Heterogeneous Catalyst Research Articles

Copper Incorporated Covalent Organic Framework as a Heterogeneous Catalyst for CuAAC Reaction

AbstractCovalent organic frameworks (COFs) incorporating metal are attractive alternatives for metal‐catalyzed organic transformations. For effective metal incorporation in COF a favorable ligand environment is required. Pyridine and hydrazone units can provide effective binding sites for transition metals. The major challenge in synthesizing hydrazone‐linked COFs is the inherent flexibility of the linker, causing differences in lengths and orientations during solvothermal synthesis. We demonstrate that incorporation of enol form in the framework facilitates non‐covalent interactions such as hydrogen bonding, reduces degrees of freedom and enhances rigidity. Here, we synthesized TFP‐PyHz COF utilizing 2,4,6‐trihydroxybenzene‐1,3,5‐tricarbaldehyde (TFP) and pyridine‐2,6‐dicarbohydrazide. Enol form in the framework was confirmed by comparing the IR and 13C solid‐state NMR spectra of TFP‐PyHz with its model compound. The presence of this enol form also facilitates the incorporation of Cu2+ through post‐modification as confirmed by IR and XPS analysis of postmodified Cu‐TFP‐PyHz. The copper‐incorporated material Cu‐TFP‐PyHz is utilized as a heterogeneous catalyst for copper‐catalyzed click reactions, enabling the synthesis of 1,4‐triazoles.

Transesterification of biodiesel from kapok seed oil (ceiba pentandra) using a natural heterogeneous katalyst (rice husk activation)

Biodiesel as a renewable energy source can be produced by a chemical reaction between vegetable oil or animal fat and short-chain alcohol such as methanol, ethanol or buthanol and is supported by a catalyst. This process is called transesterification. From an environmental point of view, the use of biodiesel has several advantages such as reducing carbon dioxide emissions, being non-toxic and biodegradable. Kapok seed oil has potential for exploitation, particularly as a raw material for the manufacture of biofuel. Kapok seeds (Ceiba pentandra) have the potential to be used as a feedstock for biodiesel because their oil content is quite high, around 18-25% oil. The controlled combustion of rice husks produces ash containing high purity amorphous silica. Amorphous silica can be obtained from RHA (rice husk ash) when rice husk is burned at a temperature of 700°C, and it is transformed into crystalline silica when burned at a temperature above 850 °C. This silica has many applications as a filler, adsorbent, catalyst support, star gel component and source for the production of premium silicon and its compounds. The aim of the research is to determine the transisterification process of biodiesel from kapok (Ceiba pentandra) seed oil. using a natural heterogeneous catalyst in It is an activated rice husk. The method used was the preparation of kapok seed samples and the extraction of sokhlet. Determination of free fatty acids (FFA) in kapok seed oil, activation of rice husk, manufacturing of biodiesel from kapok seed with addition of rice husk H2SO4 as catalyst. The characteristics of the biodiesel produced are Density: 859.88572 kg/m3 (SNI: 7182:2015) = 850-890 kg/m3), Viscosity: 2.45824 cSt (SNI: 7182:2015) = 2.3 – 6, 0 cSt, Calorific value: 7,374.5322 cal/g (SNI: 7182; 2015) = 7,100 -11,000 cal/ g, Devil's number: 48 (ASTM: D6751) = 47. Meanwhile, GC-MS with the highest values at all reaction times, namely Hexadec anoic acid, methyl ester (C17H34O2), methyl tetradecanoate (C15H30O2) and 9 - Octadecenoic acid (Z), methyl ester (C19H36O2) . The functional group found in kapok seeds is –OH.

Heterogeneous visible-light photoredox catalysis with NiCl2@g-C3N4 for induced C(sp2)-H/N[sbnd]H cross-dehydrogenative coupling

A novel photoactive NiCl2@g-C3N4 catalyst system, which effectively drives C(sp2)-H/NH bond formation between quinolin-2(1H)-ones, primary and secondary aliphatic amines under blue light irradiation. The NiCl2@g-C3N4 composite with a NiCl2 loading of 0.7wt% had the highest photoactivity, and the calculated band gap energy value is 2.56 eV The nickel ion could act as an electron acceptor enhancing carrier separation and transfer efficiency, greatly enhanced the photoreaction efficiency of g-C3N4. Preliminary mechanistic studies indicate upon visible light irradiation, the photo-generated electrons and holes act as oxidants, thereby generating amine radicals in the absence of external chemical oxidants. This provides a straightforward and efficient approach for directly 3-aminating quinoxalines-2(1H)-ones. Moreover, the heterogeneous catalyst can be recycled at least six times without significant activity loss.

