Glass Fiber Mat Research Articles

Influence of Resin Grade and Mat on Low-Velocity Impact on Composite Applicable in Shipbuilding

In this study, the composition and mechanical properties of composites designed for shipbuilding are described. Four different composites were designed and fabricated by the research team, using quadriaxial glass fiber fabric (eight layers in all composites), two different resins (the epoxy resin SikaBiresin® CR82 with the hardener CH80-2 or the polyester resin Enydyne H 68372 TA with Metox-50 W as the accelerator), and a middle layer of Coremat Xi 3 (only applied in some composites). The experimental results of low-velocity impact tests are also discussed, including the graphics force (displacement) and absorbed energy (displacement and velocity). The displacement and composite quality were evaluated through several parameters, such as maximum force, absorbed energy, and maximum displacement. Impact tests were carried out using four impact energy values (50–200 J), with an average impact velocity in the range of 4.37 ± 0.05 m/s. Only partial penetrations were obtained for all tested composites. For the low energy tests (50 J), the four composite materials were not well differentiated by graph shapes and parameter values, but for the higher energy tests, the composites containing Coremat Xi 3 displayed better behavior, having Fmax reduced with 10.8% to 29.08%. The higher absorbed energy of these composites can be explained by the plateau generated by the force from a longer impactor displacement in contact with the composite. The results generated in this study confirm the suitability of the designed composites for shipbuilding applications. Still, the composites have light differences in terms of energy absorption in low-velocity impact and a significant reduction in maximum force.

The impact of matrix viscosity on the mechanical behavior of fiber reinforced composites

AbstractThe influence of matrix viscosity on the mechanical behavior of fiber reinforced composites was investigated in this paper. The glass fiber fabric was selected as reinforcement and the mixed solution composed of resin, curing agent and different viscosity of diluent was selected as matrix. The composites was fabricated by vacuum‐assisted resin infusion (VARI). The influence of matrix viscosity on bending, impact and creep properties of composites were studied by varying the mass fraction of 1,4‐butanediol diglycidyl ether (BDDGE) diluent, the least square fitting was used to fit the experimental result. The mathematical model for characterizing the relationship between the matrix viscosity and the bending strength was established, and the mass fraction of BDDGE diluent based on the optimal bending property was obtained. The failure mechanisms were analyzed by analyzing fiber reinforced composites properties, reaction principles and fracture morphologies. Result shows that the epoxy groups within the viscosity undergo a ring‐opening reaction to integrate the cross‐linking network structure of the epoxy resin. However, an excessive amount of diluent will result in an increase of number of flexible chain segments, which initially enhancing the mechanical properties of the specimens before causing a subsequent decline. The mathematical model was substantiated by experiment, which reveals that the viscosity is 185.3 mPa·s for the optimal bending properties.Highlights The bending strength and modulus reached the maximum at a viscosity of 180 mPa·s The creep curves demonstrate progressive damage and minute deformation. The ring‐opening reaction occurs with two oxygen atoms in the diluent BDDGE. The matrix viscosity of BDDGE diluent is 185.3 mPa·s for the optimal bending properties.

Study on properties of high-performance glass fiber fabrics and composites using different surface treatment

Study on properties of high-performance glass fiber fabrics and composites using different surface treatment

Hybrid glass/Kevlar fiber reinforced phenolic matrix composites: Thermal degradation and flammability studies

