High Flux Research Articles

Numerical Study on Heat Transfer Efficiency and Inter-Layer Stress of Microchannel Heat Sinks with Different Geometries

As electronics become more powerful and compact, laminated microchannel heat sinks (MCHSs) are essential for handling high heat flux. This study aims to optimize the MCHS design for improved heat dissipation and structural strength. An orthogonal experiment was established with the average surface temperature of the heat source as the evaluation metric, and the optimal structure was determined through simulation. Finally, cooling uniformity, fluidity, and performance evaluation criterion (PEC) analyses were carried out on the optimal structure. It was determined that the optimal combination was the triangular cavity microchannel (MCTC), with a microchannel width of 0.5 mm, a microchannel distribution density of 60%, and the presence of surface undulation on the microchannels. The result shows that the optimal structure’s peak inter-layer stress is just 34.8% of its longitudinal tensile strength. Compared to the traditional parallel straight microchannel (MCPS), this structure boasts an 8.6 K decrease in the average surface temperature and a temperature variation along specific paths that is only 9.9% of that in traditional designs. Moreover, the optimal design cuts the velocity loss at the microchannel entrance from 75% to 59%. Thus, this research successfully develops an effective optimization strategy for MCHSs.

High‐temperature thermal conductivity measurement of porous ceramic coatings with a high heat flux CO2 laser rig

AbstractYttrium‐stabilized zirconia (YSZ) plays a crucial role in thermal barrier coatings widely used to protect metallic components in gas turbine engines against high‐temperature combustion product gases and harsh environments. The thermal conductivity of these coatings is a critical parameter influencing the gas turbine design, performance, and service life. In this study, a laser temperature gradient method is utilized to measure the thermal conductivity of porous YSZ coatings. The method employs specialized laser energy delivery to create a one‐dimensional temperature gradient through the sample thickness, closely simulating the operational condition. This approach provides an effective, direct means to determine the thermal conductivity of high‐temperature heat‐resistant porous ceramic materials.

Post-mortem analysis of the deposit layers on the lower divertor after the 2023 high particle fluence campaign of WEST

We analysed deposits collected on the lower divertor of WEST after the first high fluence campaign performed in 2023. Deposits were collected on the high field side (thick deposition area) of 2 ITER-grade plasma facing units (PFUs), located on different toroidal positions. Using focused ion beam cross sectioning, the deposits were found to be very thick (12–55 µm). A significant difference was observed in the toroidal direction with thicker deposits for the PFU located at the maximal heat load in the inner side, showing a deposition pattern due to the toroidal magnetic field modulation. Deposits present a complex layer-by-layer structure with dense layers, some melted parts and porosities within the layers. The deposition is mainly composed of tungsten with oxygen, boron, carbon and traces of nitrogen whose composition vary along the radial direction. We identified W-rich deposits in the high plasma flux area near the inner strike point and deposits rich in O, B, C and N in the low plasma flux area further away from this strike point. W dense layers of about 5 up to 40 µm thick in the thick deposit area near the strike point were attributed to the high fluence campaign. Pure boron layers resulting from wall conditioning and processed by plasma wall interactions were also observed.

Fabrication and Properties of Adsorptive Ceramic Membrane Made from Kaolin with Addition of Dolomite for Removal of Metal Ions in a Multielement Aqueous System.

The exorbitant presence of heavy metals has emerged as one of the most serious ecological issues facing the world. The treatment processes currently employed are not effective for removing all of the contaminants completely. Therefore, it is necessary for better operational technology to be developed. Here, we fabricated effective and inexpensive kaolin-based ceramic membranes with the addition of dolomite using a simple dry compaction method. Moreover, we applied the obtained adsorptive membranes to the removal of lead, copper, zinc, and cadmium from aqueous solutions. The membranes prepared with dolomite addition (sintered at different temperatures) exhibited a high water flux between 246.78 and 1738.56 L/h·m2 at an extremely low operating pressure (0.03 MPa). Furthermore, the optimal membrane showed high removal efficiencies of 99.12, 99.82, 85.62, and 65.94% for Pb(II), Cu(II), Zn(II), and Cd(II), respectively. The utilization of dolomite enhanced the removal efficiency of the adsorptive membranes by around 32-54% in a multielement system. This work reveals that enhanced adsorptive membranes with high fluxes and strong removal abilities have great potential as a synergized system with practical applications in the removal of heavy-metal contaminants from wastewater in the future.

