Functional Fillers Research Articles

Ethylene vinyl acetate/copper sulphide with near-infrared light active shape memory behavior

This thesis presents the preparation of ethylene vinyl acetate (EVA)-based shape memory polymer composites (SMPC) (EVA/CuS) with near-infrared light photo-thermal response. The composites were prepared using EVA as the matrix material and copper sulphide (CuS) particles as the functional phase. The designability of SMPs was considered in the preparation of these composites. The results demonstrated that the incorporation of CuS, as a functional phase, enhanced the cross-linking degree and augmented the shape memory properties of EVA. Additionally, it served as a photo-thermal functional filler, imparting its photo-thermal properties. It can be observed that as the quantity of CuS particles incorporated into the EVA/CuS composite film increases, the photothermal conversion performance of the composite film improves, the shape fixation rate rises, and the rate of recovery of light-responsive shape memory accelerates. The temperature of the composites increased to 116.7°C in 20 s when the CuS addition was 2 wt% and the NIR light intensity was 0.5 W/cm2. At a NIR light intensity of 0.6 W/cm2, the “U” shape of the sample was restored to a straight state in 30 s, and the shape recovery rate reached 100%. In this experiment, optical near-infrared photostimulation-responsive EVA/CuS composites have been successfully prepared. These composites demonstrate the ability to achieve remote control and fast response of EVA shape memory behavior, offering a new avenue for the preparation of photo-responsive EVA-based shape memory materials.

Investigation of the Influence of Different Filler Contents of Wine Pomace in PBS on Fracture Mechanics Properties

Biobased polybutylene succinate (PBS) represents a promising alternative to petrochemical-based polymers. The use of this biopolymeris limited in many areas by its low resilience against environmental influences. With the help of bio-based stabilizers the thermo-oxidative degradation process can be slowed down. Suitable stabilizing additives are natural antioxidants present in plant extracts with a high flavonoid content, which can be found in grapes, wine and wine by-products. PBS was modified with two different bio-stabilizers based on wine grape pomace. The highest filler content tested was 20 wt.-%. In addition to improving stability, the additives also impact the polymer’s mechanics. The influence of these functional fillers on the fracture mechanical properties was examined in a quasi-static test. The crack growth was recorded using integrated video monitoring. Based on the results, the corresponding crack resistance curve and tearing modulus were determined depending on filler type and content. Additional optical analysis was used to correlate fracture mechanics and structure. The two bio-stabilizers based on red (RWP) and white wine pomace (WWP) differs distinctly in terms of their influence on fracture mechanical properties. The Influence of RWPon the fracture toughness is significantly higher than that of WWP. Especially at lower filler contents with RWP, there is a strong increase in the fracture mechanics parameter tearing modulus (TJ) and an increase in the slope of the R-curve. With 5 wt.% RWP DOM the TJ is 13.64 x 102, whereas with WWP Silv a value of only 6.39 x 102 can be achieved. This difference is also reflected in the increase in the R-curves. With 5 wt.% a slope of the fitted R-curve of 265.59 (RWP DOM) and 121.02 (WWP Silv) could be determined with the first derivative. In the optical analysis it was noticeable that the RWP particles were more homogeneously dispersed in the matrix while the WWP filler tended to agglomerate. The inhomogeneous distribution and strong agglomeration tendency can be attributed to a higher sugar content of WWP and a higher particle size distribution. The top cut (D97) of WWP Silv is 62.37 ± 0.05 µm and that of RWP DOM is 51.97 ± 0.09 µm.

Long-term corrosion protection of reinforcing bars via a self-responsive coating incorporating ZrP functional fillers

The conventional coating of reinforcing bars exhibits inadequate anti-corrosion efficacy stemming from a non-specific, blind protection mechanism, poses a threat to the durability of concrete. We devised a novel self-responsive functional filler, L-arginine (LA) intercalated zirconium phosphate (LCZrP), synthesized via an intercalation reaction. This innovative filler was seamlessly integrated into an epoxy (EP) resin matrix, yielding a smart anticorrosive coating that harmoniously combines active and passive corrosion protection strategies. The integration of LCZrP within the coating matrix serves a trifecta of purposes: it extends the corrosion propagation path, effectively disperses nanofiller agglomeration, and enhances interfacial adhesion with the epoxy coating. Critically, the controlled release of corrosion inhibitors from the interlayer further fortifies the coating's resistance to corrosion, imparting a multi-layered protective shield. After enduring a 60-day immersion in a simulated concrete pore solution, the LCZrP/EP coating demonstrated exceptional durability, maintaining a low-frequency impedance modulus value consistently within the range of 4.27×1010 to 5.12×1010 Ω·cm2, marking a remarkable 34-fold enhancement over the performance of the epoxy coating alone. This breakthrough underscores the LCZrP/EP coating's potential as a groundbreaking solution for reinforcing bar protection in concrete, harnessing the complementary strengths of epoxy resin's physical barrier, the impermeability of two-dimensional lamellar structures, and the proactive release of corrosion inhibitors to forge a robust, multi-faceted passivation layer.

