Four-electron Oxygen Reduction Reaction Research Articles

Interfacial engineering of high-performance Fe2P2O7-based electrocatalysts for alkaline exchange membrane fuel cells

Fuel cells promise high energy density and energy conversion efficiency but are plagued by the scarcity of platinum for facilitating the oxygen reduction reaction (ORR). Herein, a facile synthesis of a heterojunction electrocatalyst of ZIF-8 derived carbon (Z8C) supported Fe2P2O7 (Fe2P2O7@Z8C) is reported. The electrocatalyst exhibited higher half-wave potential than the state-of-the-art Pt/C catalyst by more than 33 mV and achieved a peak power density of 152.47 mW cm−2, outperforming the Pt/C-driven cell by ca. 14.5 mW cm−2 in alkaline membrane electrode assemblies under similar operating conditions. X-ray photoelectron and X-ray absorption spectroscopic studies suggested a spontaneous electron redistribution across the heterojunction interface in Fe2P2O7@Z8C. Density functional theory calculations indicated that the electron redistribution may remarkably promote the intrinsic activity of Fe2P2O7@Z8C toward the four-electron ORR pathway. These findings offer an indispensable strategy for rational design of highly efficient and durable non-noble electrocatalysts.

In situ modulating coordination fields of single-atom cobalt catalyst for enhanced oxygen reduction reaction

Single-atom catalysts, especially those with metal−N4 moieties, hold great promise for facilitating the oxygen reduction reaction. However, the symmetrical distribution of electrons within the metal−N4 moiety results in unsatisfactory adsorption strength of intermediates, thereby limiting their performance improvements. Herein, we present atomically coordination-regulated Co single-atom catalysts that comprise a symmetry-broken Cl−Co−N4 moiety, which serves to break the symmetrical electron distribution. In situ characterizations reveal the dynamic evolution of the symmetry-broken Cl−Co−N4 moiety into a coordination-reduced Cl−Co−N2 structure, effectively optimizing the 3d electron filling of Co sites toward a reduced d-band electron occupancy (d5.8 → d5.28) under reaction conditions for a fast four-electron oxygen reduction reaction process. As a result, the coordination-regulated Co single-atom catalysts deliver a large half-potential of 0.93 V and a mass activity of 5480 A gmetal−1. Importantly, a Zn-air battery using the coordination-regulated Co single-atom catalysts as the cathode also exhibits a large power density and excellent stability.

Oxygen reduction mediated by tetrapyridylalkylamine Cu(II) complexes with diimines

Oxygen reduction reaction (ORR) is important in artificial energy conversion systems such as fuel cells. However, it is kinetically sluggish. It is thereby highly desirable to develop ORR catalysts to improve the efficiency of energy conversion. In this work, three copper(II) complexes based on the hexadentate tetrapyridylalkylamine N,N,N’,N’-tetrakis(2-pyridyl-methyl)-1,4-butanediamine (tpbn), namely [Cu2(tpbn)(CH3OH)4(ClO4)2](ClO4)2 (Cu-tpbn), [Cu2(tpbn)(bpy)2](ClO4)4.2CH3COCH3 (Cu-tpbn-bpy, bpy = 2,2′-bipyridine), and [Cu2(tpbn)(Me2bpy)2](ClO4)4.3CH3CN (Cu-tpbn-Me2bpy, Me2bpy = 4,4′-dimethyl-2,2′-bipyridine), were prepared and their catalytic properties for ORR studied. All three complexes were homogeneous electrocatalysts for ORR in neutral phosphate buffer solutions. The ORR mediated by Cu-tpbn-Me2bpy had the most positive onset potential of 0.461 V vs RHE. In the applied potential window of -0.19 – 0.50 V vs RHE, Cu-tpbn boosted the stepwise four-electron ORR to mainly produce H2O, whereas Cu-tpbn-bpy and Cu-tpbn-Me2bpy mediated the ORR to mainly generate H2O2. The rate constants for the ORR to H2O promoted by Cu-tpbn, Cu-tpbn-bpy and Cu-tpbn-Me2bpy were 1.2 × 103 s−1, 3.2 × 10 s−1 and 7.8 × 10 s−1, respectively. The foot-of-the-wave analysis showed that the turnover frequencies for the reduction of O2 to H2O2 mediated by Cu-tpbn, Cu-tpbn-bpy and Cu-tpbn-Me2bpy were 1.5 × 104 s−1, 7.5 × 10 s−1 and 2.7 × 102 s−1, respectively. Meanwhile, complexes Cu-tpbn-bpy and Cu-tpbn-Me2bpy were more stable than Cu-tpbn. This work unveiled that the catalytic activity and the product selectivity of the ORR were greatly associated with the denticity, the steric effect and the electronic property of the organic ligands.

