Effect Of Heating Rate Research Articles

Heating rate effect on the sorptive properties of biochars from NaOH-modified sugarcane bagasse residues

Heating rate effect on the sorptive properties of biochars from NaOH-modified sugarcane bagasse residues

The Effect of Heating Rate on the Microstructure Evolution and Hardness of Heterogeneous Manganese Steel

The use of a rapid heating method to achieve heterogeneity of Mn in medium-manganese steel and improve its comprehensive performance has been widely studied and these techniques have been widely applied. However, the heating rate (from α to γ) has not received sufficient attention with respect to its microstructure-evolution mechanism. In this study, the effect of heating rate on the microstructure evolution and hardness of heterogeneous medium-manganese steel was investigated by using X-ray diffraction (XRD), scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM) and DICTRA simulation. The results showed that the Mn distribution was heterogeneous in the initial microstructure of pearlite due to strong partitioning of Mn between ferrite and cementite. At low heating rates (<10 °C/s), the heterogeneity of Mn distribution was diminished to some extent due to the long-distance diffusion of Mn in high-temperature austenite. Contrastingly, at high heating rates, the initial heterogeneity of the Mn element could be largely preserved due to insufficient diffusion of Mn, which resulted in more ghost pearlite (GP: pearlite-like microstructure with film martensite/RA). Moreover, the high heating rate not only refines the prior austenite grain but also increases the total RA content, which is mainly composed of additional film RA. As the heating rate increases, the hardness gradually increases from 628.1 HV to 663.3 HV, due to grain refinement and increased dislocation density. Dynamic simulations have also demonstrated a strong correlation between this interesting microstructure and the non-equilibrium diffusion of Mn.

Experimental study on infrared detection of debonding in concrete-filled steel tubular structure under acceleratory period of hydration heat action

Concrete-filled steel tubular (CFST) Structures often face challenges with debonding during construction, which can markedly compromise the structural integrity. The hydration of concrete can generate significant heat during construction, making the infrared thermography as a potential method for the defect detection. However, effects of concrete hydration behavior, debonding size, and environmental factors on the infrared thermal imaging of CFST debonding remains unclear. This study conducted experiments using four different hydration heating rates and three debonding sizes to simulate debonding detection using infrared imaging during the hydration phase of CFST. The feasibility of the simulation approach was validated through pair-to-pair comparison, and multiple linear regression analysis was employed to evaluate the impact of these factors. The findings highlight that absolute temperature difference has the most significant impact on detection effectiveness regardless of interaction effects. In regression models without interaction, heating rate demonstrated the least impact, Whereas the model considering the interaction showed that the interaction effect of heating rate and debonding size showed a secondary effect. Further examination indicated that interaction effects decrease as heating rate and debonding size decrease.

Effects of heating rate and sintering temperature on the tensile properties of sintered γ-Ti/Al nanoparticle chains

Abstract This paper presents the results of molecular dynamics simulations that were performed to numerically study the laser sintering process and mechanical behavior of γ-Ti/Al bimetallic alloy nanoparticles (NPs). The study systematically investigates the effects of heating rate and sintering temperature on the resultant uniaxial tensile performances of the sintered NPs. A chain model was formed by connecting three pre-equilibrated Ti/Al NPs via necks during solid-state sintering. The solid-state sintered chain samples were heated to 1798 K using four different heating rates (0.04, 0.2, 0.5, and 1.0 K/ps). After high-temperature relaxation of selected sintering temperature cases (e.g., 398 K, 598 K, etc. with a 200 K interval) for 10 ns, the heat sintered chain samples underwent a solidification process with a cooling rate of 0.08 K/ps and maintained at 298 K for an additional 1 ns. The resulting sintered chain products were then subjected to uniaxial tension at a strain rate of 0.0001/ps. The thermodynamic properties and crystallographic deformation were investigated during the sintering and subsequent tension processes. Analysis of the yield strengths obtained from the tension tests revealed a statistically significant correlation between the tensile strength of the sintered NPs and the pre-established sintering temperatures at each temperature. This observation indicates that higher sintering temperatures strengthen the neck connections within the NP-chains, leading to greater tensile strength. The higher sintering temperatures can reinforce the neck during high-temperature relaxation. It is worth noting that the effect of heating rates on mechanical properties was less pronounced when the sintering temperature was constant.