Synthesis of pegylated metal phthalocyanines, incorporation in hierarchically porous carbon monoliths and evaluation as heterogeneous catalysts

Synthesis of pegylated metal phthalocyanines, incorporation in hierarchically porous carbon monoliths and evaluation as heterogeneous catalysts

Catalytic methanol cracking to hydrogen and formaldehyde over heterogeneous catalysts by radiolysis: Sectoral industrial symbiosis by waste radiation utilisation

In order to create a sustainable, carbon-neutral society, it is of utmost importance to link the energy sector with the chemical industry. Radiation from nuclear power plants proves to be useful for H2 production from water or carriers such as methanol. In our study, we investigated the potential for the production of hydrogen and formaldehyde by endothermic radiolytic cracking of 50 mol% aqueous methanol, which can be produced by direct CO2 hydrogenation without distillation. We developed an elegant experimental setup and performed irradiation tests in the TRIGA reactor with system analysis by GC-MS (gas chromatography with mass spectroscopy), SEM-EDS (scanning electron microscopy with energy dispersive spectroscopy), XRD (X-ray powder diffraction) and Monte Carlo simulations of radiation absorption. Among the different routes tested, a semiconductor-based photocatalytic material (TiO2) increased the H2 yield by 24%. In the critical evaluation of radiation utilisation, spent fuel radiation sources were found to be promising as they require low heat exchange and could produce 3600 kg H2/day in a single spent fuel pool. The advantage of radiolytic methanol cracking lies in its ability to produce formaldehyde and hydrogen (∼53% methanol value increase), whereas conventional partial oxidation of methanol with O2 for formaldehyde production (only ∼31% methanol value increase) inevitably produces water, which reduces the overall energy efficiency.

In situ decorated pd NPs on Triazin-encapsulated Fe3O4/SiO2-NH2 as magnetic catalyst for the synthesis of diaryl ethers and oxidation of sulfides

This article is devoted to the synthesis of a new magnetic palladium catalyst that has been immobilized on A-TT-Pd coated-magnetic Fe3O4 nanoparticles. Such surface functionalization of magnetic particles is a promising method to bridge the gap between heterogeneous and homogeneous catalysis approaches. The structure, morphology, and physicochemical properties of the particles were characterized through different analytical techniques, including TEM, FT-IR, XRD, SEM, EDS, TGA-DTG, ICP, and VSM techniques. The obtained Fe3O4@SiO2@A-TT-Pd performance can show excellent catalytic activity for the synthesis of diaryl ethers and oxidation of sulfides, and the corresponding products were obtained with high yields. The advantages of this catalyst include a simple test method, green reaction conditions, no use of dangerous solvents, short reaction time, low catalyst loading, and reusability. Also, the nanocatalyst was easily separated from the reaction mixture with the help of a bar magnet and recovered and reused several times without loss of stability and activity.

Precise Single‐Atom Modification of Hybrid Lead Chlorides for Electron Donor‐Acceptor Effect and Enhanced Photocatalytic Aerobic Oxidation

Hybrid lead halides show significant potential in photocatalysis due to their excellent photophysical properties, but the atomically precise modification of their organic component to achieve synergistic interactions with the lead halide units remains a great challenge. Herein, for the first time, we have employed the crystal engineering strategy to construct a class of single‐atom‐substituted hybrid lead halides with electron donor‐acceptor (D‐A) effect. The lead halide frameworks consist of 1D linear [PbCl]+ chains as inorganic building units and benzoxadiazole/benzothiadiazole/ benzoselenadiazole‐funtionalized dicarboxylates as linkers. The covalent bonding between the organic ligands with electron‐withdrawing groups and the electron‐rich lead halide units not only facilitate the charge separation, but also enhance structural robustness that is critical for photocatalysis. The D‐A structured lead halides serve as highly efficient heterogeneous photooxidation catalysts, including aerobic oxidation of C(sp3)‐H bonds, oxidative coupling of primary amines, oxidation of phenylboronic acids and selective oxidation of sulfides that are demonstrated in 30 examples. Importantly, these photooxidation reactions are able to be driven by natural sunlight and ambient air to afford quantitative yields. Moreover, our lead halide photocatalysts are successful to fix into a photocatalytic flow system, which enables the flow‐type synthesis of high value‐added photooxidation products on a gram scale.

