Graphite Matrix Research Articles

Design and synthesis of FeS2/graphite sandwich structure with enhanced lithium-storage performance for lithium-ion and solid-state lithium batteries

As a conversion-type cathode material, FeS2 emerges as a promising candidate for the next generation of energy storage solutions, attributed to its cost-effectiveness, environment-friendliness and high theoretical capacity. However, several challenges hinder its practical application, including sluggish kinetics, insulating reaction products and significant volume fluctuation during cycling, which collectively compromise its rate capability and cycle stability. Herein, a well-designed sandwich structure of FeS2 embedded between graphite layers (FeS2/C) is obtained using a chloride intercalation and sulfidation strategy. The layered graphite-FeS2-graphite configuration boosts the active sites and adsorption capacity of Li+, thereby guaranteeing a high reversible capacity. Furthermore, the graphitic carbon matrix serves a dual purpose: it enhances electronic conductivity and restrain the volume fluctuation of FeS2 during long cycling. This combination ensures robust electrochemical kinetics, structural integrity and long life. Consequently, the FeS2/C composites exhibit exceptional lithium storage performance, achieving capacities of 506.2 mAh g−1 at 0.5 A/g and 277.2 mAh g−1 at 5.0 A/g. Additionally, the FeS2/C composites show promising potential as cathodes for all solid-state lithium batteries, showcasing high specific capacities of 658.0 mAh g−1 at 0.1 A/g for the second cycle and maintaining a cycle performance of 288.5 mAh g−1 after 800 cycles at 0.5 A/g. These values surpass the second discharge specific capacity of 96.1 mAh g−1 and cycle capacity of 25.3 mAh g−1 observed for Fe2O3/C composites. The discharge mechanism of FeS2/C composites was further characterized through in-situ transmission electron microscope test. This work provides valuable insights for designing and synthesizing FeS2, highlighting its potential for lithium ion storage and all solid-state lithium batteries.

Pressure-temperature-time paths from metapelites reveal neoproterozoic continental crust underthrusting related to the West Gondwana amalgamation

In this contribution, we employed a petrochronological approach to investigate the tectonometamorphic evolution of Al-rich garnet-staurolite and garnet-staurolite-kyanite (biotite- and plagioclase-free) metapelites of the southernmost portion of the Neoproterozoic Brasília orogen. We have reconstructed the first prograde to peak pressure-temperature-time (P-T-t) paths reported for metamorphic units of the area, by combining petrographic analyses, quantitative compositional mapping of major elements, phase equilibrium modeling, and EPMA Th–U–Pb monazite chemical dating. The metamorphic reactions involved in the prograde metamorphic evolution are discussed, including the effects of garnet fractionation, exhaustion of reactants, and re-equilibration reactions on the major-element composition of garnet porphyroblasts, and their influence on P-T condition estimates. Raman spectroscopy on carbonaceous material (RSCM) thermometry provided insights into the synkinematic retrograde path. A steep prograde path marked by two stages is recorded by the garnet porphyroblasts of garnet-staurolite-muscovite (±kyanite) schists: (i) 555–585 °C and 0.60–0.90 GPa; (ii) 590–635 °C and 1.0–1.4 GPa. Monazite crystals record the prograde to peak path from ca. 630–625 Ma to ca. 605–595 Ma. Matrix graphite crystals suggest post-peak cooling to 400–500 °C concurrent with the late stages of development of the main foliation. The reconstructed P-T-t paths indicate an intermediate dT/dP metamorphism, and a burial rate of ~0.55 km/Ma, with garnet compositional zoning suggesting that the high-pressure P-T-t path resulted from a single metamorphic event. The corresponding geothermal gradients, and in-situ ages, combined with regional evidence, suggest that peak metamorphic conditions were attained during collisional underthrusting of the continental crust related to the West Gondwana amalgamation.

