ABSTRACT Coal and lignite ash are emerging as significant sources for extracting rare earth elements (REEs) and critical minerals. Despite lower concentrations of critical elements in ashes, their preconcentration is crucial for enhancing extraction efficiency and reducing energy consumption. Additionally, the simultaneous extraction of base metals could render combustion residue a more appealing raw material alongside the critical elements. Lignite fly ash samples from Neyveli, India, were analyzed using physical separation methods to preconcentrate critical elements. The total rare earth element (REE) content, including Y (REY, 1057 mg/kg) and Sc (REY-Sc, 1086 mg/kg) and the outlook coefficient (1.35), exceeded the cutoff value for economic extraction. Ga content was found to be comparable to that in bauxite residue, used for Ga extraction in India. REEs showed their greatest concentrations in the finer and lighter fractions. In contrast, TiO2, Fe2O3, Gd, Er, Lu, Ba, Cd, CO, Cu, Ga, Mn, Mo, Nb, Ni, and Pb tended to concentrate in the denser fractions. A flow diagram was presented that outlined the preconcentration process for base metals (Fe, Ti) and critical elements within designated ash fractions.
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