Green Tea Manufacturing Research Articles

Residue pattern of polycyclic aromatic hydrocarbons during green tea manufacturing and their transfer rates during tea brewing

ABSTRACTResidues of polycyclic aromatic hydrocarbons (PAHs) in green tea and tea infusion were determined using gas chromatography-tandem mass spectrometry to study their dissipation pattern during green tea processing and infusion. Concentration and evaporation of PAHs during tea processing were the key factors affecting PAH residue content in product intermediates and in green tea. PAH residues in tea leaves increased by 2.4–3.1 times during the manufacture of green tea using the electric heating model. After correction to dry weight, PAH residue concentrations decreased by 33.5–48.4% during green tea processing because of PAH evaporation. Moreover, spreading and drying reduced PAH concentrations. The transfer rates of PAH residues from green tea to infusion varied from 4.6% to 7.2%, and PAH leaching was higher in the first infusion than in the second infusion. These results are useful for assessing exposure to PAHs from green tea and in formulating controls for the maximum residue level of PAHs in green tea.

Differential Contribution of Jasmine Floral Volatiles to the Aroma of Scented Green Tea

Tea volatiles’ generation and retention over manufacturing processes are crucial for tea quality. In this study, floral volatile adsorption and retention in green tea scented with Jasminum sambac flowers were examined over the scenting process. Out of 34 enhanced volatiles in the scented tea, β-ionone, β-linalool, indole, and methyl anthranilate were the most potent odorants with 5.1–45.2-fold higher odor activity values than the corresponding controls in the nonscented tea. Scenting efficiencies for the floral volatiles retained in the scented tea (the percentage of volatile abundance over its corresponding amount in jasmine flowers) ranged from 0.22% for α-farnesene to 75.5% for β-myrcene. Moreover, due to additional rounds of heat treatment for scented green tea manufacturing, some volatiles such as carotenoid-derived geraniol and β-ionone and lipid-derived (Z)-jasmone were heat-enhanced and others such as nonanal were heat-desorbed in the scented green tea. Our study revealed that dynamic volatile absorption and desorption collectively determined tea volatile retention and tea aroma. Our findings may have a great potential for practical improvement of tea aroma.

Green tea from purple leaf coloured tea clones in Kenya- their quality characteristics

The Kenyan tea industry wishes to diversify its tea products, and in line with this, anthocyanin – rich teas were developed at the Tea Research Foundation of Kenya. These teas have purple-coloured leaves and the green colour is masked. In total, 12 accessions of the purple leaf coloured teas and 2 standard tea varieties were studied. Clones Hanlu and Yabukita are Chinese and Japanese tea varieties, respectively, known for good green tea, and they were used as reference standards. Little if any research had been done to characterize the quality of these purple leaf coloured teas and this study investigated their total polyphenols (TPP), catechins, caffeine, gallic acid and theanine. These are the major green tea quality parameters. Results showed that the new Kenyan tea clones had higher total polyphenols than had the reference standard tea varieties, which had 17.2% and 19.7% while the lowest among the Kenyan clones was 20.8%. On catechin quality index, K-purple and TRFK 91/1 showed high index values of 15.9 and 13.3, respectively, while clones TRFK 83/1 and 73/5 showed low index values of 0.74 and 1.0, respectively. Hanlu had the highest caffeine level with 2.42% while clones TRFK KS 3, TRFK KS 2 and TRFK 83/1 had relatively high caffeine levels among the purple leaf coloured teas, with 2.33%, 2.22% and 2.21%, respectively. Clone TRFK 73/5 had the lowest caffeine content, with 1.16%. Theanine analysis showed that most purple leaf coloured teas had more theanine than had the reference standard clones, except TRFK 83/1 and K-purple, which were lower than the reference standard clones. The implication of the green tea chemical quality parameters is also discussed. It is concluded that all the studied clones/varieties have above the minimum 14% of total polyphenols. Clones K-purple and TRFK 91/1 showed high green tea quality indices with the latter doubling with high levels of theanine; hence its highly recommended for green tea manufacture.

Determination of catechins and flavonol glycosides in Chinese tea varieties

A standardised profiling method based on high performance liquid chromatography combined with ultraviolet (UV) and mass spectrometric detection (MS) was established to analyse the phenolic compounds of selected tea varieties used for manufacturing of green, black and oolong teas. The composition and content of 24 tea constituents were analysed, including catechins, flavonol and flavones glycosides, phenolic acids and purine alkaloids. Each tea variety had a unique chemical profile. The compositions of catechins were lower in the tea varieties for green tea manufacturing, while the content of myricetin glycosides was the lowest in the tea variety for oolong tea manufacturing. The content of individual phenolic compounds in the selected tea varieties is highly variable. However, the content of total catechins is proposed to be helpful to classify tea according to the future application as non fermented green and fermented oolong or black tea.

