Hexagonal Close-packed Structure Research Articles

Unveiling the geometrical and mechanical properties of Σ3 (111) grain boundaries in Ni-based alloys: From interfacial insights

Understanding the properties of interfaces and grain boundaries is pivotal for advancing the design and performance of modern materials and devices. The mechanical strength and durability of materials are significantly influenced by the integrity of these interfaces and grain boundaries. In this study, we employ density functional theory calculations to investigate the geometries, electronic properties, and mechanical behaviors of Σ3 (111) grain boundaries in Ni, AlNi3, and FeNi3 systems. Result reveals that these grain boundaries exhibit trigonal, hexagonal, and hexagonal close-packed structures with minimal bond length distortions, attributed to specific misorientation angles of 60°. They also demonstrate bonding characteristics akin to their corresponding polycrystalline bulk materials, indicating stability and twist character with anti-phase boundaries. Evaluation of grain boundary energetics indicates low energy values and stability across the studied systems. Furthermore, we conduct a detailed examination of the interfacial grain boundary structures of Σ3 (111) Ni/AlNi3 and Σ3 (111) Ni/FeNi3, revealing trigonal closed space configurations with twist character and anti-phase boundaries. Electron localization in interfacial regions suggests a metallic nature of interfacial bonds, supported by density of state calculations and positive Cauchy pressure. Assessment of mechanical properties indicate ductile behavior due to structural heterogeneity, moderate anisotropy. Overall, present study underscores the enhanced mechanical properties resulting from heterogeneity, offering promise for future applications in advanced materials and devices. Additionally, a comparative analysis with highlights the advancements and contributions of this study to the existing body of knowledge.

Multiscale simulation combined with experimental investigation on residual stress and microstructure of TC6 titanium alloy treated by laser shock peening

The evolution behavior of residual stress and microstructure of TC6 titanium alloy under laser shock peening (LSP) were investigated using finite element (FE) and molecular dynamics (MD) simulations combined with experiments. The propagation process of laser-induced stress wave and plastic deformation behavior of TC6 titanium alloy model were studied using FE software with ABAQUS. The FE simulation results showed that increasing laser energy and impact time could increase the amplitude of compressive residual stress (CRS) to a certain extent, while a higher overlapping rate improved the CRS uniformity. The experimental results of residual stress testing based on XRD technology were consistent with the FE simulation results. Based on the piston shock method, the microstructural evolution process of α phase of titanium alloy under different shock velocities was simulated using MD software with LAMMPS. Laser shock wave promoted the transformation of hexagonal close-packed (HCP) structure to body-centered cubic (BCC) and face-centered cubic (FCC) structures in titanium alloy, and the generated dislocation density increased with increasing shock velocity. The severe plastic deformation caused by laser shock wave induced the formation of mechanical twin, subgrain and stacking fault, which was consistent with the (transmission electron microscope) TEM characterization results.

Microscopic modeling and experimental investigation of inner surface magnetorheological polishing based on particle micromechanics

Traditional surface polishing methods are no longer able to meet the ultra-precision requirements of the high-tech industry for the inner surface of the pipe, but magnetorheological polishing technology is very suitable due to its advantages of high precision, fast controllability and good deposition stability. However, there is even less investigation on the microforce analysis, chaining mechanism and micromodeling methods of magnetorheological polishing fluid (MRPF), and the polishing mechanism of MRPF has not been explored yet. As a step to completely develop the magnetorheological polishing (MRP) technique, this paper proposed the simulation method of MRPF based on particle dynamics, and the shear stress model of magnetorheological fluid (MRF) is optimized under the action of the magnetic field after performing the chain simulation. On the basis of the optimized shear stress model and the hexagonal close-packed structure of MRF, the holding mechanism of polishing abrasive particles is explored for the MRPF and the corresponding holding models are proposed. Then, the shear yield stress models and material removal model are also established for the inner surface polishing, respectively. Eventually, the above theoretical analysis and related models have been verified though the polishing experiment of the titanium alloy pipe.

Transformation of Coherent Twin Boundary into Basal-Prismatic Boundary in HCP-Ti: A Molecular Dynamics Study.