Precise Single-Atom Modification of Hybrid Lead Chlorides for Electron Donor-Acceptor Effect and Enhanced Photocatalytic Aerobic Oxidation.

Hybrid lead halides show significant potential in photocatalysis due to their excellent photophysical properties, but the atomically precise modification of their organic component to achieve synergistic interactions with the lead halide units remains a great challenge. Herein, for the first time, we have employed the crystal engineering strategy to construct a class of single-atom-substituted hybrid lead halides with electron donor-acceptor (D-A) effect. The lead halide frameworks consist of 1D linear [PbCl]+ chains as inorganic building units and benzoxadiazole/benzothiadiazole/ benzoselenadiazole-funtionalized dicarboxylates as linkers. The covalent bonding between the organic ligands with electron-withdrawing groups and the electron-rich lead halide units not only facilitate the charge separation, but also enhance structural robustness that is critical for photocatalysis. The D-A structured lead halides serve as highly efficient heterogeneous photooxidation catalysts, including aerobic oxidation of C(sp3)-H bonds, oxidative coupling of primary amines, oxidation of phenylboronic acids and selective oxidation of sulfides that are demonstrated in 30 examples. Importantly, these photooxidation reactions are able to be driven by natural sunlight and ambient air to afford quantitative yields. Moreover, our lead halide photocatalysts are successful to fix into a photocatalytic flow system, which enables the flow-type synthesis of high value-added photooxidation products on a gram scale.

Unearthing Atomic Dynamics in Nanocatalysts.

Being able to access the rich atomic-scale phenomenology, which occurs during the reactions pathways, is a pressing need toward the pursued knowledge-based design of more efficient nanocatalysts, precisely tailored atom by atom for each reaction. However, to reach this goal of achieving maximum optimization, it is mandatory, first, to address how exposure to the experimental conditions, which will be needed to activate the processes, affects the internal configuration of the nanoparticles at the atomic level. In particular, the most critical experimental parameter is probably the temperature, which among other unwanted effects can induce nanocatalyst aggregation. This work highlights the high potential of experimental techniques such as the scanning probe microscopies, which are able to investigate matter in real space with atomic resolution, to reach the key challenge in heterogeneous catalysis of achieving access to the atomic-scale processes taking place in the nanocatalysts. Specifically, the phenomenology occurring in a nanoparticle system during annealing is studied with atomic precision by scanning tunneling microscopy. As a result, the existence of an internal atomic restructuring, occurring already at relatively low temperatures, within Ir nanoparticles grown over h-BN/Ru(0001) surfaces is demonstrated. Such restructuration, which reduces the undercoordination of the outer Ir atoms, is expected to have a significant effect on the reactivity of the nanoparticles. Going a step further, an internal restructuring of the nanoparticles during their involvement as catalysts has also been also identified.

Synthesis of 6- or 8-Carboxamido Derivatives of Imidazo[1,2-a]pyridines via a Heterogeneous Catalytic Aminocarbonylation Reaction

Imidazo[1,2-a]pyridines and especially their amide derivatives exhibit a wide range of favourable pharmacological properties. In this work, Pd-catalysed carbonylation was used for the first time for the introduction of the carboxamide moiety into positions 6 or 8. A recyclable Pd catalyst, with palladium immobilised on a supported ionic liquid phase decorated with pyridinium ions, was used efficiently for the conversion of 6- or 8-iodo derivatives to the products. In the case of 6-iodo derivatives, a competing mono- and double carbonylation could be observed in the reactions of aliphatic amines as nucleophiles, but under the proper choice of reaction conditions, good-to-excellent selectivities could be achieved towards either the corresponding amides or α-ketomides. The heterogeneous catalyst showed excellent recyclability and low Pd-leaching.