AbstractIn the present work, bio‐based phenolic matrix composites (PMCs) were fabricated by reinforcing them with bi‐directional glass fiber mats, bi‐directional Kevlar fiber mats, and their hybrid combinations. Both fiber mats were treated with (3‐glycidyloxypropyl) trimethoxysilane (GPTMS) to enhance fiber‐to‐matrix adhesion. Subsequently, the fibers were coated with a phenolic binder made from a mixture of phenol‐hexamine‐based novolac (N) resin and cardanol‐hexamine‐based benzoxazine (Bz) resin. Then the layers of binder‐coated fibers were compressed using a hot press molding machine at 200°C to cure the resins. The developed composites were subjected to thermogravimetric analysis (TGA) and UL‐94 V flammability test. The glass fiber (GF‐NBz) and Kevlar fiber (KF‐NBz) reinforced PMCs show an overall mass loss of ~18.5% and 66% at 850°C. Whereas the hybrid GF/KF fiber‐reinforced PMCs exhibit balanced properties of improved thermal stability and higher char yield. The flammability test results show both pure and hybrid samples exhibited a V‐0 rating. Based on these observations, the combination of glass fiber and Kevlar fiber‐reinforced PMCs may be suitable for automotive applications, such as dashboards, and door panels, with improved performance and fire safety.Highlights Glass and Kevlar/phenolic and their hybrids were developed using hot press. Fibers coated by (3‐glycidyloxypropyl) trimethoxysilane to enhance bonding. GF/KF composites exhibited balanced properties in thermal property. The pure and hybrid samples achieved a V‐0 rating under UL‐94 V test.

Potential Use of Jarosite Industrial Waste in Developing Hybrid Composites

Jarosite is a by-product of the zinc manufacturing industry. The potential use of jarosite processing waste as a component in hybrid composites offers a valuable opportunity for addressing waste management and environmental challenges. Therefore, in this study, hybrid composites were prepared using a polyester matrix reinforced with five layers of a fiberglass chopped strand mat and incorporating 5, 10, and 15 wt.% of jarosite waste particles as fillers. The hand lay-up technique was used for the composite preparation, with jarosite particles pre-dispersed in the polyester resin by an ultrasonic probe treatment to ensure the uniform dispersion of the jarosite particles within the matrix. The flexural properties (the flexural strength, modulus, and apparent interlaminar shear strength), Charpy impact strength, and hardness of the composites were determined and analyzed. The results showed that adding 10 wt.% of jarosite significantly improved the flexural strength (30% higher than the base composite) and hardness (15% higher). Composites with 5 wt.% and 15 wt.% of jarosite showed similar properties to the base composite. These findings demonstrate the potential of jarosite waste as a sustainable filler in hybrid composites, balancing mechanical properties and sustainability.

Rapid preparation of graphene-skinned glass fiber fabric based on propane as carbon source

Rapid preparation of graphene-skinned glass fiber fabric based on propane as carbon source

Impact behavior of natural material-based sandwich composites

Abstract Sandwich structures may be exposed to different impact loads depending on their areas of use. In this study, low-speed impact tests were implemented on balsa core sandwich composite materials and impact behaviors were examined. Balsa woods of 4, 6, 8, and 10 mm in thickness were used as core elements. Eight- and 12-layered glass fiber-reinforced composite materials with different orientation arrangements were used for the sandwich structures’ top and bottom surfaces. The fiber orientation angles of the glass fiber materials were determined as [0°]2s and [0°/90°]s. The balsa core sandwich composite materials were produced using the vacuum infusion method. The prepared samples were tested at impact energy of 15, 30, 45, and 60 J. At the end of these tests, the effects of impact energy, core thickness, increase in number of outer surface layers, and change in orientation angle on contact force, displacement, and absorbed energy values were analyzed. The outer surfaces of the damaged samples and the damage patterns that occurred in the balsa wood were examined after the tests.

A Photoelectric Synergistic Flexible Solid Slippery Surface for All-Day Anti-Icing/Frosting.

The accumulation of ice on surface has caused great harm to lots of fields such as transportation or aerospace. Nowadays, various equipment or tools used in low-temperature environments, which face the risk of interface icing, usually have irregular shapes. Traditional rigid anti-icing materials are difficult to meet practical application requirements. Thus, it is crucial to develop flexible anti-icing materials that can be applied to various shape surfaces (curved surfaces, flat surfaces). In this paper, a photoelectric synergistic flexible solid slippery surface (FSSS) is prepared by using flexible basalt fiberglass cloth, flexible copper foil, flexible polyurethane/carbon nanotubes mixture, and flexible solid lubricant (the mixture of coconut wax and coconut oil). Even under harsh conditions of the temperature as low as -80 °C, the FSSS exhibits excellent all-day anti/de-icing performance whether on flat or curved surface. Moreover, the FSSS shows long-term stability both on flat and curved surface: situated in air for 60 days, submerged in water for 60 days, kept in acid environment (pH 1) and base environment (pH 13) for 30 days. Besides, the FSSS can also achieve self-healing function under -80 °C. This flexible surface provides a novel approach for de-icing/frosting of multi-shaped objects in the future.