Directed pulsed neutron source generation from inverse kinematic reactions driven by intense lasers

Neutron production driven by intense lasers utilizing inverse kinematic reactions is explored self-consistently by a combination of particle-in-cell simulations for laser-driven ion acceleration and Monte Carlo nuclear reaction simulations for neutron production. It is proposed that laser-driven light-sail acceleration from ultrathin lithium foils can provide an energetic lithium-ion beam as the projectile bombarding a light hydrocarbon target with sufficiently high flux for the inverse p(Li7,n) reaction to be efficiently achieved. Three-dimensional self-consistent simulations show that a forward-directed pulsed neutron source with ultrashort pulse duration 3 ns, small divergence angle 26°, and extremely high peak flux 3 × 1014n/(cm2⋅s) can be produced by petawatt lasers at intensities of 1021 W/cm2. These results indicate that a laser-driven neutron source based on inverse kinematics has promise as a novel compact pulsed neutron generator for practical applications, since the it can operate in a safe and repetitive way with almost no undesirable radiation.

Enhanced flow boiling heat transfer with three-section sudden expansion microchannels

In this study, a three-section sudden expansion microchannels (TSE-MCs) heat sink was proposed to stabilize the flow boiling and improve the thermal performance of the heat sink exposed to high-heat-flux scenarios. The structural effect of newly designed TSE-MC and operating conditions on the heat transfer coefficient (HTC), pressure drop penalty, and flow instability were experimentally investigated and contrasted with continuous straight microchannels (CS-MCs). The experiments were performed at a saturation temperature of 35.5 °C, the mass flux ranging from 468–1033 kg/m2 s, and the heat flux up to ∼132 W/cm2. A comparative analysis based on the experimental results was conducted. Compared to CS-MCs, the nucleate boiling in TSE-MCs was initiated in advance with 0.2–1.2 °C reduction of wall superheat. The maximum HTCs at four mass fluxes, which was up to 62784 W/m2 K, were enhanced by 18.9–23.6 %. The uniformity of wall temperature was improved and the average wall temperature was reduced. HTCs and visualized results indicated that the dominant mechanism for heat transfer in TSE-MCs was nucleate boiling. Meanwhile, the pressure drop in TSE-MCs was slightly reduced, and pressure drop oscillations were greatly suppressed. The flow reversal in the inlet plenum was completely eradicated, and the performance evaluation criterion (PEC) of TSE-MC outperformed that of CS-MCs and was improved by 79.81 %–86.25 %. Overall, the present work demonstrates the great advantages of the newly proposed TSE-MCs, it offers a reference for the design of microchannel heat sinks for the real high heat flux dissipation applications.

Fabrication of ultrafiltration membrane with antibacterial properties by blending Ag/UiO-66-NH2 and bamboo cellulose

Cellulose is a widely available organic substance that forms membranes with excellent hydrophilicity and biocompatibility. However, it is prone to biological contamination because its surface is conducive towards the accumulation of biologically active substances, which has hindered its application potential. In this work, an antimicrobial cellulose-based membrane (Ag/UiO-66-NH2@BCM) with high water flux, high retention rate, and good hydrophilicity was prepared. At an optimal blend ratio of 1 wt% Ag/UiO-66-NH2, the membrane exhibited significant improvements, including a 31% increase in pure water flux, a Bovine Serum Albumin retention rate of 99.6%, and a water flux recovery of 97.4%. Crucially, the membrane demonstrated potent antibacterial, showcasing its broad-spectrum antimicrobial properties. Investigations into the ability of Ag/UiO-66-NH2@BCM to remove Pb2+, Cd2+, and Cr6+ ions from a water column revealed that the maximum adsorption capacity of the monolayer was 405, 390, and 328 mg/g, respectively. The composite membrane demonstrated broad-spectrum and highly effective antimicrobial properties, along with efficient removal of heavy metal ions. The proposed method can be utilized to prepare other composite membranes for water treatment and other fields of membrane separation technology.