The Effects of Super-Fast Heating Rate and Holding Time on the Microstructure and Properties of DP Fe-0.16C-1.4Mn Sheet Steel.

This study investigates the influence of super-fast heating rate and holding time on the microstructure and mechanical properties of dual-phase (DP) Fe-0.16C-1.4Mn sheet steel. Super-fast heating and cooling rates were achieved via induction heating and gas quenching. The results were also compared with those for a conventional low-speed heat treatment. The microstructures were characterized in detail using X-ray diffraction, scanning electron microscopy, electron backscatter diffraction, and electron probe microanalysis. The results showed that the layered structure of the DP Fe-0.16C-1.4Mn steel after super-fast heating was mainly composed of recrystallized ferrite, martensite clusters, and a small amount of residual austenite. Compared with the conventional method, super-fast heating significantly refined the grains and improved yield and tensile strength, but it slightly reduced the elongation. The fraction of martensite, which depends on the nucleation and growth behavior of austenite, was significantly affected by the heating rate and holding time. The DP structure of Fe-0.16C-1.4Mn steel had an atypical layered heterogeneous structure, with an uneven plastic strain between the two phases occurring during the deformation process, which is something that can improve fracture elongation.

Effect of pyrolysis parameters on the biochar reactivity in the N-absorption reaction of chemical looping ammonia generation

Biochar from slow pyrolysis was applied to Chemical Looping Ammonia Generation (CLAG) to avoid the preparation of ammonia from fossil fuels and relatively expensive H2. The effects of pyrolysis atmosphere, temperature, heating rate, and residence time on the biochar reactivity in the N-adsorption reaction were investigated. The relationship between specific surface area, average pore diameter, micropore percentage, and disorder degree of biochar on reactivity was evaluated by simple and multiple linear regression and Analysis of Variance (ANOVA). The results showed that the biochar prepared in a CO2 atmosphere with a pyrolysis temperature of 700 °C, a heating rate of 10 °C/min, and a resident time of 30 min had the highest conversion rate of 57.79 % in the N-absorption reaction. When the pyrolysis temperature was increased from 600 °C to 700 °C, the biochar conversion in the N-adsorption reaction was significantly increased due to the Boudouard reaction during biomass pyrolysis. The linear regression and ANOVA results show that the micropore percentage and disorder degree of biochar significantly positively affected the reactivity, guiding feedstock selection and optimization of the preparation method of the carbon source used for CLAG.

Deterioration of fire resistance of ultra-high-performance polypropylene-fibre-reinforced concrete (UHPPFRC) under long-term acid rain corrosion action

The application of ultra-high-performance polypropylene-fibre-reinforced concrete (UHPPFRC) has become widespread due to its superior mechanical properties and non-flammable characteristic. Compared to UHPC, the fire resistance of UHPPFRC, which is crucial in ensuring structural integrity and safety during fire incident, has been improved by the addition of PP fibres. In recent years, the escalation of industrial emission has resulted in a more pronounced pollution of acid rain, a major type of sulphate attack on outdoor concrete structures, leading to the aging of UHPPFRC. Given the long service life of civil engineering structures, the fire performance of aging UHPPFRC should be given significant consideration, yet few studies have taken it into account. This study, for the first time, analyses the deterioration of fire resistance of acid-rain-induced aging UHPPFRCs and compares their probability of failure under fire condition across different corrosion durations, providing guidance for the maintenance of UHPPFRC in acid-rain-prone areas. A novel coupled chemo-thermal-mechanical model is developed, which is employed to investigate the sulphate penetration process and internal stress development within UHPPFRC during the corrosion stage, and to predict temperature and internal stress distribution during the subsequent heating stage. The effects of sulphate concentration, heating rate and fibre dosage on the probability of failure of aging UHPPFRC are then studied. The results obtained from the numerical investigation indicate that the aging effect can significantly compromise the fire resistance of UHPPFRC and augment the probability of failure at elevated temperature. Also, the probability of failure of aging UHPPFRC is more sensitive to changes in sulphate concentration than changes in heating rate.

