Epoxy resin (ER) thermosets are widely applied in various fields due to their high mechanical strength, thermal stability and chemical corrosion resistance. However, the brittleness of ER thermosets and low thixotropic property of ER matrix largely limits their further development. Here, this article develops branched polyethyleneimine (PEI) functionalized carbon nanotube (PEI@CNT) as high-performance nanofiller for simultaneously strengthening and toughening ER thermosets. Benefiting from good dispersity and rich amine groups of PEI@CNT, effective interfacial bonding between PEI@CNT and ER is achieved. The ER thermoset with 0.5 wt% PEI@CNT shows increase in tensile strength by 24.8 % and fracture elongation by 30.0 % compared with pristine ER thermoset. The enhanced mechanical properties of PEI@CNT modified ER thermosets can be ascribed to the chemical interaction between PEI@CNT and ER matrix as well as the formed crack propagation, which can dissipate a lot of fracture energy, further improving the strength and toughness of the ER composites. More importantly, the thixotropic property of ER matrix is largely improved after adding the PEI@CNT filler. This work reports a high-performance nanofiller for enhancing mechanical properties of ER thermosets and processability of ER matrix.
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