Correlation of microstructure and magnetic softness of Si-microalloying FeNiBCuSi nanocrystalline alloy revealed by nanoindentation

Abstract Compared to the commercial soft-magnetic alloys, the high saturation magnetic flux density (B s) and low coercivity (H c) of post-developed novel nanocrystalline alloys tend to realize the miniaturization and lightweight of electronic products, thus attracting great attention. In this work, we designed a new FeNiBCuSi formulation with a novel atomic ratio, and the microstructure evolution and magnetic softness were investigated. Microstructure analysis revealed that the amount of Si prompted the differential chemical fluctuations of Cu element, favoring the different nucleation and growth processes of α-Fe nanocrystals. Furthermore, microstructural defects associated with chemical heterogeneities were unveiled using the Maxwell-Voigt model with two Kelvin units and one Maxwell unit based on creeping analysis by nanoindentation. The defect, with respect to a long relaxation time in relaxation spectra, was more likely to induce the formation of crystal nucleus that ultimately evolved into the α-Fe nanocrystals. As a result, Fe84Ni2B12.5Cu1Si0.5 alloy with refined uniform nanocrystalline microstructure exhibited excellent magnetic softness, including a high B s of 1.79 T and very low H c of 2.8 A/m. Our finding offers new insight into the influence of activated defects associated with chemical heterogeneities on microstructures of nanocrystalline alloy with excellent magnetic softness.

Optimizing thermal performance in internal passage cooling with extended rib: Applying response surface method with artificial neural networks

Efficient cooling technology is crucial for high-temperature gas turbines which are significant applications in thermal processes particularly in industries such as power generation aerospace and marine propulsion. Enhancing cooling efficiency in these systems not only improves energy utilization but also plays a critical role in reducing fuel consumption increasing operational reliability and minimizing environmental impacts. This research focuses on optimizing the thermal performance of internal passage cooling channels with extended ribs using a combination of the response surface method and artificial neural networks. By varying the extended rib length and rib width the study aims to enhance heat transfer and minimize flow loss leading to improvements in overall system efficiency. Latin Hypercube Sampling is employed to strategically select variables and automated numerical simulations are conducted to perform a thorough parametric analysis. A steady-state k-ω shear stress transport turbulence model is applied in the simulations and the numerical results are validated against experimental data ensuring accuracy. The combined response surface method–artificial neural network approach integrated with TensorFlow-based modeling allows for the prediction of heat transfer and friction factor ultimately generating a comprehensive response surface to identify the optimal design point. Applying the optimized design leads to a 23.99 % improvement in the thermal performance factor compared to the reference case. The findings of this study highlight a significant enhancement in the thermal performance of the cooling channel structure particularly in high heat flux environments. This research provides valuable insights into the design of more efficient thermal management systems for gas turbines and has broader implications for other high-temperature thermal processes. The proposed optimization methodology offers a reliable approach for improving cooling technologies contributing to the development of the next generation of energy-efficient high-performance gas turbines and other industrial applications where effective thermal management is essential.