Catalytic oxidation of 5-hydroxymethylfurfural to 2,5-furandicarboxylic acid using Co-N/C catalysts with stepwise base addition approach

The production of 2,5-furandicarboxylic acid (FDCA) through green reaction routes is of crucial scientific value for the production of sustainable polymers. This study explores the active centers in cobalt-nitrogen-doped carbon (Co-N/C) for FDCA production. It was established that Co-Nx synergistically along with the nitrogen-doped carbon acted as centers for 5-hydroxymethylfurfural (HMF) oxidation. This study demonstrates a sustainable method for FDCA production from HMF without using precious metals, organic solvents, and harsh basic environments. Co-N/C catalyst displayed a high FDCA yield of ∼90% in an aqueous medium under mildly basic conditions in 34 h with 100% HMF conversion. An innovative strategy of stepwise base addition has been proposed to effectively accelerate the generation reaction of FDCA. The detrimental effects of high heating rate and calcination temperature on the active centers were also thoroughly investigated. Through DFT simulations it was established that Co-Nx aided in the activation of oxygen for HMF oxidation.

The effect of heating rate on microstructure and electrochemical performance of nickel-rich layered oxides cathode materials

Nickel-rich layered oxides have attracted significant attention as promising cathode materials for lithium-ion batteries due to their high specific capacity, rate capability, and relatively low cost. However, the material still faces challenges such as harsh synthesis conditions, easy cation mixing and large residual alkali on the surface, severely limiting its practical applications. To overcome these drawbacks, this study successfully synthesized a series of LiNi0.8Co0.1Mn0.1O2 (NCM) cathode materials with different heating rates. The results indicate that appropriately reducing the heating rate can improve the cycling performance of the material and reduce cation mixing and surface residual alkalinity. Specifically, among the four samples, the LiNi0.8Co0.1Mn0.1O2 sample (NCM-2 °C min-1) exhibites a lower Li⁺/Ni²⁺ mixed arrangement and fewer surface residual alkalis, demonstrating good cycling performance and rate capability. The NCM-2 °C min-1 sample provides an excellent initial discharge capacity of 210.4 mAh g⁻¹ under 0.1 C conditions, and it achieves the highest capacity retention rate (85.9%) after 100 cycles at 1 C, while the capacity retention rates for NCM-1 °C min-1, NCM-3 °C min-1, and NCM-4 °C min-1 are 75.4%, 75.2%, and 71.2%, respectively. NCM-2 °C min-1 sample also showed excellent rate performance, especially at high rates. The discharge capacity remains at 151.6 mAh g-1 at 10 C, which is much higher than that of other samples (149.3 mAh g-1 for NCM-1 °C min-1, 123.5 mAh g-1 for NCM-3 °C min-1, and 120.6 mAh g-1 for NCM-4 °C min-1). The research of synthesis technology has important guiding significance for the synthesis of high-stability high-nickel layered oxide materials.

Evaluating the sintering behaviors of ceramic oxide powders processed via binder jet additive manufacturing

AbstractBinder jet additive manufacturing is well suited for fabricating large (order of cm) and geometrically complex ceramic preforms. However, the main challenge in producing ceramic oxide parts via binder jetting is the high‐temperature postprocess tasked with eliminating internal porosity to achieve full densities. In this work, we demonstrate the ability to produce oxide ceramic parts with desirable densities by sintering binder jetted preforms. We investigate the sintering behavior of binder jetted preforms composed of three oxide powders with distinct morphologies: ball‐milled alumina, gas‐atomized silica, and sintered‐agglomerated zirconia. We fabricate the preform samples using a commercial binder jetting system and a conventional die‐pressing technique to understand the effect of starting densities. Furthermore, we parametrize the heating profiles to understand the effect of sintering temperature, sintering duration, and heating rate on each powder's densification behavior, microstructure, and phase composition. Results show the relatively low starting densities within the binder jetted preforms caused the onset sintering temperature to be higher than what is documented in conventional sintering studies. As expected, we observed sintered densities increase with respect to sintering temperature and duration. These findings were utilized to downselect sintering parameters capable of achieving high densities (>96%). Herein, this study validates the sintering of binder jetted preforms as a suitable way to manufacture ceramic parts, regardless of powder morphologies, thereby increasing the robustness of the supply chain involved in additive manufacturing of ceramic oxides.