Mechanical properties and vibration characteristics of multiaxial carbon/glass hybrid fiber composites

AbstractIn this paper, the mechanical properties and vibration characteristics of Carbon‐Glass Hybrid Fiber Composites (CGHFC) are experimentally investigated with varying axial directions and blending ratios. The experimental results demonstrate a significant increase in the tensile strength of the CGHFC with an increasing content of carbon fibers. The biaxially CGHFC exhibits a maximum static tensile strength of 413.27 MPa in the 0° direction and 466.33 MPa in the 90° direction, surpassing both the quadratic and uniaxial directions. Notably, compared to biaxially oriented glass fiber material, the tensile strength of CGHFC is enhanced by 44.36%, thereby significantly improving its overall performance, making them particularly suitable for blade structures subjected to simultaneous tensile and vibratory loads. By optimizing the fiber orientation and blend ratio, the CGHFC provides good vibration control and fatigue resistance while ensuring high strength, thus maximizing the overall performance and service life of the blades. The results of this paper provide important data and theoretical support for the selection and design of wind turbine blade materials and help to promote the development of composite materials in wind turbine blade structure and design.Highlights CGHFCs show enhanced tensile strength with more carbon fibers. Biaxial CGHFCs have max tensile strength at 0° and 90° directions. CGHFCs' strength improves by 44.36% over glass fiber materials. Optimized CGHFCs offer superior vibration control and fatigue resistance. Research supports wind turbine blade material innovation.

Mid-infrared pulsed fiber laser source at 4.3 µm based on a CO2-filled anti-resonant hollow-core silica fiber

Fiber lasers in the mid-infrared (mid-IR) band are of great interest due to their wide range of applications such as manufacturing, defense, spectroscopy, and free-space communication. Due to the immaturity of the soft glass fiber fabrication technology and the limitation of the type of doped rare earth, laser power scaling and wavelength expansion above 4 µm are greatly limited. Lasers based on gas-filled hollow-core fibers (HCFs) have proved to be an effective way of generating mid-IR lasers. We demonstrate a pulsed 4.3 µm laser source based on a CO2-filled HCF for the first time. The pulse energy characteristics and output spectrum of the mid-IR laser have been investigated. The maximum pulse energy of the mid-IR laser is 236 nJ. The maximum average power of the mid-IR laser is 297.8 mW with a slope efficiency of 17.3%. A step-tunable mid-IR output is achieved from 4293.718 nm to 4392.085 nm including 8 emission lines. Furthermore, the time-domain and frequency-domain properties of the mid-IR laser have been studied to understand laser operation better. This work has an important reference value for the development of pulsed mid-IR fiber gas laser sources.

Lightweight aircraft design: Integrating biomechanics and algorithm optimization for drone construction using paper materials

Lightweight aircraft design emphasizes materials like composites, alloys, and advanced polymers to reduce weight while ensuring structural integrity. Streamlined aerodynamics, efficient propulsion systems, and optimized component layout further enhance performance. The purpose of this research is to develop an innovative aircraft design model for drones, integrating algorithm optimization techniques and lightweight materials to enhance the performance and efficiency of drones with the utilization of open-source software. We apply this structure to the construction of drones with fixed-wing (FW) and vertical take-off and landing (VTOL) configurations. The aircraft’s body is constructed using lightweight materials such as glass fiber fabric (Gff) and extruded polystyrene foam (XPS), employing a vacuum-assisted wet layup technique for fabrication. Multi-objective Co-evolving Ant Colony Optimization (MC-ACO) was used to improve the construction of drones with VTOL and FW capabilities. This strategy enabled it to be easier to achieve the trade-offs required for a generalist drone design, such as range, payload capabilities, and swarm operations, which were then evaluated against commercially available software to evaluate the effectiveness. Incorporating biomechanics into the design method permits higher consideration of user interaction with drones. The findings indicate that low-fidelity architecture is a suitable starting point for prototyping under limited time frames. The paper concludes with a discussion of the technical constraints of employing free software, as well as some practical concerns for flight testing drones with hybrid configurations.

