This paper introduces a cable-suspended robot, the vehicle simulation system, designed for pilot and driver training. The main idea of this work is to make a system that will provide realistic simulations of vehicle motion using virtual reality and a motion platform. A method to produce inertial forces acting on the vehicle user is proposed. A detailed description of the robot's dynamics constraints is provided, accompanied with a numerical solution. Using the developed mathematical model, the robot workspace is analyzed, as well as the influence of the end-effector orientation angle ranges on the available workspace. Adequate robot platform motion is provided through four control systems in a form of a cascade control with a fuzzy logic controller in outer loops. The cable robot is non-linear and difficult from a classical control point of view, since it requires a local linearization of the dynamics equations. A fuzzy logic control concept has been applied in order to control the end-effector position, velocity and acceleration and it turns out to be convenient in simulation, allied with inner-loop classical control. As the system is under-constrained, with nine unknown cable tensions and six dynamics equations, an optimization method is used. The control complexity is increased by the requirement, specific to cable robots, of maintaining positive cable tensions. The system simulations are done using a virtual reality environment and results are presented accompanied with the discussion.
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