Deep insights on the Co-pyrolysis of tea stem and polyethylene terephthalate (PET): Unveiling synergistic effects and detailed kinetic modeling

This study investigates the co-pyrolysis of tea stem (TS) and polyethylene terephthalate (PET), with an emphasis on their interactions during the pyrolysis process. The effects of heating rate and TS/PET ratio on synergy of TS with PET pyrolysis was examined using thermogravimetric analysis (TGA) and Fourier transform infrared spectroscopy (FT-IR) techniques. The experimental runs were conducted at three mixing ratios (i.e., 3:1, 1:1, and 1:3) of TS to PET and four heating rates (i.e., 10, 15, 20, and 25 °C/min). The results show that the TS/PET ratio is the main factor determining the synergy of the two components. In particular, the mixture of 25 % TS and 75 % PET exhibited the least antagonistic effects, while the mixture of 75 % TS and 25 % PET had strong synergistic positive and negative effects. Moreover, the FT-IR analysis of the co-pyrolysis process suggested the presence of oxygenated compounds, including hydroxyl and carbonyl groups, indicating the potential formation of aromatic hydrocarbons in the co-pyrolysis process. A new kinetic modeling approach including seven independent parallel reactions (IPR), was developed to illustrate the complex decomposition behavior of the TS-PET mixture. The outcome of kinetic modeling using nonlinear multivariate optimization resulted in a quality of fit ranging from 1.38 % to 3.55 %. These results accurately depict the experimental evidence and offer useful understanding of the reaction kinetics and the overall influence of the mixing ratio on the kinetic triplets.

Investigating the oxidation behavior of Mg-Zn alloy: Effects of heating rates, gas flow, protective atmosphere, and alloy composition

Magnesium-zinc alloys offer promising lightweight properties but are prone to oxidation during high-temperature processing and usage. In this study, the oxidation behavior of Mg-Zn alloy was examined according to the inert gas type flow rate, heating rate and alloy amount. Initially, alloys were produced by adding zinc at weight percentages of 0.5%, 1.5%, and 2% using the casting method. The alloys were characterized using X-ray fluorescence (XRF), X-ray Diffraction (XRD), and scanning electron microscope (SEM) analyses, revealing the formation of dendritic Mg-Zn intermetallic within the alloy. The oxidation behavior of these alloys was examined via differential thermal analysis (DTA) and thermogravimetric analysis (TGA), considering factors such as heating rate, gas flow rate, type of protective atmosphere, and amount of alloying element. The results indicated that the onset temperature of oxidation decreased with increasing heating rate. The effect of gas flow rate varied depending on the heating rate and the type of gas. Under a nitrogen atmosphere, conditions with a heating rate of 20°C∙min‒1 and a gas flow rate of 5 cm3∙min‒1 resulted in the least oxidation. In an argon atmosphere, a gas flow rate of 5 cm3∙min‒1 was found to be sufficient to prevent oxidation. However, at a gas flow rate of 1 cm3∙min‒1, a heating rate of 20°C∙min‒1 was more effective in preventing oxidation. The alloying element (zinc) likely reduced oxidation, particularly at the 1.5% addition level, possibly due to the formation of intermetallic compounds.