Influence of stacking sequence on the mechanical properties of banana-glass fiber hybrid laminates for automotive shells

The development of composite materials using natural fibers has garnered significant global research interest. Banana fibers, due to their abundant availability and rapid growth cycle, present a promising option for composite material development. When combined with synthetic fibers to form hybrid composites, the resulting material may exhibit significantly improved properties, which is desirable for automotive body manufacturing. The hybrid properties of such composites, however, remain largely unexplored and require thorough evaluation. This study investigates the mechanical performance of hybrid laminated composites fabricated from banana and woven glass fibers bonded with epoxy resin. The composites were produced using non-crimp banana (B) fiber and woven glass (WG) fiber fabrics through the hand lay-up process with four distinct stacking sequences: [WG/B-0⁰/B-0⁰/WG], [WG/B-0⁰/B-45⁰/WG], [WG/B-0⁰/B-60⁰/WG], and [WG/B-0⁰/B-90⁰/WG]. Comprehensive mechanical testing, including tensile, flexural, impact, and hardness tests, along with environmental testing (water diffusion) was conducted in accordance with ASTM standards. Results indicated that the [WG/B-0⁰/B-0⁰/WG] configuration exhibited the highest tensile strength, while the [WG/B-0⁰/B-60⁰/WG] configuration achieved superior flexural strength. The [WG/B-0⁰/B-45⁰/WG] configuration demonstrated the highest impact strength and energy absorption. Rockwell hardness testing revealed that the average hardness numbers for all orientations were approximately 79, which is considered moderate for composite materials. Water absorption tests showed maximum water saturation in [WG/B-0⁰/B-90⁰/WG] of ∼5.5 %, where the other laminates had water saturation between 4.5 and 4.9 %. The microscopic analysis of the [WG/B-0⁰/B-45⁰/WG] laminate suggests fiber-matrix debonding and fiber pull-out as the major cause of failure under tensile and flexural loading. These findings suggest that the hybrid laminated composites, particularly the [WG/B-0⁰/B-0⁰/WG] and [WG/B-0⁰/B-45⁰/WG] configurations, exhibit mechanical properties suitable for automotive body applications.

The Potential of Ramie Fiber as Reinforcement in Calcium Carbonate-Filled Polyester Resin Matrix Composites for Roofing Applications

Polymer matrix composite roofing materials available in the Indonesian market typically consist of 30%wt chopped strand mat glass fiber embedded in unsaturated polyester resin, filled with 30 parts per hundred resin (PHR) calcium carbonate. The aim of this research is to evaluate whether natural ramie fibers can potentially replace glass fibers. In the first stage of the study, we compared three types of natural fibers abundant in Indonesia: banana stem fibers, sugarcane bagasse, and ramie. Showed that ramie fiber performed the best. Its flexural strength, flexural modulus, and impact toughness were the highest, measured at 191.57 MPa, 6691 MPa, and 0.056 J/mm², respectively. In the second stage, we produced composite material specimens with the same composition as commercial roofing materials but replaced the glass fibers with ramie fibers. Compared to the material without ramie fibers, the composite reinforced with ramie fibers shows an increase in tensile strength to 47.53 MPa from 34.62 MPa, an increase in maximum water absorption over 14 days to 3.746% from 1.145%, and an improvement in the sound transmission class to 26 dB from 23 dB. Additionally, the ramie fibers did not significantly affect the density of the composite material. However, the inclusion of ramie fibers resulted in a reduction of the elastic modulus to 1324 MPa from 1630 MPa, and a higher mass loss in the TGA examination, at 86.95% compared to 74.65%. Ramie fiber composites achieve the minimum roofing requirement of 40 MPa tensile strength, thus having the potential to replace glass fibers.

Performance of Combined Woven Roving and Mat Glass-Fiber Reinforced Polymer Composites Under Absorption Tower Lifting Loads.

