Head Pin Research Articles

Characterization o Solid-State Vortices Associated with the Friction-Stir Welding of Copper to Aluminum

Abstract Although friction-stir welding has been developing as a viable industrial joining process over the past decade, only little attention has been given to the elucidation of associated microstructures. We have recently produced welds of copper to 6061 aluminum alloy using the technique illustrated in Fig. 1. In this process, a steel tool rod (0.6 cm diameter) or head-pin (HP) traverses the seam of 0.64 cm thick plates of copper butted against 6061-T6 aluminum at a rate (T in Fig. 1) of 1 mm/s; and rotating at a speed (R in Fig. 1) of 650 rpm (Fig. 1). A rather remarkable welding of these two materials results at temperatures measured to be around 400°C for 6061-T6 aluminum welded to itself. Consequently, the metals are stirred into one another by extreme plastic deformation which universally seems to involve dynamic recrystallization in the actual weld zone. There is no melting.

A TEM study of precipitation and related microstructures in friction-stir-welded 6061 aluminium

Residual microstructures, including dynamic recrystallization and grain growth structures and a wide range of precipitation phenomena associated with a friction-stir-weld in a thin 6061-T6 aluminium plate have been systematically investigated utilizing light metallography and transmission electron microscopy. In this rather remarkable process, a hard steel head pin rotating at 400 r.p.m. was advanced into a solid 6061-aluminium plate at a traverse velocity of approximately 2 mm s−1 to produce a solid-phase weld in its trailing side. Maximum work-piece temperatures did not exceed 425°C and there was no melt evidence. Dynamic recrystallization associated with the solid-state plastic flow therefore seems to provide the process mechanism. Weld zone hardnesses averaged roughly 55 Vickers hardness number (VHN) in contrast to the base plate or work-piece hardness of 110 VHN. Precipitation microstructures ranged from continuous to discontinuous coherent zones (∼2 nm thick) coincident with {1 0 0} planes, semicoherent and non-coherent needles and plates characteristic of Widmanstatten structures coincident with {1 1 0} planes, and a range of homogeneous precipitate particles often intermixed with these microstructures in the effective heat-affected zone (HAZ′) connecting the friction-stir-weld zone with the unaltered work piece microstructures. © 1998 Chapman & Hall

New radiolucent head fixation made of engineering plastics for intraoperative CT scanning.

A newly developed head fixation for intraoperative computerized tomographic (IOCT) scanning is presented. The system is developed based on the head holder of multipurpose head frame and is made of two kinds of advanced engineering material; carbon fiber reinforced plastic for head holder and frames, polyamide-imide polymer for joints, screws, and head pin. Clinical tests including autoclaving and sterilization were performed and revealed all materials had sufficient strength for clinical use. This fixation system enables us to increase the efficacy of IOCT scanning during open-field neurosurgery.

On Lubrication of Cross Head Pin Bearing of 2 Cycle Engine

On Lubrication of Cross Head Pin Bearing of 2 Cycle Engine