Design and preparation of composite bipolar plates with synergistic conductive networks of graphite and metal foam

Graphite composite bipolar plate (BP) have limited conductivity, which makes them less than ideal for extensive application in proton exchange membrane fuel cell (PEMFC). In traditional graphite composite BP, the construction process of the conductive network is entirely random. To enhance conductivity, it is typically necessary to increase the content of conductive fillers or incorporate high aspect ratio carbon nanomaterials to optimize the density of the conductive network. In this work, we manufactured a highly conductive composite bipolar plate with synergistic conductive networks of graphite and metal foam (MF). With a synergistic conductive network, the ASR of CuG80-20ppi decreased to 7.7 mΩ cm2. Additionally, thermal conductivity increased to 24.76 W/(m·K), and in-plane conductivity reached 294.1 S/cm at 80 wt% mass fractions of conductive filler, using 20 ppi copper foam as the metallic conductive network. CuG80-20ppi exhibited a flexural strength of 52.2 MPa. G80 and CuG80-20ppi have the 80 wt% conductive filler and are molded into BP with parallel flow fields. CuG80-20ppi enhances the current density of PEMFC by 0.132 W/cm2 and reduces the ohmic impedance by 5.25%. Therefore, the findings of this study offer valuable insights for the enhancement of composite BP conductivity, while simultaneously ensuring the stability and continuity of the synergistic conductive network. A novel approach is presented to enhance the electrical conductivity of graphite composite bipolar plate (BP) for proton exchange membrane fuel cells (PEMFCs). By embedding metal foam as a supplementary conductive network within the graphite matrix, a synergistic conductive architecture is achieved. This innovation significantly reduces the area specific resistance (ASR) to 7.7 mΩ cm2 and boosts thermal conductivity to 24.76 W/(m·K). The resulting CuG80-20ppi BP, with 80 wt% conductive filler, exhibits improved mechanical strength and conductivity, contributing to a 0.132 W/cm2 increase in PEMFC current density and a 5.25% reduction in ohmic impedance. This work highlights the potential of metal foam integration to enhance BP conductivity and PEMFC performance.

Distillery-Waste-Derived C-SiO2 Catalyst Support Reinforces Phenol Adsorption and Selective Hydrogenation.

Selective hydrogenation of lignin-derived phenolic compounds is an essential process for developing the sustainable chemical industry and reducing dependence on nonrenewable resources. Herein, a composite C-SiO2 material (DGC) was prepared via the stepwise pyrolysis and steam activation of the distiller's grains, a fermentation solid waste from the Baijiu industry. After Ru loading, Ru/DGC was used for the catalytic hydrogenation of phenol to cyclohexanol. Steam activation remarkably increased the hydrophilicity and specific surface area of DGC and introduced oxygen-containing functional groups on the surface of DGC, promoting the adsorption of Ru3+. Furthermore, the steam activation of DGC promoted the graphitization of the carbon matrix and formed Si-H/Si-OH bonds on the SiO2 surface. The benzene ring of phenol interacted with the carbon matrix via π-π stacking, and the hydroxyl group of phenol interacted with SiO2 via hydrogen bonding. The synergistic interactions of phenol at the C-SiO2 interface enhanced phenol adsorption to promote the hydrogenation. Consequently, 100% of phenol was hydrogenated to cyclohexanol at 60 °C within 30 min. Furthermore, the optimized catalyst exhibited high activity for phenol hydrogenation even after four reuse cycles. The outstanding stability of the catalyst and its requirement for mild reaction conditions favor its large-scale industrial applications.

Synthesis and properties of graphene-like porous carbon from modified cellulose

The work is devoted to the synthesis of graphene-like magnetic nanocomposites by direct pyrolysis of hemp microcrystalline cellulose modified with citric acid containing nickel or cobalt salts. Their chemical structure and morphology were characterized by X-ray diffraction (XRD), electron microscopy (SEM), Raman spectroscopy, low-temperature N2 adsorption-desorption, and Fourier transform infrared spectroscopy (FT-IR). Thermogravimetry has established a possible mechanism of pyrolysis of a modified cellulose matrix containing Ni and Co metals. X-ray diffraction analysis and Raman spectroscopy have shown that an increase in the number of carboxyl groups accelerates the process of graphitization of the cellulose matrix with transition metals (Ni and Co), as well as increases the degree of structural order and the level of graphitization. The conducted studies have shown that nanoparticles of metals of the zero-valence state are enclosed in graphene-like shells having a mainly mesoporous structure.

