This study investigates the incorporation of boron carbide (B4C) filler particulates into a kenaf fiber-reinforced epoxy matrix to explore its potential in lightweight applications, focusing on antimicrobial effectiveness, mechanical integrity, thermal properties, and microstructural characteristics. The composite material was formulated by blending varying seven different concentrations of boron carbide (0–50 g) and kenaf fibers (KFs) with an epoxy resin, aiming to achieve a balance between mechanical strength and minimal weight. Antimicrobial test revealed that the composite material, consisting of kenaf fiber reinforced with B4C particulates, exhibited significant antibacterial activity against common pathogens. Mechanical testing indicated that the addition of boron carbide and kenaf fibers significantly improved the tensile strength and flexural rigidity of the composites. Specifically, enhancements in tensile strength and flexural modulus were quantitatively analyzed, showing notable increases compared to the base epoxy resin. Scanning Electron Microscopy (SEM) was employed to examine the fracture surfaces following mechanical testing, revealing improved interfacial bonding between the kenaf fibers and the epoxy matrix due to the presence of boron carbide. This microscopic analysis also highlighted areas where stress distribution was optimized, contributing to the composite's enhanced mechanical properties.
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