Heteropolyacids combined with Y zeolite as superior solid acid catalysts to accelerate lactic acid esterification

AbstractBACKGROUNDEthyl lactate produced via esterification between lactic acid and ethanol can be used in plastics, polymers and food industries and renowned for its biodegradability and low toxicity. However, lactic acid self‐catalyzed esterification presents a slow reaction process, and acid catalysts are needed to improve the catalysis. Homogeneous acid catalysts like H2SO4 are corrosive, as well as being difficult to be seperated from the reaction media; therefore, advanced heterogeneous catalysts are more ideal. In this study, two kinds of heteropolyacid–zeolite catalysts, involving loading silicotungstic acid and phosphotungstic acid onto Y zeolite, were synthesized, characterized using X‐ray diffraction, NH3 temperature‐programmed desorption and scanning electron microscopy and analyzed for their catalytic efficiency in the catalytic esterfication.RESULTSResults showed that the Keggin structures of heteropolyacids were retained during the preparation process and strong acid sites of Y zeolite were enriched, which made the main contribution to the esterification of lactic acid and ethanol. Furthermore, the initial‐stage reaction rate of esterification was significantly enhanced. During the first hour of esterification, the conversion of lactic acid increased from 18% to 65%. Exp Dec1 index model was employed to determine the activation energies of 60HSiW‐Y and 60HPW‐Y, which exhibit values of 29.3 and 28.2 kJ mol−1, respectively.CONCLUSIONThis study indicates that Keggin structures of heteropolyacids play a key role in the esterification and heteropolyacid–zeolite catalysts can effectively catalyze the esterification. Meanwhile, the results of the kinetic experiments can be of reference significance for large‐scale industrial processes involving esterification. © 2024 Society of Chemical Industry (SCI).

Quantifying Interface‐Performance Relationships in Electrochemical CO2 Reduction through Mixed‐Dimensional Assembly of Nanocrystal‐on‐Nanowire Superstructures

AbstractFine‐tuning the interfacial sites within heterogeneous catalysts is pivotal for unravelling the intricate structure–property relationship and optimizing their catalytic performance. Herein, a simple and versatile mixed‐dimensional assembly approach is proposed to create nanocrystal‐on‐nanowire superstructures with precisely adjustable numbers of biphasic interfaces. This method leverages an efficient self‐assembly process in which colloidal nanocrystals spontaneously organize onto Ag nanowires, driven by the solvophobic effect. Importantly, varying the ratio of the two components during assembly allows for accurate control over both the quantity and contact perimeter of biphasic interfaces. As a proof‐of‐concept demonstration, a series of Au‐on‐Ag superstructures with varying numbers of Au/Ag interfaces are constructed and employed as electrocatalysts for electrochemical CO2‐to‐CO conversion. Experimental results reveal a logarithmic linear relationship between catalytic activity and the number of Au/Ag interfaces per unit mass of Au‐on‐Ag superstructures. This work presents a straightforward approach for precise interface engineering, paving the way for systematic exploration of interface‐dependent catalytic behaviors in heterogeneous catalysts.

Asymmetric Coupled Binuclear-Site Catalysts for Low-Temperature Selective Acetylene Semi-Hydrogenation.

Heterogeneous metal catalysts with bifunctional active sites are widely used in chemical industries. Although their improvement process is typically based on trial-and-error, it is hindered by the lack of model catalysts. Herein, we report an effective vacancy-pair capturing strategy to fabricate 12 heterogeneous binuclear-site catalysts (HBSCs) comprising combinations of transition metals on titania. During the synthesis of these HBSCs, proton-passivation treatment and step-by-step electrostatic anchorage enabled the suppression of single-atom formation and the successive capture of two target metal cations on the titanium-oxygen vacancy-pair site. Additionally, during acetylene hydrogenation at 20 °C, the HBSCs (e.g., Pt1Pd1-TiO2) consistently generated more than two times the ethylene produced by their single-atom counterparts (e.g., Pd1-TiO2). Furthermore, the Pt1Pd1 binuclear sites in Pt1Pd1-TiO2 were demonstrated to catalyze C2H2 hydrogenation via a bifunctional active-site mechanism: initially C2H2 chemisorb on the Pt1 site, then H2 dissociates and migrates from Pd1 to Pt1, and finally hydrogenation occurs at the Pt1-Pd1 interface.