Effect of non-static pre-oxidation treatment on the cyclic ablation behavior of SiC-ZrC/SiC multilayer coated graphite

SiC-ZrC based ceramics have caught much attention as coatings for graphite materials. However, the coefficient of thermal expansion (CTE) mismatch between coatings and matrix severely limits their application in harsh environments. Herein, we proposed a non-static pre-oxidation treatment under an air pressure of 0.05 MPa to increase the surface roughness of graphite matrix to 18.054 μm and then prepared the SiC-ZrC/SiC multilayer coating on the pre-oxidized graphite. The results demonstrate that a firm interlocking structure was formed between SiC-ZrC/SiC multilayer coating and graphite matrix, which effectively improved the bonding strength and enhanced the cyclic ablation resistance of coatings. The bonding strength of SiC-ZrC/SiC multilayer coated on graphite pre-oxidized under negative pressure was 5.70±0.42 MPa, which was 54.89% higher than that on graphite pre-oxidized under atmospheric pressure (3.68±0.08 MPa). After the plasma ablation for 360 s (60 s × 6), the linear and mass ablation rates of SiC-ZrC/SiC multilayer coated graphite which was pre-oxidized under negative pressure were -0.083 μm/s and 0.101 mg/s, respectively.

Pore structure evolution of A3-3 matrix graphite during heat treatment

Pore structure evolution of A3-3 matrix graphite during heat treatment

Optimized manufacturing process of encapsulating phase change materials in granular form using coating materials and methods

ABSTRACT This paper focuses on the development of leak-proof phase change materials (PCM) granules, industrially. Stearic acid (SA) is chosen as the PCM material. The paper first describes the method of impregnating SA into a porous graphite matrix resulting in a composite powder. Various combinations of polymeric coating materials are chosen and their reactivity with the SA is studied. Further, the best polymeric coating was then applied to the composite powder. Three methods are discussed - matrix encapsulation, pan coating, and fluidized bed coating. The granules obtained by all three methods, after coating are then characterized. The thermal properties are compared by measuring phase change temperature, latent heat, and leakage. The melting point of the granules was found to be in the range of 63-65 ℃ indicating that PCM has not undergone any chemical degradation during the processing. Surface morphology was studied to understand the uniformity of the coating.

Simplified Treatment of Coating Layers in TRISO Fuel in Statistical Geometry Method in Monte Carlo Calculation

An improved sampling method for flight distance is proposed for Monte Carlo analysis of TRISO fuel particles using the statistical geometry (STG) method. The statistically uniform distribution of fuel particles, which is usually assumed as a default sampling method of flight distance of a neutron between fuel particles, shows considerable bias on k-infinity when coating layers of a TRISO fuel particle are homogenized with a graphite matrix. The proposed new sampling method almost resolves the difference between the no-coating-layer model (coating layers are homogenized with a graphite matrix) and the explicit-coating-layer model (explicitly considers coating layers, reference). By adopting the present method, the no-coating-layer model can be used without significant loss of accuracy in the STG method of a Monte Carlo analysis. The computation time with a continuous energy Monte Carlo code for a typical fuel compact cell of a high-temperature gas-cooled reactor is reduced to one-seventh of the explicit-coating-layer model when the no-coating-layer model is used.

Electromagnetic Interference (EMI) Shielding and Thermal Management of Sandwich-Structured Carbon Fiber-Reinforced Composite (CFRC) for Electric Vehicle Battery Casings.

In response to the growing demand for lightweight yet robust materials in electric vehicle (EV) battery casings, this study introduces an advanced carbon fiber-reinforced composite (CFRC). This novel material is engineered to address critical aspects of EV battery casing requirements, including mechanical strength, electromagnetic interference (EMI) shielding, and thermal management. The research strategically combines carbon composite components with copper-plated polyester non-woven fabric (CFRC/Cu) and melamine foam board (CFRC/Me) into a sandwich-structure composite plus a series of composites with graphite particle-integrated matrix resin (CFRC+Gr). Dynamic mechanical analysis (DMA) revealed that the inclusion of copper-plated fabric significantly enhanced the stiffness, and the specific tensile strength of the new composites reached 346.8 MPa/(g/cm3), which was higher than that of other metal materials used for EV battery casings. The new developed composites had excellent EMI shielding properties, with the highest shielding effectives of 88.27 dB from 30 MHz to 3 GHz. Furthermore, after integrating the graphite particles, the peak temperature of all composites via Joule heating was increased. The CFRC+Gr/Me reached 68.3 °C under a 5 V DC power supply after 180 s. This research presents a comprehensive and innovative approach that adeptly balances mechanical, electromagnetic, and thermal requirements for EV battery casings.

