High Frequency LLC Resonant Converter Research Articles

High-Frequency LLC Resonant Converter with GaN Devices and Integrated Magnetics

In this study, a light emitting diode (LED) driver containing an integrated transformer with adjustable leakage inductance in a high-frequency isolated LLC resonant converter was proposed as an LED lighting power converter. The primary- and secondary-side topological structures were analyzed from the perspectives of component loss and component stress, and a full-bridge structure was selected for both the primary- and secondary-side circuit architecture of the LLC resonant converter. Additionally, to achieve high power density and high efficiency, adjustable leakage inductance was achieved through an additional reluctance length, and the added resonant inductor was replaced with the transformer leakage inductance without increasing the amount of loss caused by the proximity effect. To optimize the transformer, the number of primary- and secondary-side windings that resulted in the lowest core loss and copper loss was selected, and the feasibility of the new core design was verified using ANSYS Maxwell software. Finally, this paper proposes an integrated transformer without any additional resonant inductor in the LLC resonant converter. Transformer loss is optimized by adjusting parameters of the core structure and the winding arrangement. An LLC resonant converter with a 400 V input voltage, 300 V output voltage, 1 kW output power, and 500 kHz switching frequency was created, and a maximum efficiency of 97.03% was achieved. The component with the highest temperature was the transformer winding, which reached 78.6 °C at full load.

Analysis on Synchronous Rectifier Control to Improve Regulation Capability of High-Frequency LLC Resonant Converter

A new synchronous rectifier (SR) control method is proposed to improve the light-load regulation capability of high-frequency LLC resonant converter. The proposed control method applies the extended SR turn-on time, which results in the negative current flowing through SRs, and the light-load regulation of the LLC resonant converter can be achieved by the negative current. The design guideline of the extended SR turn-on time is presented based on the precise analysis and the equivalent circuit modeling of the LLC resonant converter. In addition, the switching loss and gate driving loss can be reduced because the output voltage can be regulated at low switching frequency. The validity of a proposed control method is confirmed by the experimental results of a prototype converter with 330–380 VDC input and 750 W (12 V/62.5 A) output.

Solid-state transformer-based new traction drive system and control

A new type of traction drive system consisting of solid-state traction transformer (SSTT), inverter unit, auxiliary inverter, traction motor and other key components is built in order to suit the demand of developing the next-generation electric traction system which will be efficient and lightweight, with high power density. For the purpose of reducing system volume and weight and improving efficiency and grid-side power quality, an efficient SSTT optimized topology combining high-voltage cascaded rectifiers with high-power high-frequency LLC resonant converter is proposed. On this basis, an integrated control strategy built upon synchronous rotating reference frame is presented to achieve unified control over fundamental active, reactive and harmonic components. The carrier-interleaving phase shift modulation strategy is proposed to improve the harmonic performance of cascaded rectifiers. In view of the secondary pulsating existing in a single-phase system, the mathematical model of secondary power transfer is built, and the mechanism of pulsating voltage resulting in beat frequency of LLC resonant converter is revealed, so as to design optimum matching of system parameters. Simulation and experimental results have verified that the traction system and control scheme mentioned in this paper are reasonable and superior and that they meet the future application requirements for rail transit.

Modeling and Feedback Control of LLC Resonant Converters at High Switching Frequency

The high-switching-frequency operation of power converters can achieve high power density through size reduction of passive components, such as capacitors, inductors, and transformers. However, a small-output capacitor that has small capacitance and low effective series resistance changes the small-signal model of the converter power stage. Such a capacitor can make the converter unstable by increasing the crossover frequency in the transfer function of the small-signal model. In this paper, the design and implementation of a high-frequency LLC resonant converter are presented to verify the power density enhancement achieved by decreasing the size of passive components. The effect of small output capacitance is analyzed for stability by using a proper small-signal model of the LLC resonant converter. Finally, proper design methods of a feedback compensator are proposed to obtain a sufficient phase margin in the Bode plot of the loop gain of the converter for stable operation at 500 kHz switching frequency. A theoretical approach using MATLAB, a simulation approach using PSIM, and experimental results are presented to show the validity of the proposed analysis and design methods with 100 and 500 kHz prototype converters.

Design Considerations of Resonant Network and Transformer Magnetics for High Frequency LLC Resonant Converter

This paper proposes the design considerations of resonant network and transformer magnetics for 500 kHz high switching frequency LLC resonant converter. The high power density can be effectively achieved by adopting high switching frequency which allows small size passive components in the converter. The design methodology of magnetizing inductance is derived for zero voltage switching (ZVS) condition, and the design methodology of the transformer and output capacitance is derived to achieve high power density at high operating frequency. Moreover, the structure of transformer is analyzed to obtain the proper inductance value for high switching operation. To verify the proposed design methodology, simulation and experimental results will be presented including temperature of passive and active components, and power conversion efficiency to evaluate dominant power loss. In addition, the validity of magnetics design will be evaluated with operating waveforms of the prototype converter.

높은 전력밀도를 갖는 500 kHz 고주파 LLC 컨버터의 설계와 구현

높은 전력밀도를 갖는 500 kHz 고주파 LLC 컨버터의 설계와 구현