The manufacturing process for wrought Ti alloys with the hexagonal close-packed (HCP) structure introduces a complicated microstructure with abundant intra- and inter-grain boundaries, which greatly influence performance. In the hexagonal close-packed (HCP) structure, two types of grain boundaries are commonly observed between grains with ~90° misorientation: the basal/prismatic boundary (BPB) and the coherent twin boundary (CTB). The mechanical response of the BPB and CTB under external loading was studied through molecular dynamic simulations of HCP-Ti. The results revealed that CTB undergoes transformation into BPB through the accumulation of twin boundary (TB) steps and subsequent emission of Shockley partial dislocations. When the total mismatch vector is close to the Burgers vector of a Shockley partial dislocation, BPB emits partial dislocations and further grows along the stacking faults. When a pair of CTBs are close to each other, severe boundary distortion occurs, facilitating the emission and absorption of partial dislocations, which further assists the CTB-BPB transformation. The present results thus help to explain the frequent observation of coexisting CTB and BPB in HCP alloys and further contribute to the understanding of their microstructure and property regulation.

A brief review of machine learning-assisted Mg alloy design, processing, and property predictions

Owing to the hexagonal close-packed (HCP) crystal structure inherent in Mg alloys, strong basal texture can readily be induced through the processes of rolling or extrusion. The anisotropy of the texture of Mg alloys impacts their stamping and forming capabilities, limiting their use in certain applications. Microalloying and shear deformation are currently the most common methods of weakening the texture of Mg alloys. Many shearing processes have been extensively studied, and given that they require complex equipment and make it difficult to achieve mass production, major attention has turned to studying the design of microalloys. Traditional trial-and-error approaches for developing micro-alloying confront many challenges, including longer test cycles and increasing expenses. The rapid advancement of big data and artificial intelligence opens up a new channel for the efficient advancement of metallic materials, specifically the application of machine learning to aid in the design of Mg alloys. ML modeling can be used to find correlations between features and attributes in data, allowing for the development and design of high-performance Mg alloys. The article provides an extensive overview of machine learning applications in Mg alloys. These include the discovery of high-performance alloys, the selection of coating designs, the design of Mg matrix composites, the prediction of second phases, the microstructure modification, optimization of rolling or extrusion parameters, and the prediction of mechanical and corrosion properties. In conclusion, challenges and prospects for the rational design of alloys with machine learning support were discussed.

Crystal plasticity finite element method investigation of normal tensile deformation anisotropy in rolled pure titanium sheet

Industrial pure titanium with hexagonal close-packed (HCP) crystal structure has a high degree of anisotropy at room temperature. On the mesoscopic scale, this is due to the rolling texture presented by its crystal orientation. Tensile tests were performed on smooth specimens with five angles in the first quadrant at room temperature, and the central deformation region and fracture region were characterized using EBSD and SEM, respectively. The modified Salem anisotropic hardening model is incorporated into the crystal plasticity finite element method (CPFEM) framework in the form of incremental hardening to describe the initial strength and hardening increment evolution of each deformation system of pure titanium. Both slip dislocation and twinning mechanisms are considered in the CPFEM simulation. Three models with different meshing strategies are used to simulate the tensile conditions to capture the evolution of macro and micro variables of pure titanium sheet. The results show that there are anisotropy in stress-strain, system activity, cumulative shear strain, crystal orientation, twin volume fraction, stress triaxiality and Lode parameter. The purpose of this paper is to explore the anisotropy of macro-meso variables in different directions before damage occurs, so as to provide reference for the subsequent construction of related damage models.

Characterization of cosputtered (TiZrHfY)Nx films

Medium-entropy TiZrHfY alloy films and corresponding nitride (TiZrHfY)Nx films were fabricated through cosputtering. The Ti0.24Zr0.23Hf0.27Y0.26 film had the form of a hexagonal close-packed (HCP) solid solution with a mixing enthalpy of 9.09 kJ/mol, mixing entropy of 11.50 J/mol·K (1.38 R), atomic size difference of 7.72 %, and valence electron concentration of 3.73. Moreover, this film had a hardness of 6.0 GPa and an elastic modulus of 106 GPa. (TiZrHfY)Nx films with various stoichiometric ratios (x) were fabricated by adjusting the reactive gas flow ratio fN2 [N2/(N2 + Ar)] in the range 0.1–0.7. Adding N to the TiZrHfY matrix resulted in a change of phase from an HCP structure to a face-centered cubic phase. The (Ti0.23Zr0.18Hf0.24Y0.35)N0.71 film (with fN2 = 0.2) exhibited the most favorable mechanical properties, having a hardness of 19.1 GPa and an elastic modulus of 244 GPa. Moreover, the film had the highest critical loads (LC3 = 46.6 N) among the films analyzed in the scratch test. The anticorrosive properties of the TiZrHfY and (TiZrHfY)Nx films were evaluated using potentiodynamic polarization curves, obtained in 3.5 wt% NaCl aqueous solution. High polarization resistance of 1.1 × 106 Ω·cm2 was obtained for the (Ti0.23Zr0.18Hf0.24Y0.35)N0.71 film, which was 145 times higher than that of the bare SUS420 substrate. The (Ti0.23Zr0.18Hf0.24Y0.35)N0.71 film had the most favorable mechanical and anticorrosive properties of the surveyed (TiZrHfY)Nx films.

