Fraction Of Carbides Research Articles

Micro abrasion in Fe-Cr-C-Nb alloys samples: The role of niobium

This paper addresses to analyze the role played by Niobium (Nb) in the microstructure of Fe-Cr-C alloys being tested in micro abrasion conditions (ball abrasion test). Three alloys with differences in Cr content and one of them with 5% Nb have been prepared as weld tracks under Fe-C substrate. The resulting microstructures contain carbides embedding in a metallic matrix (MMC). Significant changes in mechanical properties are expected depending on the morphology, size and distribution of carbides. Results pointed out to an improvement in wear resistance of Fe-Cr-C-Nb alloy although it showed lower values of hardness and volume fraction of carbides in comparison to the other alloys. The coefficient of friction was also affected by Nb addition. Such results evidence the possibility of using such alloy in applications that require high performance in wear resistance as mining and agriculture equipment.

Effect of hot coil immersion cooling process on microstructure and properties of strip steel and oxide scales

ABSTRACT Coils obtained at the end of hot rolling of four different low carbon steels (DX54D, HX180YD, DX51D and HCT590X) were subjected to immersion in water for cooling (IC) as against the normal natural cooling (NC). IC produces significant improvements in the microstructure, scale formation, distribution of mechanical properties and surface quality. A model developed to simulate thermal history in the hot coil being cooled indicates that the 0.1°C/min core cooling rate in NC increased by over 7 times in IC, thereby decreasing the temper softening effects. Results of the tests performed exhibit a greater uniformity in the longitudinal properties and a 30–50% reduction in the band spread. The volume fraction of carbide on the DX54D steel is reduced by 20–30%, and the yield platform length is increased from 2.6 to 3.4%. The IC process was observed to significantly inhibit the formation of the banded structure in the HCT590X steel and the average yield strength of the coil increased by ∼30 MPa. The thickness of the oxide scale in all the steels decreased by 30–40% and the FeO content in the scale increased by 10–20%.

Evaluation of elastic constants of M23C6 and M7C3 embedded in Fe-Cr-C alloys using in-situ XRD tensile test and self-consistent model

This paper investigates the elastic properties of the model Fe-Cr-C alloys, specifically focusing on M23C6 and M7C3. The study uses in-situ synchrotron X-ray data during tensile deformation to determine the individual elastic characteristics of the matrix and iron/chromium carbides. The experimental results obtained from in-situ X-ray diffraction (XRD) are compared to the elastic constants of carbides that were reported in previous studies and derived using density function theory (DFT). The appropriate elastic constants for M23C6 and M7C3 were selected based on the self-consistent code executing with reported elastic constants. The directional elastic modulus and Poisson's ratio of iron/chromium carbides are calculated, and the anisotropy of the elastic constants is evaluated using the XRD lattice deformations under loading. The elastic modulus of carbide varies with the volume fraction of carbide in the effective medium. The study finds that the hexagonal structure is more probable than orthorhombic structure for M7C3 due to well-matched estimations of the directional elastic modulus and Poisson's ratio obtained from in-situ XRD data and the self-consistent calculations. In-situ XRD analysis of elastic behavior of each diffraction can be used to demonstrate the elastic constants of carbides and shows potential for obtaining precise elastic constants by integrating with self-consistent modeling and DFT.

Evolution of carbides and Charpy toughness in a low alloy bainitic steel during step-up aging process

The low alloy bainitic steel used in reactor pressure vessels deteriorates during thermal service while the macroscopic thermodynamic parameters that cause thermal aging remains unknown. In this work, a thermal aging restructuring scheme was proposed by step-up aging the steel from 350 °C to 490 °C, with a total duration of 7500 hours. Samples from varied thickness of the steel were characterized in terms of carbides evolution and Charpy impact toughness at 20 °C. The carbide size and its fraction were statistically analyzed showing partial coarsening and dissolution during aging, while the carbide fraction was found linearly correlated with the impact energy for the first time. The critical transition temperature parameter of the aging process was found to be 470 °C for the steel. The macroscopic thermodynamic parameters, including the thermal aging time and temperature, facilitate a comprehensive understanding of the material degradation mechanism and provide a basis for long-term safety of equipment.