ZnMn2O4 spinel nanocrystals-decorated multi-walled carbon nanotubes for oxygen reduction: Experimental and theoretical studies on the strong coupling facilitated four-electron selectivity

In this work, we have successfully formulated a single-step hydrothermal synthesis of mixed transition metal oxide nanocrystals (ZnMn2O4) strongly coupled on carbon support (MWCNTs) that acts as an efficient electrocatalyst for the electrochemical oxygen reduction reaction (ORR). The results depict that the composite, MWCNTs@ZnMn2O4 shows better electrocatalytic activity as compared to the activity exhibited by its individual components MWCNTs and ZnMn2O4 combined, attributed to the strong coupling between the two components. Transmission electron images of the composite depict that ZnMn2O4 nanocrystals have been successfully integrated on MWCNTs resulting in high conductivity and activity. The composite, MWCNTs@ZnMn2O4 exhibits an onset potential of 0.9 V vs. RHE, 99 % four-electron ORR selectivity, and high stability. The high selectivity and stability are assigned due to the strong coupling of ZnMn2O4 to MWCNTs through Zn/Mn–O–C bonds which are proved from DFT studies. The presence of Zn/Mn–O–C bonds is verified from X-ray photoelectron spectroscopy.

A New Catalyst System for the Oxygen Reduction Reaction (ORR) at Fuel Cell Cathodes: P-Block Precious Group Metal-Free Tin and Nitrogen-Doped Carbon (SnNC) Catalyst

The sluggish kinetics of the Oxygen Reduction Reaction (ORR) and the consequently large amount of platinum catalyst required for cathode material in Proton Exchange Membrane Fuel Cell (PEMFC) is today’s primary hurdle for commercializing fuel cell technology in automotive application.1 A class of carbon-doped with metal and nitrogen electrocatalysts (labelled MNC) is promising substitute for platinum-group metals (PGMs) in oxygen reduction reaction (ORR) in PEMFC.2 Particular attention was placed on a specific family of MNC catalysts derived from 3d transition metal precursors with FeNC and CoNC being the most promising for PEMFC applications requiring high power density.3-5 In the present contribution, we report on a new MNC catalyst system, different by its chemical nature from all others catalysts previously reported as ORR-active in acidic medium. The highlights of this work are the successful design and synthesis of SnNC as a non-noble metal catalyst for the first time, and the finding that SnNC hosts Sn-based active sites that can achieve the same turnover frequency as Fe-based active sites in FeNC, and much higher turnover frequency than Co-based active sites in CoNC. FeNC and CoNC materials have, until now, been the state-of-art PGM-free catalysts for ORR in acidic medium. The present SnNC material shows also high and similar selectivity for the four-electron ORR pathway as FeNC, much higher than CoNC materials. The prepared SnNC catalysts meet and exceed the FeNC catalysts in terms of hydrogen-air fuel cell power density. The SnNC-NH3 catalysts displayed a 40-50% higher current density than FeNC-NH3 at cell voltages below 0.7 V. Added benefits include a Fenton-inactive character of Sn. Among other techniques, density functional theory and 119Sn Mössbauer spectroscopy were used in combination to investigate SnNC, providing for the first time insights on the structure of its active sites, their rate-determining step for ORR and selectivity for the four-electron reduction pathway. References Holton, O. T.; Stevenson, J. W., The Role of Platinum in Proton Exchange Membrane Fuel Cells. Platinum Metals Review 2013, 57 (4), 259-271.Luo, F.; Wagner, S.; Ju, W.; Primbs, M.; Li, S.; Wang, H.; Kramm, U. I.; Strasser, P., Kinetic Diagnostics and Synthetic Design of Platinum Group Metal-Free Electrocatalysts for the Oxygen Reduction Reaction Using Reactivity Maps and Site Utilization Descriptors. Journal of the American Chemical Society 2022, 144 (30), 13487-13498.Zitolo, A.; Ranjbar-Sahraie, N.; Mineva, T.; Li, J.; Jia, Q.; Stamatin, S.; Harrington, G. F.; Lyth, S. M.; Krtil, P.; Mukerjee, S.; Fonda, E.; Jaouen, F., Identification of catalytic sites in cobalt-nitrogen-carbon materials for the oxygen reduction reaction. Nature Communications 2017, 8 (1), 957.Zitolo, A.; Goellner, V.; Armel, V.; Sougrati, M.-T.; Mineva, T.; Stievano, L.; Fonda, E.; Jaouen, F., Identification of catalytic sites for oxygen reduction in iron- and nitrogen-doped graphene materials. Nature materials 2015, 14 (9), 937-942.Luo, F.; Roy, A.; Silvioli, L.; Cullen, D. A.; Zitolo, A.; Sougrati, M. T.; Oguz, I. C.; Mineva, T.; Teschner, D.; Wagner, S.; Wen, J.; Dionigi, F.; Kramm, U. I.; Rossmeisl, J.; Jaouen, F.; Strasser, P., P-block single-metal-site tin/nitrogen-doped carbon fuel cell cathode catalyst for oxygen reduction reaction. Nature materials 2020, 19 (11), 1215-1223.