Recent advances in responsive liquid crystal elastomer‐contained fibrous composites

AbstractResponsive polymers can react to surrounding environments by changing their physical and/or chemical properties. Among them, liquid crystal elastomers (LCEs) have emerged as one of the important branches in the field of applied polymer science due to their significant advantages in flexible mechanics and shape memory. Manufacturing LCE fibers with a large specific surface area and functional fillers has become a research hotspot in recent years. This type of LCE‐contained fibrous composite (LCEF) exhibits not only extremely high response sensitivity but also excellent axial mechanical strength and a high degree of deformation freedom. In this paper, we provide a bird's eye view of recent developments in LCEF, including structural designs, synthesis and forming methods, mechanical response principles and modes. Furthermore, we discuss recent advances of LCEF in artificial muscles, smart textiles, biomimetic systems, intelligent soft machines, followed by challenges and possible routes in fabrications and applications of LCEF. At the end, we aim to provide a perspective for an emerging field of stimulus‐responsive polymeric fiber composites.

Vat Photopolymerization 3D Printing of Hydrogels Embedding Metal-Organic Frameworks for Photodynamic Antimicrobial Therapy.

Given the variability in wounds based on the underlying causes, personalized medicine and tailored care for patients with wounds are required to ensure optimal therapeutic outcomes. With the emergence of high-precision and high-efficiency photocuring 3D printing technology, there is the potential for its use in customizing precise shapes that can match complex wound sites, thereby providing better treatment for patients with wound infections. In this work, porphyrinic metal-organic framework (MOF) crystals, serving as the functional filler, were incorporated into gelatin methacrylate (GelMA) as a photocurable composite resin to investigate the capabilities of producing customizable wound dressings through vat photopolymerization 3D printing. The embedded MOF crystals allow for better control of the photopolymerization process due to photon competition with the photoinitiator, enabling the precise printing of complex structures. In addition, these crystals impart photothermal and photodynamic capabilities to the printed object. The antibacterial assay confirms the potent photothermal and photodynamic bactericidal properties of the printed GelMA/MOF hydrogels. The hydrogel with the highest MOF content exhibited over 99.99% antibacterial efficiency against both Gram-positive Staphylococcus aureus and Gram-negative Escherichia coli after 30 min of light exposure (∼30 mW/cm2, λ ≥ 420 nm). Simultaneously, hemolysis and cytotoxicity evaluations validated their excellent biocompatibility. The findings presented here introduce a strategy for integrating photosensitive MOF and 3D printing to fabricate size-adjustable photothermal/photodynamic monoliths and patches, opening perspectives toward personalized treatment for wound management.

Self-healable and stretchable perovskite-elastomer gas-solid triboelectric nanogenerator for gesture recognition and gripper sensing

Gas-solid triboelectric nanogenerators (GS-TENGs) based on porous elastomers provide a promising avenue for the design of self-powered sensors. However, the intrinsic limitation of low electric output in GS-TENGs could affect the accuracy and sensitivity of sensing systems. Here, we develop a porous composite by integrating an adhesive poly(siloxane-diphenylglyoxime-urethane) (PSDU) elastomer with ferroelectric (3,3-difluorocyclobutylammonium) 2 CuCl 4 [(DF-CBA) 2 CuCl 4 ] fillers. PSDU, an intrinsically triboelectric negative material with alternating hard-soft segments and supramolecular bonds, imparts excellent compressibility, adhesion, and self-healing properties to the composite. Simultaneously, the incorporation of (DF-CBA) 2 CuCl 4 as functional fillers leverages the formation of a hydrogen bonding network to enhance charge transfer processes. These fillers facilitate charge accumulation through an electric poling process, resulting in a power output improvement that surpasses 1400 times higher than that of a dense PSDU-based GS-TENG. Tapping onto the versatile properties of porous poly(siloxane-diphenylglyoxime-urethane)-perovskite (PSDU-PK) GS-TENGs, applications such as hand gesture/food recognition and dual-mode sensing system have been demonstrated, suggesting their promising potential in wearable electronics and smart agriculture.