Sulfur-doped carbon dots and g-C3N4 composite with thermally activated delayed fluorescence for white-light illumination and anticounterfeiting

Long-lived afterglow materials have attracted considerable interest in the fields of information security and illumination. Herein, a novel carbon dot (CD)-based thermally activated delayed fluorescence (TADF) material was synthesized by embedding sulfur-doped CDs (SCDs) into a graphitic carbon nitride matrix. The formation of covalent bonds between the matrix and SCDs enhances the stabilization of the triplet state in the composite, effectively suppressing nonradiative transitions. This stabilization, coupled with the effects of sulfur doping and covalent bonding, reduces the singlet–triplet splitting energy in the composite, thereby facilitating reverse intersystem crossing and resulting in TADF emission. This composite material has been successfully employed in the development of three types of CD-based white light–emitting diodes (WLEDs) excited by blue light. These WLEDs exhibit color temperatures of 7641, 5590, and 3215 K, with CIE coordinates of (0.30, 0.29), (0.33, 0.30), and (0.42, 0.40), respectively. The corresponding values of the color rendering index are recorded as 81.86, 90.13, and 75.07. In addition, this research provides a brief demonstration of the potential of the composite in information encryption and visible-light encryption applications. Furthermore, this study contributes to the advancement of CD utilization in the WLED field, promoting the development of next-generation CD-based WLEDs with exceptional properties.

Enhanced corrosion resistance of LaBC film for bipolar plate coatings in proton exchange membrane fuel cells

LaB6 have been using as hot electron emission materials to serve as hollow cathode ions source, which can help to enhance forming densen films. Besides, La can easy oxide to form La2O3 which can hinder penetration of water to improve the anti-corrosion properties. Thus, we embed LaB6 in carbon which can be employed as sputtering target, expecting to hot the plasma to get more sp2 carbon involved in growth a-C films. As a result, the LaBC film show higher ID/IG values, which improves the graphitization of the carbon matrix, thus partially solving the contradiction between electrical conductivity and corrosion resistance of the LaBC film. The corrosion current density of the LaBC film coated SS316L reduced by one and two orders of magnitude compared to the a-C film coated and uncoated SS316L, respectively, which can be attributed to the formation of boron oxide and lanthanum oxide on the surface of the film. Boron oxide is a waxy substance, and under the dual obstruction of boron oxide and lanthanide oxide, the corrosive solution is difficult to penetrate into the surface and reach the substrate, which greatly delays the oxidation and corrosion of the substrate. Therefore, the LaBC film are expected to be effective bipolar plate coatings for proton exchange membrane fuel cells.

Templating-induced graphitization of novolac using graphene oxide additives

Increasing graphite demand for energy storage applications creates the need to make graphite using precursors and processes that are affordable and friendly to the environment. Non-graphitizing precursors such as biomass or polymers are known for their low cost and sustainability; therefore, graphitizing them will be an accomplishment. In this work, a process of converting a non-graphitizing precursor, phenolic resin novolac (N), into a graphitic carbon is presented. This was achieved by the addition of five additives categorized as graphene oxide (GO) and its derivatives with varied oxygen concentrations. The hypothesis is that the additives act as templates that promote matrix aromatic alignment to their basal planes during carbonization (physical templating) in addition to forming radical sites that bond to the decomposing matrix (chemical templating). Results showed that the addition of reduced graphene oxide (RGO) additives of approximately 15.4 at.(%) oxygen content to the novolac matrix (RGO-N) show the best graphitic quality. In contrast, the addition of GO additive of twice or more oxygen content ≥ 30.8 at.(%) to the novolac matrix (GO-N) led to poor graphitic quality. This suggests that there is an optimum amount of oxygen content in GO additives needed to induce graphitization of the novolac matrix.