Strengthening Al0.1CoCrFeNi high-entropy alloy via multiaxial cryogenic forging and low temperature annealing

Face-centered cubic (FCC) high-entropy alloys (HEAs) exhibit excellent fracture toughness and fatigue properties at both ambient and cryogenic temperatures. However, the relatively low strength of FCC HEAs at room temperature limits their widespread application. Herein, we present a novel approach to tailoring the microstructure of the Al0.1CoCrFeNi HEA and improving its room temperature tensile strength through multiaxial cryogenic forging (MACF) and low temperature annealing (LTA). After the treatments, the tensile strength increases from 687 MPa for the as-prepared fine-grained HEA to 1487 MPa for the MACF specimens annealed at 673 K for 48 h. Our analysis indicates that the strengthening mechanisms are twofold: the tensile strength increased by about 455 MPa after the MACF treatment, which is due to the synergistic effect of dislocations and nanotwins; after LTA, the tensile strength abnormally increased by about 345 MPa, which can be attributed to stacking faults, hexagonal close-packed, and 9R structures formed by thermal relaxation of nanotwin boundaries.

Studying the effect of strain rate on tensile properties of nanocrystalline Cu50Ni50 alloy using molecular dynamics simulation method

In this paper, the effect of different strain rates on the tensile properties of nanocrystalline Cu50Ni50 alloy was investigated using the molecular dynamics simulation method, one of the simulation methods widely used in the field of nanomaterials today. The Voronoi method was applied to establish the nanocrystalline structure, and ATOMSK software was used to create the tensile test specimens of the polycrystalline Cu50Ni50 alloy. The stress-strain relationship, phase transformations, lattice dislocations, shear strain and von Mises stress distributions were evaluated. The results showed that the higher the strain rate, the higher the tensile strength value of the nanocrystalline Cu50Ni50 alloy. The phase transition from the Face-Centered Cubic (FCC) structure to the Hexagonal Close Packed (HCP) structure is predominant, and the Shockley dislocation prevails during the tensile process. The atoms with high shear strain are mainly concentrated at the locations where the material is most severely deformed, while the atoms with high von Mises stress are mainly focused inside the grain boundaries.

A Novel Hexagonal Close-Packed High-Entropy Alloy with Outstanding Strength-Ductility Synergy

Refractory high-entropy alloys (HEAs) are new potential candidates in high temperature applications. However, most present refractory HEAs are single-phase body-centered cubic (BCC) structure, which is brittle at room temperature. Then strategies to ductile the refractory HEAs and maintain their good high temperature strength at the same time should be under consideration. In the present study, a novel WReOsIr HEA with hexagonal close-packed (HCP) structure was developed. This alloy not only has excellent high-temperature strength (416.7 MPa at 1473 K), but also exhibits good ductility (30.7%) at room temperature. The better room temperature plasticity is found to originate from the deformation twins formed inside the grains.

High-pressure phase transitions in a laser directed energy deposited Fe-33Cu Alloy