Regulating Peripheral Nitrogen Dopants in Single-Atom Catalysts to Enhance Propane Dehydrogenation.

For single-atom catalysts (SACs), the dopants situated near the metal site have demonstrated a significant impact on the catalytic properties. However, the effect of dopants situated further away from the metal centers and their working mechanisms remain to be elucidated. Herein, we conduct density functional theory-driven studies on regulating the peripheral nitrogen dopants in graphene-based SACs, with a particular focus on Ir1 SAC, for propane dehydrogenation (PDH). It is found that increasing the distance between the N dopant and the Ir1 site results in a different energy change for the reaction process compared to the dense doping model with only first and second-shell N species. The proposed stochastic doping models demonstrate statistically that increasing the N dopant in farther shells not only enhances the activity of Ir1 but also maintains a high selectivity for propene, which is verified by experimental tests. The modulation of the d-band center of Ir1 by stochastic N dopants effectively modifies the binding strength of reaction intermediates, thereby enabling the optimization of the potential energy surface of PDH. These results deepen the understanding of dopant states around metal sites and provide an important implication for the doping engineering in heterogeneous catalysis.

Fundamentals and Challenges of Ligand Modification in Heterogeneous Electrocatalysis.

The development of efficient catalytic materials in the energy field could promote the structural transformation from traditional fossil fuels to sustainable energy. In heterogeneous catalytic reactions, ligand modification is an effective way to regulate both electronic and steric structures of catalytic sites, thus paving a prospective avenue to design the interfacial structures of heterogeneous catalysts for energy conversion. Although great achievements have been obtained for the study and applications of heterogeneous ligand-modified catalysts, the systematical refinements of ligand modification strategies are still lacking. Here, we reviewed the ligand modification strategy from both the mechanistic and applicable scenarios by focusing on heterogeneous electrocatalysis. We elucidated the ligand-modified catalysts in detail from the perspectives of basic concepts, preparation, regulation of physicochemical properties of catalytic sites, and applications in different electrocatalysis. Notably, we bridged the electrocatalytic performance with the electronic/steric effects induced by ligand modification to gain intrinsic structure-performance relations. We also discussed the challenges and future perspectives of ligand modification strategies in heterogeneous catalysis.

Bio-templating approach and DFT study of ZrMo@KIT-6 catalyst for the conversion of deep fried oil into sustainable biodiesel production

In this study, highly porous ZrMo@KIT-6 heterogeneous catalyst was developed using Aloevera gel along with Pluronic as a mixed template. The catalytic activity was executed in biodiesel production from low valued deep fried oil to develop a sustainable energy approach. The physiochemical properties of the developed catalyst were assessed in depth using different analytical techniques including, TGA, XRD, BET, TPD-NH3, FESEM- EDX and XRD analyses. It was noted that the catalyst synthesized with Aloevera gel and Pluronic mixed template possessed improved texture, morphological properties and evenly distributed active centers with total acidity of 0.95 mmol/g and surface area of 741.46 m2/g. These experimental results were further endorsed by DFT analysis. Moreover, the designed catalystexhibited paramounted catalytic efficacy in transesterification reaction of deep fried oil into biodiesel, providing a phenomenal 97.7 % biodiesel yield under optimal reaction conditions. Apart from this, the designed catalyst sustained catalytic activity up to five times with biodiesel yield 87 %. Thus, the designed catalyst presents a novel fuel strategy which will bring both financial and environmental sustainability in the future.

CH4 Carbonylation to Acetic Acid Using H2O as an Oxidant on a Rh-Functionalized UiO-67 Combined with Oriented External Electric Fields: Selectivity and Mechanistic Insights from DFT Calculations.

