Heavy-duty Engine Oil Research Articles

Correlating wear with the lubricant properties of heavy-duty diesel engine oils

Wear volumes were correlated with the lubricant properties of 11 used, heavy duty engine oil samples. The most important oil property in predicting wear volume is Total Acid Number, TAN. Here, the TAN value may be indicating ZDDP in its oxidised form and unable to participate in corrosive-abrasive wear. Low wear also correlates with mean soot particle size/circularity, which further suggests the abrasive aspect of this mechanism. Finally, low wear correlates with high calcium concentration in the fresh oil. This suggests a new wear reduction mechanism in which calcium from the detergent replenishes the iron within the ZDDP antiwear film.

Effect of Zinc Dialkyl Dithiophosphate Replenishment on Tribological Performance of Heavy-Duty Diesel Engine Oil

Soot is the main contamination that affects oil performance and increases the frequency of oil changes in heavy-duty engine oil. Several studies discussed that additive concentration in engine oil can be influenced due to additive depletion over time and additive adsorption on soot particles. To extend oil drain intervals and improve oil performance, filter manufactures explore removing the soot to a certain level and replenishing the consumed additives. Zinc dialkyl dithiophosphate (ZDDP) is one of the most favored antiwear additives that react very rapidly with rubbing surfaces to form tribofilm that reduces wear. In this study, the experimental work aims to investigate the effect of ZDDP replenishment on tribological performance in the existence of soot and after removing soot from heavy-duty used oil. The study reveals that reclaiming the used oil can be achieved by removing the soot to a certain level. The results demonstrate that the reclaimed oil after removing soot is still not as good as the fresh oil. This study proves that additive depletion, additive adsorption on soot, and the decomposition of antiwear additive adversely influence the reclaimed oil performance. However, replenishing the consumed additive by adding a small amount of ZDDP helps to improve the reclaimed oil performance compared to a large amount of ZDDP which is required to re-gain the oil performance in the existence of soot.

Engine oil dialysis of heavy-duty engine oil 5W50

The removal of a heavy duty engine oil sample from equipment and evaluating its test parameters outside of the apparatus is the most commonly adopted exercise to monitoring oil disorder. A mounting or increasing number of another technologies are now also developing that certification some in situ testing of oil condition. The “on-line” assessment of oil within its own operating situation. Currently the capabilities of on-line condition monitoring are partial to certain oil condition parameters. So that whilst can assist with normal testing preparation it should not yet be observed as a total replacement for the same. This investigation explores certain features of using an engine oil 5W50 dialysis system for condition monitoring, filtering and reheating system.

Abstracts

New additives are under development to improve wear and tear properties of engine components, fuel efficiency and to reduce carbon emissions from cars and commercial vehicles by reducing friction. To prolong the lifetime and maintain the efficiency of exhaust car emission reduction devices, the modern engine oils must contain low sulphate dash, phosphorus and sulfur. This thesis describes the impact of adding lubricant additives on the visco-elastic and thermo-physical properties of engine oils. The engine oils used in automotive industry are one of the most widely used consumable entities. There has been an ever increasing demand to improve the performance of engine oil lubricants. For that purpose, performance enhancing additives have been added to engine oil lubricants since past few decades. Subsequently, there is an ever increasing need to show the contribution lubricant additives make towards the automotive industry, the consumer and the impact on the environment. Such additives encompass applications for lubrication of passenger car (diesel and gasoline engine) lubricants, truck, coach and bus diesel engine lubricants, heavy duty engine oil etc. The document demonstrates the contribution made by lubricant additives in these applications to the consumer, industry and the environment, through their ability to optimise desirable lubricant properties while suppressing unwanted ones.

