Permanent magnet synchronous motor (PMSM) is widely used in electric vehicles due to its high power density. New requirements are constantly proposed with the development of PMSM, one of which is torque ripple. Current harmonic injection is a common method to minimize torque ripple. Designing effective controller to realize current harmonic injection is the key technology. In this paper, the transient voltage-current coupling equation considering magnetic saturation is derived by introducing incremental inductance. After appropriately simplifying, it is shown in form of the harmonic state space (HSS) equation. Considering that PMSM parameters varies with current due to magnetic saturation, robust controller is adopted to ensure stability. In order to eliminate the influence of motor speed change on control stability, the HSS is transformed into a spatial form. Then the speed adaptive robust (SAR) controller is designed. At last, the SAR controller is used in simulation and test bench experiment to verify dynamic response and stability. Compared with traditional PI and PR controller, the SAR controller can ensure good dynamic response, steady-state error and robust stability when speed and PMSM parameters vary. Moreover, SAR controller can well resist the harmonic coupling effect and system lag.
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