Abstract This study explores sufficient conditions based on transport parameters to effectively manipulate the growth and shape of lotus pores during solidification. Specifically, spatial variations in mass transfer coefficients and solute transport parameters are considered. Solute transport is the key factor responsible for the evolution of lotus pores. The work investigates the influence of these conditions on the shape development of lotus pores, which find applications in diverse fields such as energy absorption, sound absorption, shock and vibration damping, heat sinks, filters and tissue and bone implants. The unsteady gas pressure within the pores, responsible for bubble entrapment, is influenced by gas, capillary and liquid pressures, as well as Sieverts’ or Henry's laws, and solute transfer at gas–liquid interfaces. Solute transport into the pore is determined by liquid convection as well as convection-affected segregation at the advancing liquid–solid interface. The study utilizes the MATLAB code to solve the resulting first-order time-derivative ordinary differential equations. It shows that the lotus pores are susceptible to entrapment as the mass transfer coefficient at a contact angle of 90° increases, while the solute transport parameters at the initial time and a contact angle of 90° decrease. The lotus pore length increases and decreases, respectively, with increases in the mass transfer coefficients as well as the solute transport parameter at the initial time and a contact angle of 90°. Predicted lotus pore shapes align closely with algebraic results, validated by experimental data from a prior study.
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