Impact of piezoelectric driving waveform on performance characteristics of vibrating mesh atomizer (VMA)

Vibrating mesh atomizer (VMA) is a specific type of ultrasonic atomizer known for its low power consumption and production of uniformly fine droplets. While previous research has provided a basic understanding of VMA operation, it has primarily focused on driving the piezoelectric actuator with continuous and symmetrical waveforms, such as sine and square waveforms. This study aims to experimentally investigate the impact of different driving waveforms on the ultrasonic atomization process and the associated performance characteristics. Specifically, the effects of pulse waveforms (Gauss and Lorentz pulse) were analyzed with high rates of energy deposition and asymmetrical hybrid waveforms (trapezia and absolute sine), featuring distinct negative cycles, by comparing them with conventional symmetrical waveforms (sine and square). Pulse waveforms suppress the growing stage but provide a high flux of input energy, facilitating the detachment of liquid into fine droplets, resulting in uniformly distributed droplets with VMDs of 5.84 μm and 4.71 μm for Gauss and Lorentz waveforms, respectively. Conversely, shorter negative cycles in asymmetrical hybrid waveforms reduce liquid suction into the micronozzle, leading to higher energy flux during subsequent positive cycles that promote the growing stage, producing larger droplets with VMDs of 10.82 μm and 11.86 μm for trapezia and absolute (abs) sine waveforms, respectively. Additionally, high-speed imaging reveals irregular pulsating behaviors in the atomization process when using pulse waveforms, suggesting a reciprocating-pump-like operation mechanism in VMA atomization. These new insights contribute to an improved understanding of the atomization mechanism in VMAs.

Simulated temperature of a tungsten spot facing large plasma heat loads

In fusion devices like ITER, plasma-wall interactions are a significant concern due to the high heat fluxes, often tens of MW/m2, impacting the first wall. These intense heat fluxes can lead to the formation of hot spots on components facing the plasma, such as tungsten, used in divertor plates and antennas. This results in material erosion and plasma core contamination. Our study investigates the thermal behavior of tungsten surfaces under these conditions using fluid modeling and Particle-In-Cell (PIC) simulations. We examine the effects of thermionic electron emission on the sheath potential and heat transmission. The simulations reveal that thermionic emission can decrease the sheath voltage, increasing the surface temperature due to enhanced heat flux due to electrons. Additionally, we explore how the ratio between the spot size (S) and the surrounding surface length (Ly) influences the surface temperature. We find that a higher Ly/S ratio allows the surface to reach higher temperatures before the system enters the space-charge-limited regime, where thermionic current is maximized and considerably larger than the case where the entire surface is emissive (Ly=S).

A readily accessible quaternized cellulose filter paper with high permeability for IgG separation

Anion-exchange chromatography (AEC) is recognized as a highly effective approach for the purification of immunoglobulin G (IgG). This study introduces an innovative strategy that employs waste cellulose filter paper in the production of AEC media. A quaternized cellulose fiber membrane (CFM-QCS) was successfully fabricated that cellulose fibers were as a structural framework, glutaraldehyde (GA) as a crosslinking agent, and quaternary chitosan (QCS) as a modifying agent. Morphological and chemical characterization revealed that GA and QCS were uniformly crosslinked on the surface of the cellulose fibers, resulting in excellent mechanical properties in both dry and wet states. Benefiting from its 3D network scaffold structure, CFM-QCS demonstrated a high adsorption capacity for bovine serum albumin (BSA), with static and dynamic adsorption capacities of 605.15 mg/g and 88.63 mg/ml, respectively. After treated with extreme conditions and 10 cyclic adsorption and elution, the adsorption capacity of CFM-QCS remains almost unchanged, highlighting its excellent stability. Additionally, a CFM-QCS packed chromatography column exhibited high flux of 10.38 L/h at 0.1 MPa, which can efficiently separate IgG from a mixed solution in the presence of BSA and IgG by gravity-driven. This work presents a straightforward approach for preparing high-performance ion-exchange chromatography membranes for IgG separation.

An Anchored Fe-Cu LDH onto a Polyvinylidene Fluoride Membrane with Strong Peroxymonosulfate Activation-Induced Degradation of Methylene Blue and Self-Cleaning Property of Oil/Water Separation.