Finite Element Ductile Fracture Simulation of Charpy and Drop Weight Tear Tests for API X52

This paper presents a systematic procedure for performing finite element (FE) impact ductile fracture simulation of Charpy (CVN) and Drop Weight Tear Tests (DWTT) with validation using test data of API X52. For deformation and fracture models, the Johnson-Cook (J-C) model is used, of which seven parameters are determined by analyzing (1) round bar tensile test data at three different temperatures (two parameters), (2) tensile test and fracture toughness test at room temperature (three parameters) and (3) instrumented Charpy test (load–displacement) data at room temperature (two parameters). FE impact fracture simulation results with the determined parameters show good agreement with instrumented CVN test data at three different temperatures (0 °C, −30 °C and −60 °C) and DWTT data at temperatures of RT and −30 °C. For DWTT simulation, an analysis of the pre-strain due to flattening is included. Additionally, sensitivity analyses for the effect of adiabatic heating and strain rate on simulation results show that, although both phenomena should be considered in simulation, the strain rate effect is more significant than the adiabatic heating effect.

In Situ Measurements of NiAl Precipitation During Aging of Dual Hardening Hybrid Steels

The performance of modern dual hardening steels strongly relies on a well-controlled precipitation processes during manufacturing and heat treatment. Here, the precipitation of intermetallic β-NiAl in recently developed dual hardening steels has been investigated during aging using combined high-energy synchrotron X-ray diffraction and small-angle scattering. The effects of heating rate and aging temperature on the precipitation kinetics and lattice mismatch in two alloys (Hybrid 55 and Hybrid 60) were studied. Precipitation starts already during heating, typically in the temperature range 450 °C to 500 °C. The precipitation process is significantly faster at 570 °C compared to 545 °C for both steel grades, and the number density reaches its maximum already within 1 hours during aging at 545 °C and within 15 minutes during aging at 570 °C. The effect of heating rate is limited, but the precipitation during heating increases in Hybrid 60 when slower heating rate is used. This led to slightly higher volume fractions during subsequent aging, but did not affect the particle size. The lattice mismatch between β-NiAl and the matrix initially develops rapidly with time during aging, presumably due to a developing chemistry of the β phase, until a particle size of around 1.5 nm is reached, whereafter it saturates. After saturation, the lattice mismatch is small, but positive, and independent of temperature during cooling.

Pyrolysis characterization and kinetic analysis of typical coals in western China: effects of coal type, particle size and heating rate

ABSTRACT The three typical coals selected in this study (Shuangyi coal (SY), Hengsheng coal (HS) and Ningxia anthracite (NX)) are widely used in western China, but their pyrolysis characteristics have been less studied. In this study, based on the simultaneous thermal analysis-Fourier transform infrared spectroscopy (STA-FTIR) technique, the effects of different coal types, particle sizes and heating rates on the pyrolysis characteristics of coal powder were investigated. The results showed that the weight loss behaviors of different types of coals with different particle sizes varied, as influenced by the type of coal and heat transfer. When the particle size increased from 170 μm to 380 μm, the weight loss rate decreased by 2.95% and 24.45% for SY and NX coals while increased by 4.81% for HS coals; whereas for the maximum decomposition rate, both SY and HS coals showed an increasing tendency (increased by 2.76% and 9.32%), while NX coals decreased by 21.43%. The R2 of the three coal DTG curves fitted by subcurves was all 0.999, which proved that the nature of coal weight loss was the coupling effect of certain types of chemical reactions or covalent bond breakage. Real-time infrared spectroscopy was combined with covalent bonding to explore the major gas products and their influence by particle size. The activation energies at different temperatures were calculated by the Coats-Redfern method, in which the activation energies of the fast pyrolysis stage of HS coal were 1.68 and 2.75 times higher than those of the other two stages, 1.79 and 3.03 times higher than those of SY coal, and 1.99 and 1.11 times higher than those of NX coal, respectively.

Date kernel biochar: A green approach to methylene blue removal from polluted water in Iraq