Application of Fourier transform near-infrared spectroscopy to optimization of green tea steaming process conditions

In this study, we constructed prediction models by metabolic fingerprinting of fresh green tea leaves using Fourier transform near-infrared (FT-NIR) spectroscopy and partial least squares (PLS) regression analysis to objectively optimize of the steaming process conditions in green tea manufacture. The steaming process is the most important step for manufacturing high quality green tea products. However, the parameter setting of the steamer is currently determined subjectively by the manufacturer. Therefore, a simple and robust system that can be used to objectively set the steaming process parameters is necessary. We focused on FT-NIR spectroscopy because of its simple operation, quick measurement, and low running costs. After removal of noise in the spectral data by principal component analysis (PCA), PLS regression analysis was performed using spectral information as independent variables, and the steaming parameters set by experienced manufacturers as dependent variables. The prediction models were successfully constructed with satisfactory accuracy. Moreover, the results of the demonstrated experiment suggested that the green tea steaming process parameters could be predicted on a larger manufacturing scale. This technique will contribute to improvement of the quality and productivity of green tea because it can objectively optimize the complicated green tea steaming process and will be suitable for practical use in green tea manufacture.

Changes in content of organic acids and tea polyphenols during kombucha tea fermentation

Kombucha tea is a fermented tea beverage produced by fermenting sugared black tea with tea fungus (kombucha). Tea polyphenols which includes (-)-epicatechin (EC), (-)-epicatechin gallate (ECG), (-)-epigallocatechin (EGC), (-)-epigallocatechin gallate (EGCG) and theaflavin (TF) have been reported to possess various biological activities. The present study focused on changes in content of organic acid and tea polyphenols in kombucha tea prepared from green tea (GTK), black tea (BTK) and tea manufacture waste (TWK) during fermentation. Concentration of acetic acid has reached maximum up to 9.5 g/l in GTK on 15th day and glucuronic acid concentration was reached maximum upto 2.3 g/l in BTK on 12th day of fermentation. Very less concentration of lactic acid was observed during the fermentation period and citric acid was detected only on 3rd day of fermentation in GTK and BTK but not in TWK. When compared to BTK and TWK very less degradation of EGCG (18%) and ECG (23%) was observed in GTK. TF and thearubigen (TR) were relatively stable when compared to epicatechin isomers. The biodegradation of tea catechins, TF and TR during kombucha fermentation might be due to some unknown enzymes excreted by yeasts and bacteria in kombucha culture.

How manufacturing processes affect the level of pesticide residues in tea

AbstractTea (both green and black) is consumed throughout the world, both for pleasure and therapeutic purposes. Most people will be unaware of their involuntary exposure to residues of pesticides lingering in processed tea and so possibly transferring into infusions of tea. The purpose of this work was to study the effect of green tea and orthodox black tea manufacturing processes on the fate of pesticides sprayed onto tea bushes (Camellia sinensis). The fates of residues of dimethoate, quinalphos, dicofol and deltamethrin in these two different types of tea manufacturing processes were compared. For black tea, the manufacturing process involves leaf harvesting, withering, rolling, fermentation and drying; and for green tea, leaf harvesting, microwave heating, rolling and drying. The two processes resulted in the same concentration factor of plant material into the dried commodity, while the decreases in residue levels were different for different pesticides. Initial microwave heating and dehydration in the green tea manufacturing process resulted in greater loss of pesticide residues than did withering and dehydration in black tea; no significant reduction in residue level resulted from the rolling and fermentation steps in black tea. Residue levels in both green and black teas were reduced during final drying. Copyright © 2004 Society of Chemical Industry

The fate of dioxins during green tea manufacture

Dioxin concentrations and homologue profiles were examined in plucked new shoots, crude tea and its hot water extracts, soils and atmosphere in tea orchards. The rate of dry provisions in crude tea has increased 4 times as that of the plucked new shoots. However, dioxin concentrations except O8CDD in crude tea have increased only 2 to 3 times as those of the plucked new shoots. O8CDD concentration increased remarkably during processing. Little dioxins were detected in hot water extracts of crude tea leaves.

Isolation and identification of a new amadori compound from green tea

AbstractA new Amadori compound was isolated from green tea, and identified as 1‐deoxy‐l‐L‐theanino‐D‐fructopyranose on the bases of spectral data, chemical degradation and synthesis. The content of the compound increased during the firing treatment in green tea manufacturing, reached a maximum on treatment at 130°C for 30 min, and then decreased. Correlation was found between the content of the compound and evaluation score of flavour of green tea with r = 0.558. This was significant at 10%.

Studies on the Uniform Operation of Rough Rolling Process of Green Tea Manufacture

The condition of exhaust air from a working rough rolling machine was investigated with an electric resistance thermometer and an electric vapor pressure gauge and with the object of discharging the leaves at a definite level of water loss, some experiments regarding to a uniform operation of the machine were performed.On an equal feeding of tea leaves and supplying of heat to the machine, the vapor pressure in the machine reached the-maximum after 8-12min. from the start, then fell gradually, and finally at the finish of working nearly dry air was exhausted.With the aid of vapor pressure-water loss diagram drawn by these meters, uniform discharging of tea leaves could be gained.