Continuous recovery of tellurium and cadmium from simulated CdTe leachates using a fixed-bed-column adsorption system

Rare element resource (Te) loss and heavy metal (Cd) pollution, derived from waste photovoltaic CdTe cells, have attracted considerable attention in the cleaner production and environmental protection field. However, there are several technical barriers in conventional adsorption strategies for the continuous recovery Te(Ⅳ) and Cd(Ⅱ) due to single-component recovery, inefficient adsorbent utilization and less automation. Herein, this work presented a fixed-bed-column adsorption system for the continuous adsorption recovery of tellurium and cadmium from a simulated CdTe leachate using functional sludge-based adsorption fillers (LDO/SF and EDTA@LDH/SF) that prepared from water-processing sludge via hydrothermal synthesis, thermal activation and surface modification technologies. Breakthrough curves were analyzed for adsorption columns, considering initial concentration, flow rate, and filler height, with parameters evaluated using the Thomas and BDST models to determine the optimal separation parameters. During the continuous adsorption process, the column adsorption system with the filler layer height of 4 cm and liquid delivery rate of 1 mL/min can be used for continuous separation of more than 1000 mL of a simulated CdTe leachate and exhibits adsorption efficiencies of more than 96% and 82% for Te(Ⅳ) and Cd(Ⅱ), respectively. More importantly, the elution procedure was used to treat the column adsorption system with ion adsorption acceptances of 83% and 90% for Te(Ⅳ) and Cd(Ⅱ), respectively. Meanwhile, the functional sludge-based fillers demonstrated great regeneration and recycling capabilities, thus maximizing the utilization of adsorbents and saving treatment costs. This study has established a robust technical solution for the continuous recovery of tellurium and cadmium from simulated leachates, providing a practical framework for evaluating the efficiency of adsorption filler columns in actual applications.

A novel printing strategy to fabricate polyetheretherketone (PEEK)-based composites via hollow filaments filled with multiple reinforcements

ABSTRACT Polyetheretherketone (PEEK)-based composites fabricated by material extrusion (ME) have attracted broad research attention; however, the complex pre-made composite filament process makes them inflexible. In this work, a novel composite printing strategy was proposed by filling composite powder into hollow filaments to construct composite filaments for printing. This strategy eliminated the screw extrusion composite filament process and fabricated composite parts directly using composite powders. Hydroxyapatite-reinforced polyetheretherketone (HA-PEEK) and carbon fibre-reinforced polyetheretherketone (CF-PEEK) composite specimens were fabricated based on the proposed printing method, and their chemical, physical, and mechanical properties were investigated. To improve the mechanical performance of the specimens, annealing was conducted. It was found that the printed composite specimens had excellent mechanical properties. The highest flexural strengths of the 10% HA-PEEK-R and 5% CF-PEEK-R specimens were detected as 352.9 and 399.4 MPa, respectively. The compression strengths of the 10% HA-PEEK-R and 20% CF-PEEK-R specimens peaked, representing 123.0 and 137.2 MPa, respectively. Furthermore, adding different functional reinforcement fillers or various filler contents to different segments of hollow filaments, sandwich structures and gradient structures were successfully fabricated.

Bacterial cellulose-based Janus energy storage phase change composite aerogel for efficient interfacial solar vapor generation