Microstructure, hardness, and wear resistance of high-carbon hypereutectic high chromium irons containing W for use as roller sleeves

High chromium irons (HCI) have rarely been investigated the impact of varying W content on the microstructure and performance of high-carbon irons by scholars. In this study, after calculating by Java-based Materials Properties software (JMatPro), the casting alloying method was applied to explore the effect of adding W (0-15 wt%), Mo 3 wt%, and C 6 wt% on HCI to prepare highly wear-resistant and hard materials. The results showed that the maximum volume fraction of carbide was 38% at C 6 wt%. The addition of W promoted the formation of M6C with a maximum volume fraction of 21%, which increased the hardness to 64.5 HRC and reduced the weight loss to 0.062 g. Since W10 (the iron with W 10 wt%) and W15 (the iron with W 15 wt%) exhibited similar wear resistance but lower impact resistance, the W10 samples were heat-treated. W10 after QT550 (quench and temper heat treatment at 550 °C) sample developed a large number of M6C-type carbides and martensite in the matrix, which improved the properties of the matrix by diffusion strengthening, leading to a hardness of 70.0 HRC and a reduction in weight loss to 0.035 g. Compared to the Cr20 reference iron, W10 after QT550 was 22.8% higher in hardness and 76.8% lower in abrasion. Concurrently, an experiment was conducted on the production of roller sleeves. With the use of W10 after QT550, the lifetime of the roller sleeve was increased by 1.6 times.

Achieving 2.7 GPa tensile strength in ultrastrong high-carbon steel through prolonged low-temperature tempering

The mechanical properties of high‑carbon martensitic steel are improved by low-temperature tempering. This is due to carbon diffusion and carbide precipitation, which depend on temperature and time. To further improve mechanical properties and develop optimum tempering conditions of the conventional high‑carbon martensitic steel, long-term tempering was carried out at approximately 175 °C and 250 °C. Excellent mechanical properties, which had not been achieved before, were obtained after tempering samples at 175 °C for over 40 d, resulting in tensile strength of 2.7 GPa, yield strength of 2.3 GPa and total strain of 2.6%. Similarly, yield strength values exceeding 2.4 GPa were observed in samples tempered at 250 °C for 5 d. To understand the remarkable outcomes achieved, a detailed investigation into the tempering stages, with the use of Transmission Electron Microscopy (TEM), Scanning Electron Microscopy (SEM), and X-ray Diffraction (XRD) analyses, was essential. The microstructure contained the typical tempered martensite matrix embedded by ultrafine carbides and retained austenite which decomposed slowly with increasing tempering time at 175 °C, contributing to a noticeable increase in strength. Conversely, no pronounced effect of retained austenite was observed on the strength evolution of tempered specimens at 250 °C. At the initial stage of long-term tempering, the primary strengthening mechanism was carbon solid solution strengthening with a value exceeding 1000 MPa. The solid solution strengthening weakened with tempering time, while precipitation strengthening increased with the growth and increasing volume fraction of carbides. The interplay of their effects and the softening of retained austenite led to a trend in which the total yield strength increased, followed by a decrease with increasing holding time. The resulting nuanced mechanical properties and microstructure obtained from long-term tempering offer strategies for synergistic strengthening and ductility of high‑carbon steels, thereby facilitating the expansion of their potential applications.

The effect of tempering temperature on microstructure and corrosion resistance of M390 powder metallurgical martensitic stainless steel

The corrosion resistance of M390 powder metallurgical martensitic stainless steel with different tempering temperatures was investigated by potentiodynamic polarization measurements, salt spray tests, and microstructural analyses utilizing scanning electron microscopy (SEM), X-ray diffraction (XRD), and transmission electron microscopy (TEM). The tempering temperature had no significant effect on the size and volume fraction of carbides. The corrosion resistance of M390 steel gradually deteriorated with increasing tempering temperature, and a loss passivation (LOP) effect was observed when tempered at 450 °C, 500 °C, and 550 °C. Transmission electron microscopy (TEM) analysis showed that the width of the Cr-depleted zones around the undissolved M7C3 carbides increased with increasing tempering temperature, while the Cr content in these zones decreased, which was the main reason for the deterioration of corrosion resistance. This study offers valuable insights into optimizing the tempering process to improve the corrosion resistance of M390 steel for practical applications.

