Machining is a material removal process that creates surfaces through chip formation using a cutting tool. The morphology of the chips and the mechanisms governing their formation directly affect the quality of machined parts. This experimental study examines chip formation mechanisms in the dry turning of C45 steel under various cutting conditions, utilizing coated carbide inserts. Machining performance was evaluated based on key chip morphology parameters, including shape, length, thickness, and volume. The results show that increasing cutting speed (Vc) produces shorter, thicker chips without significantly altering their predominantly helical shape. A higher feed rate (f) maintains the tangled ribbon form of the chips but leads to longer chip production. Additionally, changes in the depth of cut (ap) create instabilities that result in varied chip morphologies, including long tubular, short helical, and elementary forms. As the depth of cut increases, chips become shorter and thinner. These findings provide valuable insights into the material's deformation and fracture mechanisms, enhancing our understanding of chip formation and its impact on the efficiency of dry turning operations on C45 steel.