Layered double hydroxide (LDH) is an effective self-template to develop efficient iron-based oxygen carriers for chemical looping CO2 reduction. However, how the synthesis condition and metal ratio affect crystallite phase formation and redox reactivity is still unclear. In this work, a series of iron-based oxygen carriers are synthesized from thermal transformation of LDHs with varying metal ratios and calcination temperatures to reveal the crystallite phase formation mechanism and interpret the phase–activity relationship. Spinel MgAlδFe2−δO4 is formed below 800 °C, while MgFeδAl2−δO4 is transformed into MgAlδFe2−δO4 with increasing iron content at 800 °C. During H2–CO2 redox cycles, Fe3+/Fe2+ transition and iron segregation are observed for MgAlδFe2−δO4, but only the former occurs for MgFeδAl2−δO4. For a phase mixture, with a low MgAlδFe2−δO4 amount, Al migrates and substitutes Fe with the reincorporation of segregated iron to generate MgFeδAl2−δO4. MgAlδFe2−δO4 achieves higher oxygen storage capacity and weaker stability than MgFeδAl2−δO4 because the former favors the creation of more oxygen vacancies and induce a larger crystallite size. Due to the crystallite phase effect, Fe0.5Mg2Al0.5 exhibits highest redox rates (6 mol[O]·kgFe–1·min–1 and 10 mol[O]·kgFe–1·min–1 for the release and uptake of oxygen, respectively) and CO space-time yield (0.46 molCO·kgFe–1·s–1). These findings provide a new route to tailor efficient oxygen carriers for chemical looping applications.
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