Kinetics and mechanisms of high-temperature oxidation in BCC and FCC high-alloy Fe-based alloys with high volume fraction of carbides

This study conducts a detailed analysis of high-temperature oxidation and microstructural evolution in two high-alloy Fe-based alloys, each characterized by a high-volume fraction of carbides but differentiated by their matrices − body-centered cubic (BCC) and face-centered cubic (FCC), which was achieved by the addition of nickel. By investigating the intricate interplay of factors such as phase composition, nickel content, and the presence of carbides, this research aims to elucidate the diverse oxidation kinetics and underlying mechanisms specific to each alloy type. Results show that the BCC alloy exhibits slower oxidation kinetics compared to its FCC counterpart, suggesting better performance in high-temperature environments. Moreover, while both alloys develop strong adhesive oxide scales primarily composed of Cr2O3, the FCC alloy experiences more pronounced scale spallation and cracking. A faster progression of decarburization was observed in the BCC alloy. This comprehensive comparison highlights how variations in matrix structure, along with nickel content and carbide behavior, critically influence oxidation kinetics, scale adhesion, and the overall integrity of oxide scales. Understanding these nuanced interactions is crucial for designing high-performance alloys tailored for extreme operating conditions.

Effect of microstructure on wear resistance during high temperature carburization heat treatment of heavy-duty gear steel

To shorten the production cycle of heavy-duty gear steel and ensure its wear resistance, high temperature carburization, two high-temperature tempering, quenching, subzero treatment, and low-temperature tempering treatments were performed on 18Cr2Ni4WA steel in this work. The effect of surface precipitation phases and retained austenite on wear resistance after different heat treatments was studied throughout the process. The results show that an increase in the volume fraction (Vcar) and size (Dcar) of undissolved carbides and a decrease in the volume fraction of retained austenite (Vr) are beneficial to wear resistance. The Vcar increases from 3.4 % to 6.3 %, and the Dcar increases from 152 nm to 161 nm. The undissolved carbides are mainly cementite. The carbon content of retained austenite decreases from 1.02 % to 0.79 %, and Vr decreases from 40.6 % to 4.8 %. In addition, the microstrain increases from 0.386 % to 0.458 %, and the wear rate decreases from 0.49 × 10−8 mm3·N−1·mm−1 to 0.46 × 10−8 mm3·N−1·mm−1. The improvement in wear resistance is mainly attributed to solid solution strengthening of carbon atoms and precipitation strengthening of undissolved carbides.

Relating rolling contact fatigue (RCF) life to the microstructure evolution in aerospace grade bearing steels: A comparison of Cronidur-30 with AISI 440C

This article presents an extensive analysis of the microstructural evolution under various heat treatment conditions, mechanical properties (hardness), and rolling contact fatigue (RCF) life assessment and sub-surface crack analysis are studied on high nitrogen bearing steel Cronidur-30(Cr-30). An optimum solutionising temperature range has been identified which ensures desirable hardness as well as low retained austenite content. The microstructure consists of primary M2 (C, N) and secondary M23C6 carbides. Sizes of carbides in Cr-30 are significantly smaller than in AISI 440C and this plays a critical role in enhancing the RCF life of Cr-30. A larger area fraction of fine carbides results in branches and subsequent sub-branches of cracks in Cr-30 steel. However, the AISI 440C sample exhibits extensively interconnected cracks due to the presence of larger carbides. The tempering response of Cronidur-30 exhibited a peak hardness of 61 HRC at both lower (150 °C) and higher (475 °C) temperatures. Higher temperature tempering showed L1 life improvement of over 0.5 fold compared to lower temperature tempering.

