High-strength bolt friction connections (HSBFCs) in steel constructions often employ exterior anti-corrosion coatings, and some connections in steel bridges extend these coatings to their friction surfaces. However, previous studies on HSBFCs have overlooked the influence of external anti-corrosion coatings and coatings on friction surfaces. This research investigates the impact of internal and external anti-corrosion coatings on shear performance through experimental testing. Shear tests were conducted on 43 connections under 17 different conditions, varying the presence of anti-corrosion coatings on friction surfaces and external coatings, including conditions of construction and maintenance. Calibration tests revealed varying anti-slip coefficients: sandblasted surfaces measured 0.44, below specification; epoxy zinc-rich primer coatings measured 0.27; and alcohol-soluble inorganic anti-rust primers measured 0.50, both meeting or exceeding specifications. Simulated C4 atmospheric corrosion environments and dry-wet alternating copper accelerated acetic acid salt spray tests were performed. Results indicate predictable indoor corrosion acceleration and significant shear capacity degradation (4.9 % to 19 %) despite external coating use. Coatings on friction surfaces delayed degradation, while external anti-corrosion coating effectiveness declined post-construction and maintenance. Analysis shows shear capacity degradation in unprotected connections was 1.5 to 1.8 times higher than protected counterparts, attributed to reduced anti-slip coefficients and bolt pre-tension loss.
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