This paper presents an experimental program on a series of long-span cold-rolled aluminium portal frames with various configurations subjected to different load combinations. The main structural members of the portal frame systems, including columns and rafters, were constructed using cold-rolled aluminium back-to-back built-up channel sections made from aluminium alloy 5052-H36 materials. The objectives of this paper are to understand the structural behaviour of different portal frame configurations and to explore possibilities for improving the performance of the structural systems, including strength and ductility enhancements. A total of four full-scale two-bay portal frame systems, each featuring two end frames and a central frame, were tested. The columns were braced against flexural-torsional buckling by girts spanning between the columns of the central frame and the columns of the two end frames. As a result, the portal frames failed due to in-plane sway deformations with the columns reaching their full section capacities. The tests revealed that the addition of rafter tie and sleeve stiffeners significantly improved the performance of the cold-rolled aluminium portal frame systems. Described in a separate publication, the authors also conducted a study to experimentally investigate the behaviour of the same system but with unrestrained columns, resulting in failure due to flexural-torsional buckling. Collectively, these two works form the foundation for further studies on cold-rolled aluminium portal frames in particular, and aluminium structures more generally.
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