Small crack growth behavior and correlated microstructure-sensitivity during cyclic deformation of a high-chromium/carbon wrought tool steel

The macro to micro-mechanical mechanisms of cyclic deformation behavior of a carbide-containing ferritic steel was studied, and the exceptional properties obtained in low-cycle regimes were discussed, relying on the sensitivity of the small crack propagation to the microstructural characteristics. In this respect, the evolution of boundaries, sub-boundaries, carbides, and micro-textures in the vicinity of the crack growth path has been characterized in detail. Regarding this matter, the subtle alteration of grain size gradient, resulting in the decrement of incompatibility between mechanical properties of grains, is the main factor that halts the crack growth temporarily. Furthermore, both pre-existed and cyclically developed substructures could tortuous the crack propagation path and induce the crack closure effect, respectively. The advantages and disadvantages introduced by primary carbides, serving as initiators of small cracks, and dispersed high volume fraction of submicron carbides, inducing the formation of an effective strengthening layer (ESL) and acting as deflectors of small cracks, have been investigated, respectively. The {001} <110> oriented grains have been identified as preferred micro-texture contributing to small crack propagation. In total, the small crack sensitivity of the elaborated microstructure has resulted in a prolonged lifetime.

In situ neutron diffraction study and electron microscopy analysis of microstructure and texture evolution during annealing of rolled CoCrFeNi alloy doped with 1 at.%C

In situ neutron diffraction studies of changes in the dislocation density, volume fraction of carbides, and crystallographic texture have been performed during annealing of a cold-rolled multi-principal element CoCrFeNi alloy doped with 1 at.%C. In addition, microstructures of the as-rolled and several annealed samples of this alloy have been investigated using electron microscopy-based techniques. It is found that cold rolling to a thickness reduction of 74% results in a brass-type rolling texture with a spread of orientations between the Goss and brass components and with a pronounced 〈111〉//ND fiber. The deformed microstructure is characterized by a high density of dislocations and shows large variations in deformation structures in regions of different crystallographic orientations. In particular, bundles of deformation twins and high frequencies of shear bands are observed in regions having orientations along the 〈111〉//ND fiber. Annealing at 700 °C–1000 °C leads to recovery and recrystallization, during which shear bands and regions of mixed orientations act as preferential nucleation sites for recrystallized grains. Precipitation of M23C6 particles also takes place during annealing. The particles retard boundary migration, thus slowing down recrystallization and restricting grain growth. The average size of recrystallized grains does not exceed 5 μm even after annealing at 1000 °C for 60 min. While rolling textures are retained in some annealed samples, other samples demonstrate distinct recrystallization textures with new texture components. The results obtained in this work are compared with the literature data for several carbon-doped face-centered cubic multi-principal element alloys and for a carbon-free CoCrFeNi alloy.

The Effect of Tempering Temperature on Microstructure and Wear Behavior of Tungsten and Boron Alloyed Ni-Hard 4 White Cast Irons

AbstractThis study investigates the effect of tempering temperature on the microstructure and wear resistance of high-alloy white cast iron (Ni-Hard 4) with 1.15% W and 0.5% B additions. Specimens were austenitized at 850 °C for 5 h, quenched in air, and tempered at temperatures between 250 and 650 °C for 4 h. Equilibrium and non-equilibrium thermodynamic calculations were performed using Thermo-Calc software. After the microstructural investigations, hardness testing was carried out. A pin-on-disk tribometer was used to conduct wear tests under dry sliding conditions. Microstructure and worn surfaces were examined using light and scanning electron microscopes. The results showed that increasing tempering temperature resulted in a higher volume fraction of carbides. It was found that tempering at 550 °C for four hours increases resistance to wear giving the lowest measured values of weight loss and wear rate. Accordingly, tempering allows the precipitation of fine carbides in the martensitic matrix which may increase wear resistance.

Effect of Rare Earth Elements on Microstructure and Tensile Behavior of Nb-Containing Microalloyed Steels.