Interfacial solar evaporation systems based on Janus structures exhibit potential application prospects in terms of salt tolerance. However, intermittent and unstable light conditions limited the evaporation rate and water production performance of the evaporators. The introduction of energy storage phase change (ESPC) composite materials into the interface solar evaporators can effectively solve this problem. In this work, bacterial cellulose (BC) is selected as the matrix material, sodium alginate (SA) and multi-walled carbon nanotubes (MWCNTs) are added as functional fillers, and porous composite aerogels are prepared using direct freeze-drying. On this basis, Janus porous composite aerogel (J-BCS/CNT) with ESPC function is further constructed by depositing paraffin onto the upper layer of the aerogel through a unilateral vacuum impregnation method. The aerogel exhibits strong photothermal conversion capabilities and excellent thermal management properties. The addition of appropriate amount of MWCNTs enables it to obtain high latent heat storage and release functions, providing energy for operation in dark conditions. Under the solar irradiation of 1.5 kW m−2, J-BCS/CNT40% aerogel exhibits a high evaporation rate of 1.95 kg m−2h−1 in pure water and 0.67 kg m−2h−1 under dark conditions. The salt evaporation resistance test shows that the aerogel has excellent purification capabilities in high-concentration salt water (20 wt%) solutions. More importantly, the long-term energy storage-release tests of J-BCS/CNT in 3.5 wt% saline water indicate that the aerogel reveals excellent sustainability and latent heat release functions.

Synchronous and efficient removal of carbon, nitrogen, and phosphorus from actual rural sewage by composite wetlands enhanced with functional fillers

A composite wetland (CECW) was constructed by introducing P-adsorption filler (EPAF) and activated sludge into traditional wetlands for treating actual sewage. The results showed that EPAF improved P removal through physico-chemical adsorption, and it could be stably regenerated after adsorption saturation without potential risks. Meanwhile, zeolite promoted NH4+-N reduction in sewage by cation exchange. In addition, simultaneous biological removal of carbon, nitrogen, and phosphorus was achieved through nitrification, denitrification, anammox, and aerobic P-accumulation processes induced by Nitrobacter, Proteus Hauser, Candidatus Paracaedibacter, and Brevundimonas. Under the coupling of filler interception/adsorption, microbial assimilation/transformation, flocculation, and plant uptake, CECW obtained the removal rates of 93.22 %, 85.75 %, 91.80 %, 95.38 %, 97.07 %, and 78.05 % for turbidity, TN, NH4+-N, TP, PO43−-P, and TCOD, which met the Class 1A standard (GB18918-2002). Therefore, the experiment systematically investigated the effects and mechanism of CECW in treating actual sewage, which could provide reference for rural sewage treatment and sludge utilization.

Unique polymer‐based composite coating with high anti‐corrosion characteristics and functional fillers

AbstractThe objective of this research is to develop a composite polymer coating with increased thermal conductivity and corrosion resistance for protecting structural materials in heat exchange apparatuses. Chemically pure compounds such as graphene, boron nitride, tyrosine, sodium hydroxide, zinc pyrophosphate, ethyl acetate, and epoxy resin with the addition of secondary polypropylene were utilized as raw materials. The obtained coatings were evaluated using an emission scanning microscope equipped with an energy‐dispersive spectroscopy (EDS) detector. Electrochemical activity was measured using standard equipment within a frequency range of 0.1–0.01 Hz. Thermal conductivity and corrosion resistance were measured at 0.24 W/m K and 9.70 Ω/cm2 when using only epoxy resin with the addition of secondary polypropylene. When employing a composite consisting of epoxy resin with the addition of secondary polypropylene, boron nitride, graphene, tyrosine, and zinc pyrophosphate, the thermal conductivity and corrosion resistance values were 1.65 W/m K and 11.10 Ω/cm2, respectively. Polymer coatings containing 30% composite demonstrated the highest thermal conductivity (1.65 W/m K) and corrosion resistance (11.20 Ω/cm2). The research findings can be utilized to create polymer coatings with enhanced thermal conductivity and corrosion resistance values. This polymer coatings could serve as structural materials for heat exchange devices.Highlights Corrosion resistance increase with complexing of composite coating. Thermal conductivity increase with complexing of composite coating. Use of epoxy resin with secondary polypropylene make thermal conductivity value.

Advanced and sustainable EMI shielding composites: Natural rubber-nitrile rubber blends enhanced with hydrothermally synthesized Polyaniline Nanofibers and spinel strontium ferrites

