As we aim to realize a carbon-neutral sustainable society and a CO2-free society, methods of converting renewable energy into hydrogen and then further into a hydrogen carrier with high energy density are attracting much attention. Among various energy carrier materials, ammonia is regarded as a promising candidate, which has a high hydrogen content and is easy to transport and store. Currently, ammonia is industrially produced by the Haber-Bosch process under high-temperature and high-pressure conditions, which is energy intensive and has a large environmental impact. Therefore, in this study, we focused on electrolytic synthesis under mild conditions. Due to the operating temperature constraints of the electrolyte, ammonia electrosynthesis is mainly classified into three temperature ranges: low temperature range below 100℃, high temperature range above 500℃, and medium temperature range from 100℃ to 500℃. Since ammonia synthesis from hydrogen and nitrogen is exothermic, synthesis at a low temperature is thermodynamically advantageous, but the disadvantage is that the reaction rate is limited because N2 molecules are difficult to active at low temperatures. On the other hand, although NH3 synthesis proceeds at a high reaction rate in the high temperature range, decomposition of ammonia in the reverse reaction is also likely to occur, leading to low equilibrium conversion of N2. Based on these considerations, we target NH3 synthesis in the intermediate temperature range, which is expected to have both the advantages of the low-temperature and high-temperature types, namely thermodynamic and kinetic advantages. In addition, ammonia synthesis was performed using a solid-state phosphate electrolyte that exhibits high proton conductivity and stability in the intermediate temperature range, and research focus was posed on cathode catalysts to raise the ammonia production rate and faradaic efficiency simultaneously. In this study, we have investigated Fe, which has a high dissociation activity for nitrogen molecules, and the first candidate for the cathode catalyst was a composite catalyst of Fe and yttrium-doped barium zirconate (BZY), that had shown the yield rate and faradaic efficiency at 220℃ and ambient pressure. [1] First, ammonia electrosynthesis was performed using Fe/BZY-Ru as cathode catalyst, in which RuO2 was added to Fe/BZY to maintain the reduced state of Fe. The highest NH3 yield rate of 2.7x10-10 mol (s cm2)-1 was achieved at -1.5 V (vs. open-circuit voltage (OCV)) and the highest faradaic efficiency of 0.3% was achieved at -0.5 V (vs. OCV). This low faradaic efficiency was thought to be derived from H2 generation as a side reaction of NH3 generation, so we started electrosynthesis using Fe/BZY without RuO2 as a cathode catalyst. As a result, the faradaic efficiency of 4.8% was achieved at -1.5 V (vs. OCV) with the NH3 yield rate of 2.1x10-10 mol (s cm2)-1. [1] Y. Yuan, S. Tada, R. Kikuchi, Mater. Adv., 2, 793 (2021).
Read full abstract