Additively manufactured Fe-Cu alloys contain both equilibrium face-centered cubic (FCC) and metastable body-centered cubic (BCC) crystal structure Cu precipitates depending on their size. However, the stability of these nanoscale precipitates under extreme conditions such as high pressures has not been reported. This study investigates the phase transformations and microstructural stability of laser directed energy deposition (DED-LB) made Fe67Cu33 alloy (nominal composition in at.%) under high static pressure deformation using in-situ synchrotron X-ray diffraction under pressure, postmortem high-resolution scanning transmission electron microscopy (HR-STEM), and molecular dynamics (MD) simulations. In-situ XRD results reveal a reversible phase transformation from BCC to the hexagonal close-packed (HCP) structure in the Fe grains at an onset pressure of 16.4 GPa, significantly higher than reported in the literature for pure Fe. Although no high-pressure phase transition was observed in the FCC Cu grains through XRD, HR-STEM analysis uncovers a phase transition to the HCP structure in nanoscale metastable BCC Cu precipitates within the BCC Fe matrix. After decompression, the Fe matrix reverted back to the BCC structure with periodic lath martensite, while regions of the nanoscale BCC Cu precipitates retained the metastable HCP structure. MD simulations support the BCC → HCP transition in the embedded nanoscale coherent Cu precipitates, consistent with the classical Burgers mechanism. Thus, by leveraging in-situ XRD observation, postmortem high-resolution S/TEM microscopy, and MD simulations, this study offers profound insights into the distinctive phase transformations induced by high pressure in DED-LB Fe67Cu33 alloy, which is distinguished by its hierarchical microstructure.

Laser shock-induced gradient twinning microstructure in AZ31B alloy

Magnesium alloys are highly promising in biodegradable materials for medical applications. However, their applications are limited by weaknesses in mechanical strength and corrosion resistance. In recent years, advancements in a novel laser method, Laser Shock Peening (LSP), have been explored. Researchers suggest that LSP can induce surface compressive stresses and induce changes in residual stress and grain size gradients, thereby enhancing the material's fatigue resistance, corrosion resistance, and resistance to stress corrosion cracking. However, there is ongoing debate about whether LSP treatment can, in effect, create a gradient microstructure. In this study, we focused on the AZ31B alloy, notable for its dense hexagonal close-packed (HCP) crystal structure. This material is particularly interesting because, due to its low stacking fault energy, it is more prone to twinning deformation than to dislocation slip when it undergoes plastic deformation. To analyze the changes wrought by LSP, we employed optical microscopy (OM), electron backscatter diffraction (EBSD), and X-ray diffraction (XRD) for examining the microstructures both before and after LSP treatment. Our findings revealed that LSP treatment refined the grain size, leading to a gradient distribution. In addition, we observed a direct correlation between the volume fraction of twinning and grain size. In contrast, the geometrically necessary dislocation (GND) density exhibited an inverse relationship. By measuring hardness and residual stress in the region affected by LSP, we determined that LSP could introduce a layer of plastic deformation up to a depth of 800–1000 μm. We also established a link between the gradient microstructure and hardness and provided a thorough discussion on the types of twinning and the mechanisms behind the induction of gradient microstructure on the surface.

Improved corrosion resistance and mechanical properties of severely deformed ZM31 alloy

The hexagonal close-packed (HCP) crystal structure of Mg alloys lead to poor formability as well as other undesirable mechanical behaviors in an otherwise highly sought-after alloy for commercial use. This study investigates the evolution of microstructure, texture, corrosion and mechanical behaviors in Mg–Zn–Mn (ZM31) alloy after processing using Equal Channel Angular Pressing (ECAP). Dynamic recrystallization was evident in the ECAP-processed samples, correlated with a substantial fiber structure, and resulted in the attainment of notable grain refinement and high lattice strain. Average grain sizes of 2.2 and 2 μm were achieved via 2 and 4-Pass Bc processing, respectively. This significant refinement yielded lower corrosion rates through enhancement of the thickness, coherency, and stability of formed protective oxide layers. The corrosion rate in the NaCl medium was substantially enhanced by 99.5% after four passes via route Bc. The recrystallized fine structure was found to have contributed to yield strength, ultimate strength, and microhardness improvements. Deformation enhanced yield and ultimate strengths by 132% and 64%, respectively. The distinctive grain refinement mechanism exhibited through the current ECAP procedure has potential to pave the way for novel and impactful utilizations of ZM31 in industries that demand exceptional mechanical and corrosion performance.

Overview of Surface Modification Techniques for Titanium Alloys in Modern Material Science: A Comprehensive Analysis

