile as a binder realizes high-rate activated-carbon-based supercapacitors

Highly polar CN functional groups on polyacrylonitrile (PAN) facilitate strong hydrogen bonding and dipole-dipole interactions with hydroxyl groups on the surfaces of active materials and current collectors. Here we report that the strong interaction between PAN and carbon black (CB) particles facilitates a uniform distribution of CB particles within the electrode and forms a well-connected conductive network on the surface of active material particles. This significantly enhances electron transport within the electrode, offering superior rate performance and cycling stability beyond traditional binders like polyvinylidene fluoride (PVDF). Activated carbon (AC) electrodes containing 7.70 wt.% PAN binder (AC-7.7PAN) deliver areal capacitances over 0.60 F cm⁻2 at a scan rate of 500 mV s⁻1, and exhibits a high gravimetric energy density (Eg) of 26.20 Wh kg⁻1 and high areal energy density (Ea) of 0.33 mWh cm⁻2 at a current density of 1 A g⁻1. An AC-7.7PAN coin-cell supercapacitor maintains up to 62 % of its initial capacitance at a scan rate of 200 mV s⁻1, while a controlled AC-7.7PVDF coin-cell keeps only 37 % under the same conditions. The AC-7.7PAN coin-cell retains 91 % of its capacity even after 50,000 charge/discharge cycles at a constant current of 5 A g⁻1. The ability of PAN to evenly distribute conductive agents might be attractive for other power-type electrochemical electrodes, for which effective electron transport are extremely required.

Silicon Anodes for Lithium‐Ion Batteries Based on a New Polyimide Binder

Silicon is a promising candidate for replacing graphite in anodes for advanced Li‐ion batteries due to its high theoretical gravimetric energy density. However, silicon as an active anode material suffers from significant volume changes upon lithiation/delithiation, causing fast capacity fading. The performance of silicon anodes depends on the polymeric binders used, which form well‐bound Si particles matrices that accommodate the strains developed during their repeated lithiation, thus maintaining their integrity. Herein, we investigated the effect of thermal treatment on the performance of polyimide P84 as a novel binder for composite Si anodes comprising metallurgical micron‐size silicon particles (80% silicon). The electrochemical behavior of metallurgical silicon‐based anodes heat‐treated to 120°C, 200°C, 300°C, and 400°C was examined in half (vs. Li electrodes) and full (vs. NCM622 cathodes) cells. An optimal performance was obtained after heat treatment at 400°C, related to the very good adhesion of the electrode’s active mass to the current collector, and the ability of the heat‐treated binder to enhance the active mass integrity upon cycling. A comparison between optimized anodes developed herein to other Si anodes containing frequently used binders like Sodium Alginate (SA) and Lithium Polyacrylate (LiPAA), demonstrated clear advantages of the heat‐treated Si anodes containing P84.

Controlled Release of Diborane from Alkali Metal Borohydride using Ionic Liquid-Based Lewis Acids.

Alkali metal borohydrides present a rich source of energy dense materials of boron and hydrogen, however their potential in propellants has been hitherto untapped. Potassium borohydride is a promising fuel with high gravimetric energy density and relatively low sensitivity to air and moisture. Problems arise due to the dehydrogenation of the borohydride on heating with minimal energy release. Common methods to extract both boron and hydrogen by means of borane species involve direct reaction of boron trifluoride species with alkali borohydrides. However, these methods face storage and safety issues due to rapid release of diborane on mixing the reactants. We propose a method of diborane release through controlled release of boron trifluoride by means of a tetrafluoroborate based ionic liquid. The trifluoride is released from the ionic liquid at elevated temperatures and enables safe mixture of the reactants at room temperature. It was found that the reaction between borohydride and boron trifluoride proceeds well above room temperature with potassium borohydride releasing diborane and potassium fluoride. The reaction pathway shows a primary reaction releasing diborane and potassium fluoride and a second less energy efficient step leading to the formation of potassium tetrafluoroborate. A 3d printed propellant formulation was also tested.

Controlled Release of Diborane from Alkali Metal Borohydride using Ionic Liquid‐Based Lewis Acids

Alkali metal borohydrides present a rich source of energy dense materials of boron and hydrogen, however their potential in propellants has been hitherto untapped. Potassium borohydride is a promising fuel with high gravimetric energy density and relatively low sensitivity to air and moisture. Problems arise due to the dehydrogenation of the borohydride on heating with minimal energy release. Common methods to extract both boron and hydrogen by means of borane species involve direct reaction of boron trifluoride species with alkali borohydrides. However, these methods face storage and safety issues due to rapid release of diborane on mixing the reactants. We propose a method of diborane release through controlled release of boron trifluoride by means of a tetrafluoroborate based ionic liquid. The trifluoride is released from the ionic liquid at elevated temperatures and enables safe mixture of the reactants at room temperature. It was found that the reaction between borohydride and boron trifluoride proceeds well above room temperature with potassium borohydride releasing diborane and potassium fluoride. The reaction pathway shows a primary reaction releasing diborane and potassium fluoride and a second less energy efficient step leading to the formation of potassium tetrafluoroborate. A 3d printed propellant formulation was also tested.

