For supported catalysts, the particle surface or metal-support interface and its vicinity are the main areas providing active sites. In this regard, surface and interface engineering of heterogeneous catalysts is effective and critical for optimizing their catalytic performances. During the formation of active components, the structural uniformity, stability and location of nucleation sites determine the structural and scale uniformity, stability and environmental consistency of active sites, and ultimately determine their catalytic performance. Therefore, the regulation of nucleation, growth and location of active components is the key to precisely regulate the surface and interface structure and properties of supported catalysts. However, traditional preparation methods (such as impregnation method and precipitation method) have limitations in precise regulation of particle size, location and microstructure of catalysts due to the surface heterogeneity of supports and the high surface energy of nanoparticles, which makes it difficult to reliably reveal the structure-activity relationship of the catalyst. Therefore, the development of advanced fabrication methods is of vital significance to realize the nucleation, growth and location regulation of heterogeneous catalysts at atomic level precision. Atomic layer deposition (ALD) is a powerful scientific tool for catalytic research due to its self-limiting, atom-by-atom growth features. However, there is still a lack of rational knowledge of the nucleation and growth mechanism of catalytic particles prepared by ALD, the microscopic mechanism of interface structure modification, and the catalytic reaction mechanism. This is the topic of this lecture, in which we discuss the latest progress made in our group in precisely regulating the microstructure, size and location of ALD-deposited active components by several effective methods including nucleation site engineering, deposition kinetics engineering and template-assisted ALD method, as well as elucidating the nucleation and growth mechanism of ALD-deposited active components by in-situ and operando XAFS characterization based on our designed and built ALD-XAFS device. Through the above works, the nucleation and growth mechanisms of the deposited species and modification species, the microscopic mechanism of interface structure modification, and the influence of the size effect, the interface effect, and the distance effect on the catalytic performance were clarified. The structure-activity relationship was understood at the atomic/molecular level. These works will provide new ideas and scientific basis for the catalyst design and the performance regulation.
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