Titanium alloys are acclaimed for their remarkable biocompatibility, high specific strength, excellent corrosion resistance, and stable performance in high and low temperatures. These characteristics render them invaluable in a multitude of sectors, including biomedicine, shipbuilding, aerospace, and daily life. According to the different phases, the alloys can be broadly categorized into α-titanium and β-titanium, and these alloys demonstrate unique properties shaped by their respective phases. The hexagonal close-packed structure of α-titanium alloys is notably associated with superior high-temperature creep resistance but limited plasticity. Conversely, the body-centered cubic structure of β-titanium alloys contributes to enhanced slip and greater plasticity. To optimize these alloys for specific industrial applications, alloy strengthening is often necessary to meet diverse environmental and operational demands. The impact of various processing techniques on the microstructure and metal characteristics of titanium alloys is reviewed and discussed in this research. This article systematically analyzes the effects of machining, shot peening, and surface heat treatment methods, including surface quenching, carburizing, and nitriding, on the structure and characteristics of titanium alloys. This research is arranged and categorized into three categories based on the methods of processing and treatment: general heat treatment, thermochemical treatment, and machining. The results of a large number of studies show that surface treatment can significantly improve the hardness and friction mechanical properties of titanium alloys. At present, a single treatment method is often insufficient. Therefore, composite treatment methods combining multiple treatment techniques are expected to be more widely used in the future. The authors provide an overview of titanium alloy modification methods in recent years with the aim of assisting and promoting further research in the very important and promising direction of multi-technology composite treatment.

Unveiling the microstructure evolution and deformation mechanisms of micro-alloying Mg-1.5Zn-0.5Zr-0.5Sr alloy via extrusion-shearing

Obtaining high strength without sacrificing ductility in Mg alloys is of great importance. However, the hexagonal close-packed crystal structure critically limits the deformation of Mg alloys. In this work, novel Mg-1.5Zn-0.5Zr-0.5Sr (wt.%) alloys were fabricated through homogenization, direct extrusion (DE), and extrusion-shearing (ES) processes. The effects of three different processes on microstructures, texture, and mechanical properties were thoroughly investigated. The results show that the average grain size of the alloy was greatly refined after hot extrusion. The alloy after the DE process exhibited a typical bimodal microstructure with dynamic recrystallized (DRXed) grains showing a strong <101‾0 > fiber texture parallel to extrusion direction (ED), while the small-sized unDRXed grains showed relatively weak basal texture. In addition, the strength was significantly improved, with the value of yield strength (YS) reaching ∼229 MPa and ultimate tensile strength (UTS) reaching ∼262 MPa. This is mainly attributed to grain boundary strengthening and dislocation strengthening. Compared to the DE-processed alloy, the basal texture intensity was significantly decreased and non-basal slip was activated after the ES process, which indicates that the shearing deformation during ES could improve the ductility, with the fracture elongation (FE) increased from ∼13.9 % to ∼21.4 %. This work aims to unveil the deformation mechanisms in Mg-1.5Zn-0.5Zr-0.5Sr alloy and provides an efficient way for preparing micro-alloying Mg alloys with low cost and significant improvement of comprehensive properties.

Investigating hexagonal closed packed crystal lattice through QSPR modeling via linear regression analysis and Topsis

sThis research work covers three highly dominating reverse degree-based topological descriptors evaluated for the three-dimensional hexagonal close-packed (HCP) crystal structure lattice. HCP crystal lattice has a highly symmetrical and elegant crystal structure, and we have observed that results obtained from symmetrical structures draw symmetry in the numerical formulation obtained from topological descriptors. For this purpose, we will investigate whether the HCP lattice formed by an odd pair of unit cells is the best or an even pair of unit cells forming the lattice and how they behave in a dominating sense when investigated through the conclusions obtained from QSPR modeling. The QSPR model has been proposed to check the efficiency of each specified topological descriptor for five highly commendable physio-chemical properties: melting or boiling point, density, molar heat capacity, and enthalpy. Further, we have discovered the ideology to obtain the best possible structure when investigated and established on a statistically and mathematically strong proving and to what extent we can extract from QSPR to implement MCDM techniques, here considering TOPSIS that provide the best HCP structure lattice rankings. The obtained results may be helpful for researchers to better understand the structure and studying different physical/chemical properties of HCP crystal lattice.

Crystalline architectures of C84 with tunable morphology and linearly polarized red emission.