Acetic acid (CH3COOH), as an industrially important petrochemical product, is predominantly produced via multistep energy-intensive processes. The development of a rhodium single-site heterogeneous catalyst has received considerable attention due to its potential to transform CH4 into CH3COOH in a single step. Herein, the reaction mechanism for the generation of CH3COOH from CH4, CO, and H2O catalyzed by Rh-functionalized metal-organic framework (MOF) UiO-67 and the selectivity of products CH3COOH, formic acid (HCOOH), methanol (CH3OH), and acetaldehyde (CH3CHO) under the oriented external electric fields (OEEFs) were systematically explored by density functional theory (DFT) calculations. The results reveal that the insertion of CO into Rh-CH3 is the rate-determining step with a free energy barrier of 21.0 kcal/mol in CH4 carbonylation to CH3COOH. Upon applying an OEEF of Fx = +0.0050 au along the C-C bond, the rate-determining step shifts toward H2O decomposition with the barrier of 19.6 kcal/mol, significantly improving the selectivity for CH3COOH production, compared to the major competitive HCOOH route. The Brønsted-Evans-Polanyi (BEP) relationships between key transition states, field strength, and NPA charge transfer were established. This study may guide the rational design of atomically dispersed MOF catalysts for the selective coconversion of CH4 and CO to CH3COOH using H2O as the oxidant under the OEEF.

Nature-inspired N, O Co-Coordinated Manganese Single-Atom Catalyst for Efficient Hydrogen Peroxide Electrosynthesis.

The two-electron oxygen reduction reaction (2e- ORR) is a pivotal pathway for the distributed production of hydrogen peroxide (H2O2). In nature, enzymes containing manganese (Mn) centers can convert reactive oxygen species into H2O2. However, Mn-based heterogeneous catalysts for 2e- ORR are scarcely reported. Herein, we developed a nature-inspired single-atom electrocatalyst comprising N, O co-coordinated Mn sites, utilizing carbon dots as the modulation platform (Mn CD/C). As-synthesized Mn CD/C exhibited exceptional 2e- ORR activity with an onset potential of 0.786 V and a maximum H2O2 selectivity of 95.8%. Impressively, Mn CD/C continuously produced 0.1 M H2O2 solution at 200 mA/cm2 for 50 h in the flow cell, with negligible loss in activity and H2O2 faradaic efficiency, demonstrating practical application potential. The enhanced activity was attributed to the incorporation of Mn atomic sites into the carbon dots. Theoretical calculations revealed that the N, O co-coordinated structure, combined with abundant oxygen-containing functional groups on the carbon dots, optimized the binding strength of intermediate *OOH at the Mn sites to the apex of the catalytic activity volcano. This work illustrates that carbon dots can serve as a versatile platform for modulating the microenvironment of single-atom catalysts and for the rational design of nature-inspired catalysts.

Heterogeneous Catalytic Materials for Carbon dioxide Transformation: Efficient Carboxylation Cyclization to Cyclic Carbonates and Oxazolidinones

The exacerbation of environmental issues is increasingly attributed to the anthropogenic emissions of carbon dioxide (CO2) . CO2 is a cost‐effective and readily available C1 source. The conversion of CO2 into value‐added organic chemicals, such as cyclic carbonate and 2‐oxazolidinone, through carboxylation cyclization reactions shows promise in reducing carbon emissions and combating climate change. The use of catalysts can facilitate this process, with heterogeneous catalysts emerging as favorable due to their advantages of easy recovery and structural stability. This paper provides a comprehensive review of heterogeneous catalysts that have been utilized for the carboxylation cyclization of CO2 to afford cyclic carbonates and oxazolidinones in recent years. The catalysts include metal organic frameworks, covalent organic frameworks, super‐crosslinked polymers, conjugated microporous polymers, porous ionic organic polymers, and composite materials. We give a detailed synthesis route for each type of catalysts. Furthermore, the characteristics of the catalysts, such as BET specific surface area, CO2 adsorption capacity, and catalytic performance, is summarized and analyzed to offer insights for improving heterogeneous catalysts for CO2 conversion via carboxylation cyclization reactions in future research.

Identification of Deactivation Mechanisms by the Periodic Transient Kinetic Method

AbstractThe understanding of deactivation processes in heterogeneous catalysis is key for the development of new materials and exploration of new operation windows. In this contribution, the periodic transient kinetic method (PTK) is used to identify and separate catalyst deactivation processes for the first time. The PTK method is applied for a standard Ni/Al2O3 catalyst in CO and CO2 methanation for 24 h and compared to steady‐state experiments. For the example reactions, the study exhibits different deactivation behavior for CO and CO2 methanation. The results demonstrate that the PTK method delivers an insight into the deactivation process and furthermore gives evidence for the underlying mechanism.