Enhancing mechanical properties and tribological performance through boron carbide hybridization in Novolac matrix graphite composites under dry sliding condition

This study extensively investigates the effects of 10 wt% graphite reinforcement and varying B4C content (1 wt%, 2 wt%, 4 wt%) on the properties of Novolac matrix polymer composites prepared by mechanical milling-assisted hot pressing. The microstructures, wear surfaces, wear debris, and fracture surfaces of the produced polymer composites were examined using SEM and EDS. The density measurements were conducted according to the Archimed’s principle. Their tribological behavior was evaluated with a reciprocating ball-on-flat sliding wear test at 50 N, 75 N, and 100 N loads. After the wear tests, surface topography was analyzed in 3D with an optical profilometer. The results indicated that composites with 2 wt% B4C had the lowest specific wear rate and the highest wear resistance.

In-situ preparation and ablative resistance of multicomponent refractory carbide ceramic gradient coatings

In this work, the gradient multicomponent carbide ceramic coatings were prepared in-situ on graphite matrix using the molten salt method, and their high temperature ablation resistance was investigated. Our results demonstrate the successful preparation of (HfTi)C, (HfTiZr)C, and (HfTiZr)C–TaC ceramic coatings with a gradient distribution on the graphite matrix by altering the types of raw materials. Thermodynamic calculations and analyses indicate that the smaller the Gibbs free energy gap between different carbides, the easier the solid solution multicomponent ceramic coating is formed. After 200 s of oxy-acetylene torch ablation, it was observed that the (HfTi)C, (HfTiZr)C, and (HfTiZr)C–TaC coatings effectively protected the graphite matrix with mass ablation rates of 6.47 mg s−1, 0.61 mg s−1, and 0.51 mg s−1, respectively. The low mass loss of (HfTiZr)C and (HfTiZr)C–TaC coatings can be attributed to the synergistic protective effect of different oxides formed by oxidation of different elements.

Fabrication of matrix graphite with a high degree of graphitization for spherical fuel elements by using natural microcrystalline graphite fillers

Matrix graphite is used as a structural material, thermal conductor, moderator, and secondary fission product barrier for fuel elements in high-temperature gas-cooled reactors (HTRs). Due to its high graphitization degree and compressibility, natural flake graphite (NFG) is used as the main filler in traditional A3-3 matrix graphite, whereas artificial graphite (AG), with a lower graphitization degree than NFG, serves as an additive for toughness and gas permeability. Matrix graphite could be improved in terms of thermal conductivity, oxidation resistance, and irradiation performance by increasing the degree of graphitization. However, reports on the development of new matrix graphite formulations are scarce. In this study, MG-20 matrix graphite was prepared by mixing 60 wt% NFG, 20 wt% natural microcrystalline graphite (MG), and 20 wt% phenolic resin. Due to the high graphitization degree (higher than AG) and low coefficient of thermal expansion (CTE) of MG, MG-20 exhibited higher thermal conductivity (∼6%) and lower CTE (∼2.4%) than A3-3. Thus, MG-20 with higher graphitization degree and better thermal properties than A3-3 could improve the performance of HTR fuel elements in the future.

Alkali-fluoride-salt-accelerated oxidation behavior of graphite under air atmosphere

Air ingress accident scenarios may result in the oxidation of graphite matrix materials and cause serious safety problems in molten salt reactor. However, the oxidation behavior of the molten-salt-infiltrated graphite remains elusive. In this study, the effect of alkali fluoride salts (LiF, NaF, KF and ternary salt FLiNaK) on the oxidation behavior of graphite powder under air atmosphere was investigated. Thermogravimetric analysis and oxidation tests manifest that the initial oxidation temperature of the graphite is reduced from 720 °C to 510–610 °C, because of the presence of the alkali fluoride salts. The catalytic oxidation effect follows the order of KF > NaF > LiF. Careful characterizations reveal that the pristine graphite is mainly oxidized at the graphite edges, while salt-infiltrated graphite is mainly damaged at the graphitic basal planes. Density functional theory calculations suggest that the doping of alkali metal atoms does not change the physical adsorption feature of the oxygen molecule on the graphite plane surface, but increases its adsorption energy to facilitate the graphite oxidation reactions.