Conductive fillers, such as metals and carbon compounds, often exhibit lower compatibility with polymer matrices, leading to agglomeration phenomena that negatively impact the processing and performance of composites. Polyaniline (PANI) nanofibers, with their high conductivity, rapidly create conductive pathways upon contact, reducing current leakage and dielectric loss in composites. To address the compatibility challenges between fillers and matrices, this study adopts a simple, cost-effective approach for synthesizing highly efficient EMI shielding composites. Specifically, we employ hydrothermal synthesis to enhance the properties of PANI nanofibers and spinel strontium ferrites, significantly improving their performance as filler particles. By modifying the morphology of the conductive fillers and incorporating magnetic particles wrapped with an insulating polymer layer, we enhance filler-matrix compatibility. Notably, the synthesized system is a composite made of natural rubber, highlighting its relevance and importance in the current era. This approach not only improves compatibility but also leverages the sustainable properties of natural rubber, making it a significant advancement in the field of EMI shielding materials. In this paper, we report a flexible EMI shielding composite with efficient EM wave absorption, prepared using a natural rubber-nitrile rubber blend as the matrix, and hydrothermally synthesized improves polyaniline nanofibers and spinel strontium ferrite as functional fillers. The shielding efficiency (SET) increases up to 36 dB with different PANI-SrFe2O4wt percentages. This demonstrates the potential of composite for high-performance applications.

Upcycling PVC and PET as Volume-Enhancing Functional Fillers for the Development of High-Performance Bio-Based Rigid Polyurethane Foams

Polyvinyl chloride (PVC) and polyethylene terephthalate (PET) contribute significantly to global plastic waste, with only 9% recycled in recent years. In this work, these plastic wastes were upcycled as functional fillers to improve the rigid polyurethane foam (RPUF) properties. To attain this target, we leveraged the intrinsic polarity of the C=O and C-Cl groups of PVC and PET to induce intermolecular attractions with the N-H groups of the polyurethane matrix, evidenced by the observed IR peak shifts. This enhanced the nucleating effect during foaming, increasing the foams’ compressive strengths by 77% and 22% with the addition of 10% PVC and 5% PET filler, respectively. Furthermore, the addition of PVC and PET fillers increased the foam volume. Thus, the collective utilization of PPW and its corresponding impact on the CO-based RPUF’s properties signifies a reduction in carbon dioxide emissions by 14.15% and 17.52% for PVC and PET, respectively. Moreover, thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) revealed improved thermal stability and degradation profiles of the produced RPUFs. Overall, this work highlights potential advancement in environmentally responsible upcycling strategies for common end-of-life plastic wastes, while enhancing rigid foam properties.

How the Dimensions of Plant Filler Particles Affect the Oxidation-Resistant Characteristics of Polyethylene-Based Composite Materials

This study analyzed the possibility of using plant-originated waste materials (black and green tea dust) as functional polyethylene fillers. The dependence between the size of the filler particles and their antioxidant potential is discussed. Six fractions were selected: below 50 µm, 50–100 µm, 100–200 µm, 200–400 µm, 400–630 µm and 630–800 µm. Significant differences between the effect of particle size and the antioxidant properties of black and green tea were found using the extraction method to analyze antioxidant activity (DPPH method) and total phenolic content (Folin-Ciocalteu method), suggesting a higher potential for using green tea as a filler with antioxidant properties, as well as the benefits of finer active filler distribution. Biomass waste fillers were mixed with low-density polyethylene LDPE SEB 853 I’m Green®, Braskem. Those samples were oxidized at 100 °C for 5 and 15 days to investigate the radical scavenging properties of fillers in composites. Fourier transform infrared spectroscopic studies show that the addition of both types of filler prevents the thermo-oxidation of polyethylene for 5 days. After 15 days, all samples except the BTW 400–630 and 630–800 µm exhibited oxidation. The mechanical properties of the LDPE and its’ composites were tested, and we noted an increased brittleness of neat LDPE after thermal oxidation. The addition of black tea particles above 100 µm in size prevents this behavior.

Development of cellulose-based self-healing hydrogel smart packaging for fish preservation and freshness indication

Biomass-based composite packaging materials loaded with functional fillers have good application prospects in food preservation and freshness detection. Self-healing hydrogel packaging films based on nanocellulose (CNF), polyvinyl alcohol (PVA), and ZIF-8 embedded with curcumin (Cur@ZIF-8) were developed in this study. The synthesis of Cur@ZIF-8 was demonstrated by characterization experiments. The addition of Cur@ZIF-8 enhanced the water vapor barrier property, tensile strength, and elongation at break of hydrogel films by 49.2 %, 193.5 %, and 172.9 %, respectively, and endowed them with excellent antimicrobial, antioxidant, and ammonia sensitivity. In packaging tests with fish, hydrogel films loaded with Cur@ZIF-8 inhibited spoilage and microbial growth to extend the shelf life of fish to 9 days, and the color change of hydrogel films allowed for real-time monitoring of fish freshness. This study provided a new solution for smart packaging materials with dual functions of preservation and freshness indication.

