Abstract In this research, a series of castor oil-based flexible polyurethane nanocomposite foams incorporated with unmodified LDH and two kinds of sulfonate-containing calix[4]arenes (SC4A and SuBC4A macrocycles) intercalated LDHs were prepared. Structural, thermal, and morphological inspection of prepared LDHs nanosheets confirmed their successful preparation. The dispersion quality of nanosheets strongly dependent on the type of nanosheets. The SEM images of the prepared foams exhibited that the intercalation of LDH nanosheets with SuBC4A macrocycle could drastically overcome the agglomeration problem of unmodified LDH within the PUF matrices. According to TGA and DMTA results, the PUF/SuBC4A-LDH nanocomposite foam exhibited the highest char yield and also the highest storage modulus values, respectively. Furthermore, cone calorimeter tests (CCT) revealed that the PUF/SuBC4A-LDH foam has the best flame retardancy and smoke suppression properties with the highest char residue and lowest peak heat release rate (pHRR), total heat release (THR), and total smoke production (TSP) values.