This study investigates the structural integrity of a glass-fiber reinforced polymer absorption tower during lifting operations, evaluating factors of safety and stress distribution for both horizontal and vertical scenarios. A key focus is the comparative analysis of surface and volumetric meshing techniques in finite element modeling. Results demonstrate that surface models achieve comparable stress predictions to computationally intensive volumetric models, significantly reducing computational demands without compromising accuracy. For instance, stress at the flange edge with holes was accurately captured using a surface model with 5675 elements (12.79 MPa), yielding similar results to a volumetric model requiring over 94,000 elements (13.37 MPa). Similar computational efficiency and agreement between modeling approaches were observed at the packing support ring-shell joint. Finite element analysis employing Hashin's failure criterion, informed by industry-standard experimental data, revealed safety factors ranging from 1.9 to 2.5 for horizontal lifting and four for vertical lifting. These safety factors indicate sufficient margins for safe operation. While these findings support the feasibility of both lifting methods, further investigation is recommended to address the lower safety factors observed in specific horizontal lifting scenarios. A comprehensive assessment incorporating industry standards, dynamic load effects, and potential mitigation strategies is crucial to ensure the long-term structural integrity of the GFRP absorption tower.

Behavior of laminated timber portal frames reinforced with fiber-reinforced plastic laminates under cyclic lateral load

This study aimed to enhance the structural performance of a drift joint with a slotted-in steel plate using laminated timber made from small- to medium-diameter timbers. An analysis was conducted to compare and evaluate the structural performance and seismic behavior of laminated timber portal frames reinforced with fiber-reinforced plastic (FRP) laminates, such as glass fiber cloth (GFC), glass fiber reinforced plastic sheet (GS), and carbon-reinforced plastic sheet (CS), under low amplitude cyclic lateral loads, in comparison to unreinforced portal frames (UR). The reinforced portal frame, strengthened by FRP laminates, exhibited higher resistance to strength and stiffness strength degradation due to cyclic loading-induced degradation at low drift angles compared to the unreinforced frame affected by heterogeneous timber. The reinforced portal frame, particularly the GFC and GS, exhibited energy dissipation rates 32% and 17% higher than UR, respectively, making them the most effective in vibration damping. FRP laminates mitigated fiber direction cleavage from drift pin holes. The average maximum moment and average yield moment of the reinforced portal frame increased by 18% and 21%, respectively, due to the alleviation of joint failure. Finally, CS significantly affected the maximum moment, while GFC significantly influenced the yield moment.

An experimental and analytical approach to study the sliding wear performance of epoxy composites with steel wire and glass fiber reinforcement

This study investigates the sliding wear behavior of hybrid epoxy composites reinforced with alternating layers of glass fiber mats and steel wire mesh. The objective is to enhance the wear resistance of glass fiber-epoxy composites with the incorporation of steel wire mesh. Three composite types with different stacking sequences are fabricated using the hand layup technique. Dry sliding wear tests are conducted using a pin-on-disc test rig under various operating conditions, following to ASTM G99 standard. Taguchi analysis with L25 orthogonal array identifies sliding velocity as the most influential factor on wear rate, followed by normal load. Steady-state wear analysis is performed to evaluate the effect of each significant factor independently. Analysis of variance results show sliding velocity significantly affects wear rates, contributing 67.63% for glass-epoxy composite (G11) and more than 75% for glass-steel-epoxy hybrid composites (G7S4 & G4S7). A regression model, based on experimental data, predicts specific wear rates with error margins of 3.17% for glass-epoxy composite and less than 2% for glass-steel-epoxy composites. Additionally, electron microscopy is used to analyze worn surfaces, revealing the primary wear mechanisms.