ABSTRACT This study investigated the potential use of biochar produced from Iraqi date kernels (Khestawi) as an adsorbent for methylene blue (MB) removal from polluted water. A full factorial design methodology was employed to examine the effects of heating rate, pyrolysis temperature and holding time on the performance of the produced biochar. The results showed that pyrolysis temperature and time had a strong effect on the biochar performance, while the heating rate had a weaker effect. The biochar produced at pyrolysis temperatures of 350°C and 550°C exhibited MB removal percentages (% R) of 48.9% and 30.9%, respectively. Similarly, biochar production through pyrolysis durations of 30 and 90 minutes resulted in MB removal rates of 47.5% and 30.3%, respectively. The adsorption experimental data was well-fitted by the Freundlich isotherm model, with a high value of the Freundlich constant (KF = 1.64), indicating a high adsorption capacity of the biochar. The activation of biochar using bio-oil (organic-1) led to a substantial enhancement in the adsorption capacity, with the activated biochar (ABC-1) exhibiting a higher adsorption capability and a higher value of the Freundlich constant (KF = 7.12). Overall, the results suggest that biochar produced from date kernels has the potential as an effective and sustainable adsorbent for MB removal from polluted water, with the potential for further enhancement through biochar activation.

Synergetic effect of heating rate, temperature, and residence time of modified agro-industrial waste biochars on phosphate adsorption

Synergetic effect of heating rate, temperature, and residence time of modified agro-industrial waste biochars on phosphate adsorption

Effects of heating rate on upper thermal limit: insights from cardiac performance and transcriptomic response in mudflat snail Batillaria attramentaria

Effects of heating rate on upper thermal limit: insights from cardiac performance and transcriptomic response in mudflat snail Batillaria attramentaria

Effects of heating rate and deposition cycle on the structural, optical, and photoelectrocatalytic properties of electrodeposited hematite films

In this research, electrodeposited hematite films were prepared at voltammetry deposition cycles of 60 and calcined at 550 °C in a furnace after ramping the temperature at the rates of 2 °C/min, 10 °C/min, 35 °C/min, and rapid heating of about 100 °C/min. Additional samples were fabricated at deposition cycles of 15, 30, and 80, and also calcined at 550⁰C at a heating rate of 10⁰C/min. The impact of heating rate and deposition cycle number variations on the structural, optical, and photoelectrocatalytic (PEC) properties of the hematite films were assessed. All the films' X-ray diffraction (XRD) measurements showed strong peaks at the lattice planes (104) and (110), verifying hematite's rhombohedral crystal structure. The films prepared at the heating rate of 10⁰C/min boosted the crystallization of the films by 47.2 % relative to the ones prepared at 2⁰C/min. An increase in the deposition cycle number resulted in increasing film thickness and the sample’s crystallization. An indirect bandgap of 1.94–2.1 eV was estimated for the samples, with the least value obtained for the films treated at the heating rate of 10⁰/min and deposition cycles of 60. The same samples also yielded the largest photocurrent density of 26.2 μA/cm2 at 1.23 V vs. reversible hydrogen electrode (RHE), while the photoanodes fabricated at 2 °C/min exhibited the lowest photo-activity. The enhanced photocurrent observed for the films has been associated with high crystallinity, improved photon absorption, reduced flatband potential, and increased charge separation at the film’s surface. This research underscores the importance of optimizing both the heating rate and deposition cycle numbers in the fabrication of electrodeposited photoelectrodes for PEC applications.

Study on the effect of heating rate and temperature on the fracture properties of flawed granite

The effects of heating rate and temperature on fracture characteristics and mechanical properties of flawed granite were studied by using the cracked straight-through Brazilian disc specimen. Four temperature groups were established, and the specimens were heated in a furnace with different heating rates. After thermal treatment, the specimens were conducted to static compression tests, the compression process was recorded by a camera and the deformation on the specimen surface was calculated by the digital image correlation (DIC) technology. A microscope which can magnify nine times was employed to observe the surface of specimen and the transgranular or intergranular fracture. The results show that: at the same temperature, the thermal cracks increase as the heating rate increases. Within the same temperature group, the mode-I fracture toughness of granite shows a gradual decay characteristic as the rate of heating increases. Due to the DIC results, at the same temperature, when the heating rate increases, the maximum principal strain and the crack tip opening displacement (CTOD) of crack tip show an increasing trend at fracture. At 200 ℃, the maximum principal strain in the range of 0.0781% ∼ 0.237 %, the effect of heating rate is distinct. At 200–400 ℃, the input energy and release energy by fracture decrease with the heating rate. In the same temperature group, the specimen heating rate of 20 ℃/min has more distinct ductile characteristics.