Fullerene-based micro/nano-architectures (FMNAs) with remarkable photoluminescence (PL) emissions have attracted considerable interest as potential building blocks for optical and biolabeling applications, by virtue of their low toxicity and environmentally friendly nature. Nevertheless, the PL polarization properties of FMNAs have rarely been explored. Herein, we demonstrate the preparation of highly crystalline architectures of C84, which exhibit polymorphism depending on the preparation conditions but possess similar hexagonal close-packed (hcp) structures. The PL data demonstrate that the as-prepared carambola-like hexagonal microprisms (c-HPs) show enhanced red emission compared to regular hexagonal microprisms (r-HPs). More importantly, the linear polarization of the PL emission is verified and estimated through single-prism spectroscopy, which changes from 0.42 (r-HP) to 0.58 (c-HP), comparable to those of traditional rod-like semiconductors. Thus, we demonstrate a significant correlation between the morphology and emission characteristics of C84-based microprisms, highlighting the possibility of controlling the photophysical properties of FMNAs by finely tailoring their external morphologies. This study expands the range of carbon materials with linearly polarized emissions and offers potential for use in polarization-based micro-scale sensors or detectors.

Rational design of a two-dimensional high-temperature ferromagnet from HCP cobalt.

Cobalt has the highest Curie temperature (Tc) among the elemental ferromagnetic metals and has a hexagonal close-packed (HCP) structure at room temperature. In this study, HCP Co was thinned to the thickness of several (n) unit cells along the c-axis and then passivated by halogen atoms, thus being named Co2nX2 (X = F, Cl, Br and I). For Co2X2 and Co3X2, all of them are not only kinetically but also thermodynamically stable from the viewpoint of the phonon spectra and molecular dynamics. Similar to HCP Co, two-dimensional (2D) Co2F2, Co2Cl2 and Co3X2 (X = Cl, Br and I) are still ferromagnetic metals within the Stoner model but Co2X2 (X = Br and I) is a ferromagnetic half-metal with the coexistence of the metallic behavior for one spin and the insulating behavior for the other spin. Taking into account the spin-orbital coupling (SOC), the easy-magnetization axis is within the plane where the magnetization is isotropic, making it look like a 2D XY magnet. Applying a critical biaxial strain could lead to an easy-magnetization axis changing from the in-plane to the out-of-plane direction. Finally, we use classical Monte Carlo simulations to estimate the Curie temperature (Tc) which is as high as 957 and 510 K for Co2F2 and Co2Cl2, respectively, because of the strong direct exchange interaction. Different from being obtained by mechanical or liquid exfoliation from van der Waals layered structures, our study opens up new possibilities to search for novel 2D ferromagnets from the elemental ferromagnets and provides opportunities for realizing realistic ultra-thin spintronic devices.

Phase control of solid-solution RuIn nanoparticles and their catalytic properties.

The properties of solids could be largely affected by their crystal structures. We achieved, for the first time, the phase control of solid-solution RuIn nanoparticles (NPs) from face-centred cubic (fcc) to hexagonal close-packed (hcp) crystal structures by hydrogen heat treatment. The effect of the crystal structure of RuIn alloy NPs on the catalytic performance in the hydrogen evolution reaction (HER) was also investigated. In the hcp RuIn NPs, enhanced HER catalytic performance was observed compared to the fcc RuIn NPs and monometallic Ru NPs. The intrinsic electronic structures of the NPs were investigated by valence-band X-ray photoelectron spectroscopy (VB-XPS). The d-band centre of hcp RuIn NPs obtained from VB-XPS was deeper than that of fcc RuIn NPs and monometallic Ru NPs, which is considered to enable the hcp RuIn NPs to exhibit enhanced HER catalytic performance.

Hydrodynamics and particle array optical characterizations of a high-performance Langmuir–Blodgett process

This paper describes the scientific features of an innovative technique to mass-produce monolayers of hexagonal close-packed structures (HCP) of particles (280–1100 nm). Our technique differs from a continuous roll-to-roll Langmuir–Blodgett (LB) process. It consists of a thin liquid film flowing down an inclined plane channel, the ramp, and entraining deposited particles floating on its surface to form a compact monolayer. Vertical sidewalls limit the entire flow. The main benefits of this technique in comparison with a standard LB process are a gentler push on the floating particles during the assembly and the prospect of better flexibility and scalability in the design of industrial applications. Our disruptive approach presents new control parameters and surprising but challenging hydraulic phenomena due to the flowing liquid. This paper investigates the hydrodynamics of this new LB-type design theoretically and experimentally. We propose an original theoretical prediction of the thickness of the liquid film flowing down the ramp without or with particles on its surface, including within the hydraulic jump region separating the liquid film whose surface is free of particles and the liquid film whose surface is particle-loaded. The experimental determinations of the film thickness obtained by a confocal chromatic technique and moiré topography agree well with our model. In addition, Bragg diffraction topography and false colour topography allow the HCP structure of the compact monolayer of particles to be quantified.