A novel lignin-steel sludge composite for dyes adsorption from water: Surface functionalities and structural alteration mechanisms

The study focuses on fabricating and utilizing a lignin-steel sludge magnetic carbon composite (SLNa) to efficiently remove two dyes from an aqueous medium. The SLNa composite was fabricated through a simple two-step strategy involving the activation and thermal treatment of lignin and steel sludge. The SLNa possessed lignin and steel sludge starring properties, viz. abundant surface functionalities, graphitic carbon matrix, and magnetic characteristics. The synergistic combination of lignin and steel sludge resulted in composite's high adsorption potential for Methylene Blue (MB; 153.92 mg/g) and Acid Orange 7 (AO7; 64.84 mg/g) in batch mode. Additionally, the rapid adsorption kinetics and effective dye removal for MB (> 99 %) and AO7 (72 %) from simulated effluent revealed the potential of fabricated adsorbent for water remediation. Furthermore, the composite's applicability for continuous adsorption was also evaluated through a series of dynamic flow experiments using fixed-bed column systems. The demonstrated efficacy of SLNa, viz., 48.18 and 15.00 mg/g for MB and AO7, respectively, at high adsorbent loading and lower dye concentrations, highlights its potential for scalable water treatment applications. Thus, the versatility and effectiveness of the novel composite underscore its potential for practical application in both batch and continuous water remediation processes.

Preparation and properties of three-dimensional continuous network reinforced Graphite/SiC ceramic composite insulation materials

Addressing the challenge of existing insulation materials struggling to achieve the synergy of lightweight construction, high strength, and low thermal conductivity, this paper presents a method based on multi-material assembly technology to achieve a controlled composite of a three-dimensional continuous silicon carbide network and graphite matrix. Following an examination of the impact of various forming densities and the addition of expandable graphite on the thermal conductivity and compressive strength of graphite/SiC composites, the study explored the effects of different "enhancement network" topologies on the properties of these composites. The investigation demonstrates that adjusting the forming density and incorporating expandable graphite enable regulation of both the porosity and closed porosity of the composites, thereby controlling their compressive strength and thermal conductivity. Additionally, the construction of a three-dimensional continuous SiC network structure within the graphite matrix significantly enhances the compressive strength of the composites, with only a slight increase in thermal conductivity. A graphite/SiC composite thermal insulation material was ultimately developed, boasting a density of merely 1.1 g/cm³, a low thermal conductivity of 1.847 W/m·K, and an impressive compressive strength reaching 15.627 MPa. Its overall performance surpasses that of water-glass sand, making it a promising candidate for various applications in the foundry industry as a thermal insulation material.

Advancing Hematite Photoanodes for Photoelectrochemical Water Splitting: The Impact of g‐C3N4 Supported Ni‐CoP on Photogenerated Hole Dynamics

AbstractThe increasing demand for clean hydrogen necessitates the rapid development of efficient photoanodes to catalyze the water oxidation half‐reaction effectively. Here a strategy is introduced to fabricate photoanodes that synergistically combine and leverage the properties of porous Ti‐doped hematite (Ti‐Fe2O3) and graphitic carbon nitride (g‐C3N4) nanosheets anchored with in situ grown Ni‐doped CoP co‐catalyst (Ni‐CoP). The resulting hybrid photoanodes exhibit >7 times higher photocurrent density at +1.23 VRHE compared with Ti‐Fe2O3 photoanodes. Comprehensive characterization techniques, including ambient photoemission spectroscopy, intensity‐modulated photocurrent spectroscopy, and transient absorption spectroscopy complementarily reveal the key impact of g‐C3N4 in these composites with enhanced solar oxygen evolution reaction: The incorporation of g‐C3N4 leads to enhanced charge separation through a type‐II heterojunction, thereby increasing the hole flux at the surface, and extending the charge carrier lifetime to the ms‐s range needed for water oxidation. Additionally, g‐C3N4 facilitates efficient transfer of photogenerated holes to the fine Ni‐CoP nanoparticles confined in the graphitic matrix for a boosted oxygen evolution reaction. These findings highlight the advantages of complex heterostructure photoanodes and demonstrate a new application of g‐C3N4 as a multifunctional support of co‐catalysts for future photoanodes with enhanced performance.