Simple preparation of ultra‐thin white g‐C3N4 nano‐sheets and their use as nanofillers to enhance the tribological properties of epoxy composite coating

AbstractGraphite phase carbon nitride (g‐C3N4) has shown great promise as a functional filler in the field of friction. But at present, research in the field of friction mainly focuses on bulk g‐C3N4 or obtaining g‐C3N4 nano‐sheets through inefficient exfoliation strategies, which greatly limits its industrial applications. In the study, a simple and effective secondary calcination method has been developed to successfully fabricate ultrathin white g‐C3N4 nano‐sheets. The mass ratio of the same volume of bulk g‐C3N4 and white g‐C3N4 nano‐sheets was as high as 50:1. Subsequently, the tribological performance of epoxy (EP) composite coatings containing different contents of bulk g‐C3N4 and g‐C3N4 nano‐sheets were researched. The EP composite coatings containing 1 wt.% g‐C3N4 nano‐sheets possess the lowest wear rate and friction coefficient in all samples, which is attributed to the two‐dimensional planar structure and high specific surface area of g‐C3N4 nano‐sheets make it easier to transfer to the dual surface to form the excellent transfer film under the action of friction force, so that the friction mainly occurs between a dual surface and a transfer film, which effectively improves the tribological performance of the coatings.Highlights Ultrathin white g‐C3N4 nano‐sheets were prepared by secondary calcination. EP‐1 wt.% g‐C3N4 nanosheets show the best tribological properties. g‐C3N4 nanosheet is easy to transfer to dual surfaces to form transfer films. This work provides guidance for the application of nanofillers in tribology.

Biopolyurethane coatings with silica-titania microspheres (MICROSCAFS®) as functional filler for corrosion protection

In this work, we studied a biopolyurethane (BioPU) coating derived from a bio-based polyol and isocyanate for the protection of carbon steel against corrosion. The direct utilization of polyols obtained from raw biomass represents a novelty in polyurethane coatings production. The protective properties of these coatings were enhanced by incorporating unique silica-titania (ST) MICROSCAFS®, which are microspheres exhibiting interconnected macro- and mesoporosity. They were loaded with tannic acid (TA), an eco-friendly corrosion inhibitor. Confirmation of TA loading into the ST carriers (therefore called ST\\TA) was achieved through Attenuated total reflectance - Fourier-transform infrared spectroscopy (ATR-FTIR) and Thermogravimetric (TG) analyses. TG analysis revealed that ST\\TA particles contain approximately 34 wt% TA, and their average particle diameter is approximately 25 ± 5 μm, observed by SEM. The TGA shows slightly improved thermal resistance of the coatings modified with the filler MICROSCAFS®. Furthermore, it was observed that the fillers strengthened the coating hardness without negatively affecting the adhesion strength. Electrochemical Impedance Spectroscopy (EIS) results demonstrated that all modified coatings exhibited very good to excellent resistance in mild corrosive environments. The coatings maintained a high impedance modulus (|Z|) at low frequencies and phase angle values close to −90° across a wide frequency range, over an immersion period of 80 days in a 0.05 M NaCl solution. After 80 days of immersion, the best coating, BPU-ST\\TA, displayed |Z| of 3 × 1010 Ω cm2. Scanning Vibrating Electrode Technique (SVET) analysis revealed the inhibitory behaviour of TA. For the BPU-ST\\TA sample, inhibition of both anodic and cathodic activities was clearly visible, with a significant reduction of the current densities starting at 1 h and up to at least 24 h of immersion. In summary, the BioPU coatings modified with tannic acid-loaded MICROSCAFS® exhibit improved barrier properties and notable corrosion inhibition capacity in mild corrosive environments.

Flexible and Recyclable Bio-Based Polyester Composite Films with Outstanding Mechanical and Gas Barrier Properties Using Leaf-Shaped CNT@BNNS Covalent Heterojunction.