Mechanical properties and damping ratio of gradient polymer concrete for damping beam structure

AbstractDue to its higher overall performance than ordinary concrete, polymer concrete (PC) beam has been widely used in the field of structural engineering. However, it is widely recognized that PC cannot simultaneously achieve the highest mechanical strength and optimal damping performance to reduce vibration during its long‐term service lifetime. To address this contradiction, the effect of various diluents contents on the overall performance of PC was investigated first in this investigation. Experimental findings revealed that the bending strength of PC exhibits an initial increase followed by a decrease with an increment of diluents, while its damping ratio displays an inverse trend. To obtain excellent overall performance (higher flexural strength and damping ratio) of PC, gradient PC has been manufactured by horizontal partition casting process (HPCP) and stereoscopic layered casting process (SLCP). Experimental results demonstrated that the gradient PC manufactured by HPCP exhibited better overall performance compared to SLCP. Furthermore, the graphite and carbon fiber were incorporated into the above gradient PC, and experimental results revealed that the incorporated graphite and carbon fiber can further increase the overall performance of the above gradient PC. Similarly, the incorporation of glass fiber cloth and carbon fiber cloth, along with surface treatment, significantly enhanced the overall performance of PC. The significance of this study lies in enhancing the comprehensive performance of PC beam structures, thus broadening its utilization scope within structural engineering.

Flexure-after-impact behaviors of green composite sandwich beams with natural fiber facesheets and balsa cores

Composite sandwich structures composed of artificial materials are widely used. However, manufacturing artificial materials requires extensive energy and significantly impact our environment. Therefore, there is a growing focus on manufacturing composites using natural materials. This study used flax fabric, cotton fabric, glass fiber fabric, and polylactic acid (PLA) to fabricate the facesheets of sandwich beams, with balsa panels used as the cores. Tensile, flexure, tensile-after-impact (TAI), and flexure-after-impact (FAI) tests were conducted on the constituent materials and the sandwich beams. As expected, glass fiber reinforced PLA (GFRP) exhibited the highest tensile, flexural, and TAI properties compared to flax fiber reinforced PLA (FFRP) and cotton fiber reinforced PLA (CoFRP) and contributed to the highest FAI strengths in the sandwich beams using GFRP facesheets. It was also observed that a stiffer facesheet resulted in more core crushing in its sandwich beams when subjected to FAI tests, while a weaker facesheet led to more debonding in its sandwich beams. Since sustainable natural materials have been attracting research interest and are used in various areas, this work contributes to using natural composite materials and sustainable development.

Fabrication and performance of short glass fiber reinforced polyamide composites

This article deals with the impact of short glass fiber (GF) on the performance of 60/40 wt% of polyamide 6/polyamide 12 (PA6/PA12) blend. The short fiber-reinforced composites were fabricated by using melt compounding via twin screw extruder and injection molding. The morphological, water uptake, rheological, thermo-mechanical, and mechanical properties of the composites were discussed. The morphological observations show that the PA6/PA12 blend exhibited compatible morphology and also adhesion between the fiber and matrix was quite strong. The tensile strength/modulus and storage modulus of the blend were substantially improved with GF reinforcement as a result of these morphological findings. While the water uptake of neat PA6 decreased significantly after blending with PA12, the incorporation of GF further reduced the water uptake of the PA6/PA12 blend. The thermomechanical analysis showed the enhancement of the stiffness of the composites and also glass transition temperature increment.

Fluid-Dynamics-Rectified Chemical Vapor Deposition (CVD) Preparing Graphene-Skinned Glass Fiber Fabric and Its Application in Natural Energy Harvest.

Graphene chemical vapor deposition (CVD) growth directly on target using substrates presents a significant route toward graphene applications. However, the substrates are usually catalytic-inert and special-shaped; thus, large-scale, high-uniformity, and high-quality graphene growth is challenging. Herein, graphene-skinned glass fiber fabric (GGFF) was developed through graphene CVD growth on glass fiber fabric, a Widely used engineering material. A fluid dynamics rectification strategy was first proposed to synergistically regulate the distribution of carbon species in 3D space and their collisions with hierarchical-structured substrates, through which highly uniform deposition of high-quality graphene on fibers in large-scale 3D-woven fabric was realized. This strategy is universal and applicable to CVD systems using various carbon precursors. GGFF exhibits high electrical conductivity and photothermal conversion capability, based on which a natural energy harvester was first developed. It can harvest both solar and raindrop energy through solar heating and droplet-based electricity generating, presenting promising potentials to alleviate energy burdens.