Developing a strong catalytic antifouling membrane to achieve efficient sewage purification has great potential for alleviating water crisis. In this work, we designed and prepared an Fe/Cu-layered double hydroxide (Fe-Cu LDH)-coated polyvinylidene fluoride (PVDF) composite membrane (PVDF/Fe-Cu LDHs) with strong antifouling and activating peroxymonosulfate (PMS) catalytic degradation performance through polydopamine-coordination anchoring and hydrothermal reaction. The results showed that abundant hydroxyl groups of the LDH surface endowed the superhydrophilicity (water contact angle <10°) and underwater superoleophobicity (underwater-oil contact angle >150°) of the membrane surface, which displayed outstanding resistance to crude oil adhesion. With assistance of the LDH surface-bound sulfate radical of the peroxymonosulfate system, the PVDF/Fe-Cu LDH membrane demonstrated robust catalytic degradation performance for the methylene blue (MB) in the dark; the degradation rate constant (k, min-1) reached 0.96. Meanwhile, facing the oily wastewater, the selective wettability and charge effect of LDH of the surface made the PVDF/Fe-Cu LDH membrane realize the separation for the various surfactant-free and surfactant-stabilized emulsions. Importantly, the PMS-activation catalytic produced the ROS (•SO4-,•OH, •O2-, and 1O2), which enhanced the regeneration of the fouled PVDF/Fe-Cu LDH membrane and obtained a high flux recovery ratio in the dark (94.7%) after 10 cycles of separation experiments. Hence, we believed that the PVDF/Fe-Cu LDH membrane can provide inspiration for the development and further practical application of antifouling membranes.

Vapor flux induced by temperature gradient is responsible for providing liquid water to hypoliths

Commonly comprised of cyanobacteria, algae, bacteria and fungi, hypolithic communities inhabit the underside of cobblestones and pebbles in diverse desert biomes. Notwithstanding their abundance and widespread geographic distribution and their growth in the driest regions on Earth, the source of water supporting these communities remains puzzling. Adding to the puzzle is the presence of cyanobacteria that require liquid water for net photosynthesis. Here we report results from six-year monitoring in the Negev Desert (with average annual precipitation of ~ 90 mm) during which periodical measurements of the water content of cobblestone undersides were carried out. We show that while no effective wetting took place following direct rain, dew or fog, high vapor flux, induced by a sharp temperature gradient, took place from the wet subsurface soil after rain, resulting in wet-dry cycles and wetting of the cobblestone undersides. Up to 12 wet-dry cycles were recorded following a single rain event, which resulted in vapor condensation on the undersides of the cobblestones, with the daily wet phase lasting for several hours during daylight. This ‘concealed mechanism’ expands the distribution of photoautotrophic organisms into hostile regions where the abiotic conditions limit their growth, and provides the driving force for important evolutionary processes not yet fully explored.

Experimental study of subcooled flow boiling in microchannel heat sinks integrated with different embedded pin fin arrays microstructures

The optimized microchannel heat sinks could enhance flow boiling for effectively tackling the electronics cooling. The flow boiling experiment for three microchannel heat sinks integrated with different layouts of entrenched pin fins is conducted at flow rate of 273.6–456 kg/(m2.s) and inlet subcooling of 35∼50 K. The overall/local heat transfer features, pressure drop and boiling mechanism are studied. The hybrid pattern presents earliest initial boiling and lower superheat than the microchannel heat sink with uniform pin fins arrangement at moderate and large flow rates. The trend of overall and local HTC (heat transfer coefficient) is similar, which occurs peak at onset nucleation boiling, and then decreasing with increasing heat flux. At the largest flow rate, the hybrid pattern exhibits 2.7–3.5 times peak HTC promotion than other patterns. As for lowest flow rate, the hybrid pattern does not manifest remarkably superior performance due to downstream vapor cores clogging effect. The hybrid pattern shows largest pressure drop, and the smaller inlet subcooling manifests inferior heat transfer and resistance performance. The comprehensive performance factor (CPF) is proposed, and the pattern with uniform small-sized pin fins shows optimal CPF especially for low flow rate, which is considerable compared with the reference heat sink structures until high heat flux. This study may provide some insight into the design of microchannel for flow boiling heat dissipation.

