Abstract Remaining Useful Life (RUL) prediction using deep learning networks primarily produces point estimates of RUL, but capturing the inherent uncertainty in RUL prediction is difficult. The use of the stochastic process approach can reflect the uncertainty in RUL predictions. However, the amount of data generated during equipment operation cannot be effectively utilized. This paper aims to propose an adaptive RUL prediction method tailored for extensive datasets and prediction uncertainty, effectively harnessing the strengths of deep learning methods in managing massive data and stochastic process techniques in quantifying uncertainties. RUL prediction method, based on Stacked Autoencoder (SAE) combined with Generalized Wiener Process, employs SAE to extract profound underlying features from the monitoring signals. Principal Component Analysis (PCA) is then used to select highly trending features as inputs. The output of PCA accurately reflects health status. A Generalized Wiener Process is used to construct a model for the evolution of the health indicators. The estimation values for the model parameters are determined using the Maximum Likelihood Estimation method. Furthermore, an adaptive update is performed based on Bayesian theory. Utilizing the sense of the first hitting time concept, the Probability Density Function for RUL prediction is derived accurately. Finally, the effectiveness and superiority of the proposed method is verified using numerical simulations and experimental studies of bearing degradation data. The method improves the life prediction accuracy while reducing the prediction uncertainty.
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