Hydrogen storage methods by lithium borohydride

This paper addresses the urgent need for efficient hydrogen storage methods in the context of combating climate change and transitioning to sustainable energy sources. Among various storage options, LiBH4 is highlighted for its high volumetric and gravimetric energy densities, critical factors in determining its suitability for energy applications. However, challenges arise due to its high thermolysis temperature, which poses difficulties, especially in applications like automotive use where high temperatures are required. The commercial viability of LiBH4 remains a significant obstacle due to the nascent stage of chemical hydride technology and the absence of large-scale production facilities. Environmental concerns also loom large, as the production of LiBH4 relies on extensive mining of lithium and boron, known for their environmental impact. Furthermore, the economic feasibility of LiBH4 as a hydrogen storage medium is questioned, given the substantial portion of total expenses attributed to hydrogen costs, affecting all methods except those based on fossil fuels or electricity. Nevertheless, there is optimism that with technological advancements and improved infrastructure, the costs associated with LiBH4 and hydrogen storage overall may decrease over time.In conclusion, while LiBH4 presents promising energy density characteristics, its practical implementation faces challenges such as high production costs, environmental concerns, and technological limitations. Overcoming these obstacles is crucial for realizing a sustainable and carbon-free energy landscape driven by hydrogen.

Production of green hydrogen through PEM water electrolysis

Abstract The need for abundant, sustainable, and clean energy is becoming increasingly important in the modern world due to continuous population growth and industrial expansion. Hydrogen (H2) has been identified as a potential energy carrier due to its high gravimetric energy density. Because H2 is not frequently found in its molecular form, it has to be obtained through various methods such as steam methane reforming, coal gasification, fossil fuels, and electrochemical techniques. H2 produced via PEMWE has proved to be an efficient method compared to other electrolysers. The limiting factor of a PEM electrolyser system is the OER catalyst. Commercially, IrO2 and RuO2 are used; however, both these metals are rare and expensive. Current research reports the use of binary metal oxides as an alternative OER catalyst to decrease the overall CAPEX costs. Various synthesis methods are available, with the Adams’ fusion method being the simplest. Characterisation techniques used to evaluate the performance of these catalysts include cyclic voltammetry (CV), linear scan voltammetry (LSV), XRD, XRF, SEM/EDS, and chronopotentiometry. Hydrogen as a clean fuel has a broad potential for use across all sectors, including transportation, residential, and industrial. In recent years, extensive research has been done on all aspects of hydrogen production, storage, and transportation. This review paper aims to study other bimetallic metals to reduce the Ir content used as an oxidative evolution reaction to reduce the capital cost of the PEM electrolyser. To produce green hydrogen that could reduce the carbon footprint in several industrial processes.

CoFeBP Micro Flowers (MFs) for Highly Efficient Hydrogen Evolution Reaction and Oxygen Evolution Reaction Electrocatalysts.

Hydrogen is one of the most promising green energy alternatives due to its high gravimetric energy density, zero-carbon emissions, and other advantages. In this work, a CoFeBP micro-flower (MF) electrocatalyst is fabricated as an advanced water-splitting electrocatalyst by a hydrothermal approach for hydrogen production with the highly efficient hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). The fabrication process of the CoFeBP MF electrocatalyst is systematically optimized by thorough investigations on various hydrothermal synthesis and post-annealing parameters. The best optimized CoFeBP MF electrode demonstrates HER/OER overpotentials of 20 mV and 219 mV at 20 mA/cm2. The CoFeBP MFs also exhibit a low 2-electrode (2-E) cell voltage of 1.60 V at 50 mA/cm2, which is comparable to the benchmark electrodes of Pt/C and RuO2. The CoFeBP MFs demonstrate excellent 2-E stability of over 100 h operation under harsh industrial operational conditions at 60 °C in 6 M KOH at a high current density of 1000 mA/cm2. The flower-like morphology can offer a largely increased electrochemical active surface area (ECSA), and systematic post-annealing can lead to improved crystallinity in CoFeBP MFs.