Thermal management for microelectronic chips under non-uniform heat flux with supercritical CO2

With the rapid growth of information technology and the evolution in the use of microelectronic chips, these components are facing major challenges of high heat dissipation and inhomogeneous heat flux. To address the hotspot issues, a combination of microchannel heat sinks (MCHS) with cavity-rib designs and supercritical fluids is a potential solution. This study compares the thermo-hydraulic properties of water and supercritical carbon dioxide (sCO2) under various boundary conditions and hotspot locations during non-uniform heating. The results showed that sCO2 can effectively improve temperature uniformity along the heat sink in the presence of hotspots as compared to water. Considering a mass flow rate of 600 kg/(m2·s), the inhomogeneity index of the basal temperature of sCO2 is found to be 0.24, significantly lower than 4.22 for water. This indicates that sCO2 eliminates hot spots by rapidly increasing specific heat capacity near the pseudo-critical temperature. Furthermore, it is noted that maintaining the operating temperature of sCO2 near the pseudo-critical temperature can increase the specific heat capacity of the fluid in a short time, in addition to reducing the corresponding density and viscosity. Consequently, the entropy generation rate of sCO2 under ideal conditions is 46.6 % of that of water. Therefore, the proposed combination of a microchannel of complex structure and sCO2 in this study is demonstrated to effectively reduce the influence of hot spots and improve the overall thermal performance of heat sinks.

Development of a high current density, high temperature superconducting cable for pulsed magnets

Abstract A low AC loss Rare Earth Barium Copper Oxide (REBCO) cable, based on the VIPER cable technology has been developed by Commonwealth Fusion Systems for use in high field, REBCO based tokamaks. The new cable is composed of partitioned and transposed copper ‘petals’ shaped to fit together in a circular pattern with each petal containing a REBCO tape stack and insulated from each other to reduce AC losses. A stainless steel jacket adds mechanical robustness—also serving as a vessel for solder impregnation—while a tube runs through the middle for cooling purposes. Additionally, fiber optic sensors are placed under the tape stacks for quench detection. To qualify this design, a series of experiments were conducted as part of the SPARC tokamak Central Solenoid Model Coil program—to retire the risks associated with full scale, fast ramping, high flux HTS Central Solenoid (CS) and Poloidal Field (PF) coils for tokamak fusion power plants and net energy demonstrators. These risk study and risk reduction experiments include (1) AC loss measurement and model validation in the range of ~5 T/s, (2) an IxB electromagnetic loading of over 850 kN/m at the cable level and up to 300 kN/m at the stack level, (3) a transverse compression resilience of over 350 MPa, (4) manufacturability at tokamak relevant speeds and scales, (5) cable to cable joint performance, (6) fiber optic based quench detection speed, accuracy, and feasibility, and (7) overall winding pack integration and magnet assembly. The result is a cable technology, now referred to as PIT VIPER, with AC losses that measure fifteen times lower (at ~5 T/s) than its predecessor technology; a 2% or lower degradation of critical current (Ic) at high IxB electromagnetic loads; no detectable Ic degradation up to 570 MPa of transverse compression on the cable unit cell; end to end magnet manufacturing, consistently producing Ic values within 7% of the model prediction; cable to cable joint resistances at 20 K on the order of ~15 nΩ; and fast, functional quench detection capabilities that do not involve voltage taps. This cable technology will be tested comprehensively in a Central Solenoid Model Coil to prove its readiness for compact, high field tokamak operation.