The science and technology of using nano-materials in engine oil as a lubricant additives

New additives are under development to improve wear and tear properties of engine components, fuel efficiency and to reduce carbon emissions from cars and commercial vehicles by reducing friction. To prolong the lifetime and maintain the efficiency of exhaust car emission reduction devices, the modern engine oils must contain low sulphate dash, phosphorus and sulfur. This thesis describes the impact of adding lubricant additives on the visco-elastic and thermo-physical properties of engine oils. The engine oils used in automotive industry are one of the most widely used consumable entities. There has been an ever increasing demand to improve the performance of engine oil lubricants. For that purpose, performance enhancing additives have been added to engine oil lubricants since past few decades. Subsequently, there is an ever increasing need to show the contribution lubricant additives make towards the automotive industry, the consumer and the impact on the environment. Such additives encompass applications for lubrication of passenger car (diesel and gasoline engine) lubricants, truck, coach and bus diesel engine lubricants, heavy duty engine oil etc. The document demonstrates the contribution made by lubricant additives in these applications to the consumer, industry and the environment, through their ability to optimise desirable lubricant properties while suppressing unwanted ones.

The challenges and benefits of using carbon nano-tubes as friction modifier lubricant additives

The engine oils used in automotive industry are one of the most widely used consumable entities. There has been an ever increasing demand to improve the performance of engine oil lubricants. For that purpose, performance enhancing additives have been added to engine oil lubricants since past few decades. Subsequently, there is an ever increasing need to show the contribution lubricant additives make towards the automotive industry, the consumer and the impact on the environment. Such additives encompass applications for lubrication of passenger car (diesel and gasoline engine) lubricants, truck, coach and bus diesel engine lubricants, heavy duty engine oil etc. The document demonstrates the contribution made by lubricant additives in these applications to the consumer, industry and the environment, through their ability to optimise desirable lubricant properties while suppressing unwanted ones. New additives are under development to improve wear and tear properties of engine components, fuel efficiency and to reduce carbon emissions from cars and commercial vehicles by reducing friction. To prolong the lifetime and maintain the efficiency of exhaust car emission reduction devices, the modern engine oils must contain low sulphated ash, phosphorus and sulfur. This thesis describes the impact of adding lubricant additives on the visco-elastic and thermo-physical properties of engine oils. In this paper the benefits and challenges of Carbon Nanotubes as Lubricant additives has been discussed in detail.

English

In this study, physicochemical characteristics of Pakistani fresh and used monograde (SAE-40, SAE-50) and multigrade (SAE-20W/50) engine oils have been studied. The samples were analyzed for specific gravity at 60/60°F, kinematic viscosity at 100 and 40°C, kinematic viscosity index, pour point, flash point, total base number, copper strip corrosion and sulphur contents following the ASTM (American Society of Testing and Material) standard methods. Five samples of automotive lubricating oils of different API (American Petroleum Institute) grades as mentioned above were included in this investigation. Samples were taken from the sumps of five different engines, that is, three spark engines, and two compression ratio diesel engines(one ordinary duty and other heavy duty engine oil) after covering several mileage of service (ranging from 800 to 2800 km). Results show the deterioration of the samples with increased reduction as the vehicle covers more distance with the same oil which needs to be replaced. Specific gravity increases with usage due to engine wear and induction of oxidation products. Viscosity of all samples decreases as the oil ages, which is due to lighter end contaminants. Pour point of monograde oil slightly decreases with usage but no change in pour point was found in more stable multigrade oil. Flash point and Total Base number decreases depending upon the usage of oil. Sulfur contents of used oil were recorded higher because of the presence of wear caused between the moving parts as the oil strength decreases with increased usage which then cannot prevent the friction among the moving parts of the engine. Key words: Physico-chemical, characteristics, used engine oil, Pakistan.

Reducing Wear and Friction by Means of Lubricants Mixtures

In this study, two types of lubricants are mixed together in order to maximize wear reduction. Various compositions of mixtures are compared in terms of viscosity index, coefficient of friction and wear scar diameter. Heavy duty engine oil (HDEO) and automatic transmission fluid (ATF) have been used a lubricant condition. The standard procedures used in this study are ASTM D2270 for viscosity test method and ASTM D4172 for four balls tribology test method. Mixture of HDEO and ATF produces better friction resistance as compared to the original HDEO. The benefit of ATF can be used for engine lubrication.