The main objective of the project “Automation of Gas Analyzers at Converter shop in Steel Melt Shop” is to analyze the concentration of CO, CO2, H2 and O2 present in the converter gas at different locations namely Dry Gas Analyzer, Wet Gas Analyzer and Common Wet Gas Analyzer which is released as a result of BLOWING process. The measurement of CO concentration in Dry Gas Analyzer is important for the Gas Recovery, storage and distribution of Gas to different customers for heating of Furnaces. The measurement of CO2 concentration in Dry Gas Analyzer is important to control the entry of air into the system and also for reducing the excessive heat generated in the Gas duct. The measurement of H2 concentration in Dry Gas Analyzer is important to know the leakages of water into the Converter to prevent explosion by stopping the blow. The measurement of O2 concentration in Wet Gas Analyzer and Common Wet Gas Analyzer is important to control the entry of air into the system and also to prevent formation of explosive mixture in the system leading to unsafe conditions like a massive explosion, if the percentage of oxygen goes beyond 2%. From the ID Fan the Gas is sent either to the Flare stack for flaring or to the Gas Holder for storing the gas based on CO concentration(CO>30% and O2<2%).The release gas is sampled before scrubber in hot condition by Dry Gas Analyzer system to measure CO,CO2&H2 concentrations. The gas concentration after ID Fan before flare stack is measured using Wet Gas Analyzer to measure concentration of Oxygen percentage. The Common Wet Gas Analyzer is installed in the common gas duct to Gas recovery plant to measure concentration of Oxygen percentage to prevent air entry into the gas holder and to stop the blowing process and gas recovery in case O2 concentration is above 2%.
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