The quality as well as efficient welding is crucial to fulfil the consumer satisfaction and getting returns from production, which is mostly depends on weld bead properties for any welding process, which is influence by the selected welding method and its process variables. So, the significant efforts are to choose the appropriate welding process in addition the process parameters as well as their level. In an atmosphere of welding different technique have been developed in last few decades, the demand of Gas Tungsten arc welding (GTAW) or Tungsten inert gas welding (TIG) has been increasing day by day owing to it has potential to fabricate multiple metallic materials (similar/dissimilar), quality joint, smooth modification for industrialization, higher efficiency, and low capital cost. However, published literature regarding research on TIG welding of IS 2062A steel is notably scarce. Detailed discussions on the optimization techniques exploring the impact of process parameters such as welding current, traversing speed, and gas flow rate on both weld quality and bead geometry in TIG welding of mild steel are conspicuously absent in prior works. So it is very crucial for quality joint to applied process optimization on TIG Welding parameters. The study focused on tungsten inert gas welding process on 5 mm thick plate of IS 2062A steel, utilizing a 2.5 mm diameter tungsten solid wire as electrode along with direct current straight polarity and argon inert gas was employed for shielding purpose. To streamline experimentation, a multi-response optimization technique was employed, using Taguchi's L16 experimental design method. Among several welding parameters, the significant parameters like current (I), traversing speed (S), and gas flow rate (Gf) were considered, others parameters were kept constant. The study measured various aspects of bead properties, including penetration, bead width, and depth of HAZ, along with HAZ hardness. The optimized parameter settings, derived from the signal-to-noise (S/N) ratio, has been validated as improved the weldment properties along with possess highest grey relation grade, which highlighting the effectiveness of the Grey-based Taguchi method in enhancing joints properties as product quality together with efficiency in manufacturing. Quantitative assessment via the analysis of variance method was conducted to determine the relative significance of each variable on the overall output characteristics of the weldment.
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