The present investigation endeavors to explore the influence of rare earth elements on the strength and plasticity characteristics of low-carbon microalloyed steel under tensile loading conditions. The findings from the conducted tensile tests indicate that the incorporation of rare earths leads to a notable enhancement in the yield strength, ultimate tensile strength, and ductility properties of the steel. A comparative analysis of the microstructures reveals that the presence of rare earths significantly refines and optimizes the microstructure of the microalloyed steel. This optimization is manifested through a reduction in grain size, diminution of inclusion sizes, and a concomitant rise in their number density. Moreover, the addition of rare earths is observed to foster an increase in the volumetric fraction of carbides within the steel matrix. These multifaceted microstructural alterations collectively contribute to a substantial strengthening of the microalloyed steel. Furthermore, it is elucidated that the synergistic interaction between rare earth elements and both carbon (C) and niobium (Nb) in the steel matrix augments the extent of the Lüders strain region during the tensile deformation of specimens. This phenomenon is accompanied by the effective modification of inclusions by the rare earths, which serves to mitigate stress concentrations at the interfaces between the inclusions and the surrounding matrix. This article systematically evaluates the modification mechanism of rare earth microalloying, which provides a basis for broadening the application of rare earth microalloying in microalloyed steel.

Effect of Output Conditions on Microstructure and Properties of SKD61 Laser Cladding

This study investigated the effect of cladding on tool steel (SKD61) by using 5%Cr-1.5%Mo-Fe powder (SKD61), which is expected to be economically effective when used to manufacture and mend die-casting parts. The cladding conditions were as follows: the distance between the coaxial powder supply head and the substrate surface was 20 mm, and Ar was used as the supply gas. The laser outputs applied in the cladding procedure were 3, 4, and 5 kW. The microstructure of the heat-affected zone in the processed specimens was analyzed, and the macrostructure and morphology of the substrate material were studied. Specimen hardness measurements were performed at intervals of 0.1 mm from the substrate surface to the core. As the laser output increased from 3 to 4 and 5 kW, the dilution rate increased from 10.6% to 11.8 and 13.2%. It was confirmed that the fraction of carbides increased as the laser output increased from 3 kW to 5 kW.

Investigating the wear resistance of high-chromium cast irons A532-class III-type A against high-energy abrasive particles

Regarding the widespread use of high chromium cast irons in manufacturing various industrial and mineral-processing parts such as liners, slurry pumps, and grinding balls, increasing erosion resistance is the key factor to enhance their performance. This research investigated three different chemical compositions of high chromium irons (in the eutectic and hypoeutectic range). Austenite destabilization process was conducted at two temperatures of 1060°C and 970°C followed by air cooling and then tempering at the range of 250°C to 400°C for 4 h. Erosion and bending tests were carried out on samples with optimal heat treatment conditions. Results show that the hardness of specimens heat-treated at 970°C, and also the low-carbon hypoeutectic specimens destabilized at 1060°C, increased by increasing tempering temperature over 300°C, which can be related to the formation of a higher volume fraction of M23C6 carbides. The best erosion resistance was observed in the low-carbon hypoeutectic specimen destabilized at 1060°C and tempered at 300°C. In addition, samples with higher erosion resistance exhibit lower bending strength. Finally, it was found that the principal wear mechanism was the occurrence of plastic deformation, and detachment of carbides from the surface before having an effective role in reducing wear.

Fe-Cr-C-V hardfacing coatings with molybdenum addition: Wear, corrosion, and cavitation performances

The purpose of this study was to determine how molybdenum content affected the hardfacing coatings made of Fe-Cr-C-V that resist wear, corrosion, and cavitation. The hardfacing process was applied on the S235JR steel by the metal arc welding method. Apart from the chromium-rich M23C6 and M7C3 (M: Cr, Fe) carbides, the presence of molybdenum led to the development of M2C (M: Mo, Fe, Cr) carbides. As molybdenum and carbon concentration decreased, the size and volume fraction of M23C6 and M7C3 carbides tended to reduce. While molybdenum did not significantly alter hardness or wear resistance, it was found to be advantageous in terms of cavitation and corrosion. The coating, including 3 wt% FeMo, demonstrated a 20-fold increase in cavitation resistance compared to the coating devoid of molybdenum. The hardfacing coatings' resistance to corrosion was increased by up to 4.5 times with the addition of molybdenum.