With the depletion of petroleum resources, the development of sustainable alternatives for plastic substitutes has grown in importance. It is urgently desirable yet challenging to design high-performance polyesters with extensive mechanical and prominent gas barrier properties. This work uses bio-based PBF polyester as a matrix, "leaf-shaped" carbon nanotube@boron nitride nano-sheet (CNT@BNNS) covalent hetero-junctions as functional fillers, to fabricate CNT@BNNS/PBF (denoted as CBNP) composite films through an "in-situ polymerizing and hot-pressing" strategy. The covalent CNT "stem" suppresses the re-stacking of BNNS "leaf", endowing hetero-structured CNT@BNNS illustrates superior stress transfer and physical barrier effect. The covalently hetero structure and high orientation degree of CNT@BNNS greatly improve the comprehensive performance of the CBNP composites, including excellent mechanical (strength of 76MPa, modulus of 2.3GPa, toughness of 85MJm-3, elongation at break of 193%) and gas barrier (O2 of 0.015 barrer, and H2O of 1.1 × 10-14g cm cm-2s-1Pa-1) properties that are much higher than for pure PBF or other-type polyesters, and most engineering plastics. Moreover, the CBNP composites also boast easy recyclability, overcoming the tradeoff between high performance and easy recycling of traditional plastics, which makes the polyester composite competitive as a plastic substitute.

Asymmetric and mechanically enhanced MOF derived magnetic carbon-MXene/cellulose nanofiber films for electromagnetic interference shielding and electrothermal/photothermal conversion

The prosperity of wearable and microelectronic devices tremendously facilitates to exploit thin and flexible composite films with multifunction. Free-standing MXene films have aroused considerable interest in the fields of electromagnetic interference (EMI) shielding and thermal management because of brilliant electrical conductivity, distinctive layered architecture and remarkable localized surface plasmon resonance effect. Nevertheless, the inferior mechanical strength and potential performance degradation in humid environments seriously constrain their practical applications. In this regard, robust and multifunctional CoNi-MOF-74 derived magnetic carbon/cellulose nanofibers (CNF)-MXene/CNF composite films with Janus architecture were successfully constructed via two-step vacuum-assisted filtration technology. The rational arrangement of functional fillers effectively improves the impedance matching, promoting the incident electromagnetic waves to enter the films for consumption. Constructing double-layered structure could induce the generation of “absorption-reflection-reabsorption” dissipation manner, dramatically enhancing EMI shielding performance. The bi-layered magnetic carbon/CNF-MXene/CNF composite membranes (0.1 mm in thickness) realize a fascinating EMI shielding effectiveness of 68.86 dB and a superior absorption efficiency of 58.82 dB. Meanwhile, the brilliant conductivity and significant localized surface plasmon resonance effect of MXene/CNF layer endow the composite films with excellent electrothermal/photothermal conversion capability, greatly broadening application prospects. The steady temperature of the composite films is as high as 112.9 °C within 10 s under the low driven voltage of 3.0 V and the saturation temperature reaches up to 154.2 °C within 15 s at the light intensity of 1500 W/m2, respectively. Moreover, the plentiful hydrogen bonding interaction and compact interfacial combination jointly enable the composite films to possess robust mechanical flexibility, satisfying the demands in practice. This work supplies a prospective guidance for preparing flexible and multifunctional composite films with Janus architecture, revealing great application potential in wearable and microelectronic devices even under harsh conditions.

Recent advances in embedded technologies and self‐sensing concrete for structural health monitoring

AbstractFully embedded and spatially diffuse sensors are central to the advancement of civil and construction engineering. Indeed, they serve as an enabling technology necessary for addressing the current challenges associated with through‐life management and structural health monitoring of existing structures and infrastructures. The need to identify structural issues early on has driven the integration of such embedded sensing capabilities into construction materials, turning passive structures into proactive, self‐aware “entities,” commonly referred to as Smart Structures. The economic rationale behind this endeavor is underscored by the vital significance of continuous monitoring, which enables prompt anomaly assessment and thus mitigates the risks of potential structural failures. This is particularly relevant for road and rail infrastructures, as they represent a substantial and enduring investment for any nation. Given that a large majority of these large infrastructures are composed of concrete and reinforced concrete, both academics and construction companies are continuously researching micro‐ and nano‐engineered self‐sensing solutions specifically tailored for this building material. This comprehensive review paper reports the latest advances in the field of self‐sensing concrete as of 2024, with an emphasis on intrinsic self‐sensing concrete, that is, electrically conductive functional fillers. A critical analysis and a discussion of the findings are provided. Based on the perceived existing gaps and demands from the industry, the field's future perspectives are also briefly outlined.