Californium-252 production at the High Flux Isotope Reactor − I: Validation study using campaign data

This paper presents a series of 252Cf production validation and code-to-code comparison studies performed based on data from the production campaigns at the High Flux Isotope Reactor (HFIR). These studies support efforts to convert HFIR from using highly enriched uranium (HEU) fuel to low-enriched uranium (LEU) fuel. HFIR must maintain its world-class performance and missions following this conversion, and because 252Cf is a vital neutron-emitting radioisotope used for a variety of high-impact applications (e.g., reactor startup, cancer treatment), the ability to efficiently produce 252Cf must be preserved. In this work, the HFIRCON, Shift, ORIGEN, and TCOMP codes were deployed, and several sets of data libraries were investigated to better understand the calculation codes and the data biases. As-loaded target composition data, as-run irradiation history data, and post-irradiation measurements from recent multi-cycle irradiation campaigns of the HEU core were used to validate and determine methodology biases. The findings demonstrated a good agreement, with results falling within 3 standard deviations of measurements. This paper lays the ground work for the second paper, which evaluates and compares 252Cf production and safety metrics with the HEU core and a proposed LEU core.

Bioinspired interlaced wetting surfaces for continuous on-demand emulsion separation

Maintaining high separation performance during continuous emulsion separation remains a challenge. Herein, based on biomimetic coupling ideas, hole array interlaced wetting surfaces (HAIWSs) and mastoid array interlaced wetting surfaces (MAIWSs) were prepared by laser processing, electroless silver deposition, thiol modification, and spraying for on-demand emulsion separation. When the separation is going on, randomly moving emulsion droplets are prone to being captured by holes or mastoids due to interlaced wettability. Under this unique interface behavior, the occurrence of filter cake and pore clogging is reduced, thus achieving both high efficiency (∼99.5 and ∼99.3 %). Meanwhile, the high flux can also be maintained (∼3212 and ∼3458 L m−2 h−1). Significantly better than surfaces without pores or mastoid structures. Further, the as-prepared surfaces also exhibit excellent recyclability. After 50 separation cycles, optimized HAIWS and MAIWS still maintained high efficiency (∼96.2 and ∼95.8 %) and high flux (∼3042 and ∼3164 L m−2 h−1), exceeding other surfaces without hole or mastoid structure. Notably, complex physical/chemical cleaning processes are avoided. Besides, even in harsh conditions, HAIWS and MAIWS still maintain excellent stability. The above strategy provides a novel mechanism for effective on-demand emulsion separation and is expected to encourage the creation of new-class separation devices for oily wastewater treatment in industry.

Experimental investigation of pressure drop oscillation and active mitigation in a pumped two-phase loop

A pumped two-phase loop (P2PL) integrated with a microchannel evaporator is the most favored design for advanced thermal management of modern electronic devices. However, these systems are susceptible to two-phase flow instabilities, in particular pressure drop oscillation (PDO), which can compromise their performance by premature initiation of critical heat flux (CHF), deterioration of the heat transfer capabilities, and inducing severe thermal and pressure fluctuations. This study experimentally investigates PDO in a P2PL with a microchannel evaporator, exploring the underlying mechanisms and mitigation strategies. The range of parameters are: heat flux from 0 to 56 W/cm2, mass flux from 47.9 to 95.9 kg/m2-s, a fixed inlet temperature of 10 °C, initial accumulator gas pressure from 620.5 to 827.3 kPa, and vapor quality from zero (subcooled liquid) to one (pure vapor close to dryout). A consistent trend of high-amplitude, low-frequency PDO at low heat fluxes transitioning to low-amplitude, high-frequency PDO at high heat fluxes was observed across all operating conditions. PDO originating in the evaporator propagated to other loop components with similar characteristics, underscoring the systemic nature of PDO. Further, PDO-driven thermal oscillations were observed to propagate through the evaporator, reaching the heater (heat source) temperature with maximum amplitude of 3.4 °C. These oscillations had a detrimental impact on the heat transfer coefficient by altering the flow boiling regimes within the microchannels. Notably, the subcooled liquid temperatures remained stable, indicating the absence of pressure-induced thermal effects in single-phase regions. Finally, an active control technique, based on controlling the pump flow rate using continuous feedback of flow rate was implemented to mitigate PDO, eliminating both pressure and temperature oscillations, achieving an average reduction of 69.8 % in PDO amplitude.