Effect of Cu addition on the precipitation behavior of M2C carbides in maraging steel

In this study, two Ferrium S53 steels with and without 1.5% Cu were prepared. The microscopic morphology and structure of these steels during aging treatment were analyzed by transmission electron microscopy (TEM). The average equivalent spherical radius (Rv), volume fraction (ϕv), and number density (Nv) of Cu-rich precipitates and M2C carbides during aging treatment were analyzed by atom probe tomography (APT), and the spatial distribution, interfacial elemental segregation, and one-dimensional concentration profiles of the two types precipitates were also characterized. Based on the distribution of elements, 5%Cu and 9% (C + Mo) isoconcentration surfaces were selected to obtain Cu-rich precipitates and M2C carbides, respectively. The results demonstrate that the Cu-rich precipitates formed before the M2C carbides. The segregation of Cr and Mo elements at the phase interface due to the nucleation and growth of Cu-rich precipitates can promote the formation of the M2C carbides. The two types of precipitates display adjacent distribution relationship in steel. The number density of M2C carbides in steel contain 1.5%Cu can be greatly increased when the Cu-rich precipitates serving as nucleation particles. The formation of needle-like M2C carbides inhibited the coarsening of Cu-rich precipitates. More dispersive and fine M2C carbides were obtained in the steel.

Numerical and experimental study of underwater friction stir welding of 1Cr11Ni2W2MoV heat-resistant stainless steel

Due to the benefits of solid-state joining, friction stir welding (FSW) has seen an increase in applications in the aircraft and automotive industries. However, short tool life and heat-affected zone (HAZ) softening are the two main issues with the FSW of advanced high-strength steel. In this study, the underwater friction stir welding (UFSW) of 1Cr11Ni2W2MoV steel was investigated and compared to the Normal friction stir welding (NFSW). Besides, a 3-D thermo-mechanical finite element model was developed to understand the effect of the different cooling mediums and tool rotation rates on the thermal cycles, plastic deformation, tool wear, and microstructure evolution. The simulation results revealed that the stir zone (SZ) of the UFSW exhibits lower peak temperatures and smaller plastic strain compared to the NFSW. The experimental results showed that a high tool rotation rate can be used during UFSW without causing overheating of the workpiece and tool materials resulting in high joint quality and low tool wear. The M23C6 and Fe3C carbide fractions in the HAZ at UFSW are lower than that at NFSW. The UFSW reduces the soft HAZ's width and increases its hardness. The ultimate tensile strength was increased by 17 %, and the HAZ width was decreased by 35 % at UFSW compared to that at NFSW.

The influence of laser remelting on microstructural changes and hardness level of flame-sprayed NiCrBSi coatings with tungsten carbide addition

The presented article describes the influence of the laser remelting process on microstructural changes, heat-affected zone size, dilution effect and hardness level of hard-facing Ni-based coatings based on NiCrBSi system with the addition of W2C\\WC carbide in the context of thermal diffusivity and specific heat value. This relationship is practically not described in the literature. Three commercial systems, Metco 15E, Metco 36C and customized Metco 15E + DURMAT® FTC, were deposited by flame-spraying on carbon steel with the following laser remelting treatment with different energetical variants. The total deposited in coatings energy value was used as a comparison criterion. The reflectance effect was also considered as a factor influencing the total energy transferred to the coatings. The dilution effect, heat-affected zone size, and hardness level in the context of microstructural changes caused by the laser remelting process in the context of thermal diffusivity were analyzed. It was revealed that the reflectance factor can be omitted as a negligible form point of view of total deposited energy in the coating. The thermal diffusivity of coating materials is similar, but the difference in HAZ and dilution effect is very significant. It can suggest that the thermal diffusivity is an important factor affecting microstructural changing in laser remelting process of flame sprayed NiCrBSi systems, especially when is considered together with specific heat related to presences of different fraction of tungsten carbide.