Reduced graphene oxide-supported palladium oxide-MOx for improving the performance of air-cathode microbial fuel cells: Influence of the Sn, Ce, Zn, and Fe precursors

Over the past few decades, microbial fuel cells (MFCs) have attracted significant interest within the realm of renewable energy technologies owing to their capability to generate electricity from low-grade substrates. However, their commercialization and scaling-up are impeded by significant obstacles, including high capital costs, limited durability, and sluggish oxygen reduction reaction (ORR). Here, we demonstrate an environmentally-friendly approach for developing highly efficient electrocatalysts consisting of palladium oxide (PdO) and different transition metal oxides (i.e., tin (IV) oxide (SnO2), ceric oxide (CeO2), iron (III) oxide (Fe2O3), and zinc oxide (ZnO)) embedded within reduced graphene oxide (rGO) framework for improving the efficiency of ORR in neutral medium and MFCs. Among the as-prepared electrocatalysts, the PdO–SnO2/rGO possesses the highest ORR electrochemical catalytic activity in a neutral medium (pH ∼ 7.2) following a four-electron ORR pathway, with a current density slightly lower than that of benchmark Pt/C electrocatalyst. The assessment of MFC performance is conducted by employing activated sludge as the inoculum and glucose as the sole electron donor in the anode chamber of single-chamber, air-cathode MFCs. Consistent with electrochemical performance, the maximum power output of an MFC equipped with PdO–SnO2/rGO as an air cathode is significantly higher than other tested MFCs, reaching 84.6 ± 2.8 mW m−2, which represents ∼ 91 % of the power output of an MFC with Pt/C air cathode. Our results reveal that the incorporation of PdO into transition metal reduced graphene oxide framework has the potential to facilitate their long-term application as air cathodes in MFCs that possess easy fabrication, relatively affordable cost, and outstanding electrochemical catalytic oxygen reduction capability, for enhancing electricity generation from wastewater.

MXene induced two-electron oxygen reduction of Pd for H2O2 generation

The production of H2O2 by oxygen reduction reaction (ORR) is low energy consumption and environmentally friendly. Pd/C is an effective electrocatalyst for oxygen reduction, while its selectivity is low due to a tendentious four-electron pathway ORR process. The limited reserves of palladium and inevitable corrosion issue of carbon support add extra obstacles toward practical application. In this work, Pd nanoparticles with 3–5 nm were synthesized on MXene sheets. Results indicated that Pd/MXene exhibited 3.5∼4.2 times ring current than Pd/C and much higher H2O2 selectivity. The H2O2 yield of Pd/MXene was measured to be 1.43 mol g−1 h−1. The excellence in electrochemistry was from the synergistic effect of Pd and MXene. The existence of MXene increases metallic Pd on the surface. This study on MXenes as supports of Pd nanoparticles for two-electron oxygen reduction provides extensive reference significance to H2O2 generation.

Cu-Alginate/Graphene Aerogels Derived Electrocatalyst for Oxygen Reduction Reaction

In this work, the Cu-alginate/graphene aerogels were prepared by using alginate, graphene and copper chloride as precursors by a freeze-drying process. Finally, N-doped carbon aerogels supported by Cu nanoparticles (NPs) (Cu/N-CAs) were obtained through annealing in the NH3 atmosphere. The morphology, microstructures, specific surface area, and pore size distribution were studied by SEM, XRD, and BET analysis. The results showed that a significant amount of Cu NPs were uniformly disseminated on the aerogels’ surface, and the catalysts’ specific surface area reached 141 m2/g. Electrochemical tests revealed good catalytic capabilities for the oxygen reduction reaction (ORR) of the as-obtained Cu/N-CAs. Compared to the commercial 20%Pt/C, the Cu/N-CAs exhibited comparable catalytic performance, superior catalytic stability and methanol resistance. The transfer of 3.94 electrons indicated that the Cu/N-CAs were undergoing a four-electron (4e-) ORR process.

Revealing the Orbital Interactions between Dissimilar Metal Sites during Oxygen Reduction Process.

A FeCo/DA@NC catalyst with the well-defined FeCoN6 moiety is customized through a novel and ultrafast Joule heating technique. This catalyst demonstrates superior oxygen reduction reaction activity and stability in an alkaline environment. The power density and charge-discharge cycling of znic-air batteries driven by FeCo/DA@NC also surpass those of Pt/C catalyst. The source of the excellent oxygen reduction reaction activity of FeCo/DA@NC originates from the significantly changed charge environment and 3d orbital spin state. These not only improve the bonding strength between active sites and oxygen-containing intermediates, but also provide spare reaction sites for oxygen-containing intermediates. Moreover, various in situ detection techniques reveal that the rate-determining step in the four-electron oxygen reduction reaction is *O2 protonation. This work provides strong support for the precise design and rapid preparation of bimetallic catalysts and opens up new ideas for understanding orbital interactions during oxygen reduction reactions.

Recycling sulfidic spent caustic streams using a sulfide/air fuel cell

It is urgent to develop a green and cost-efficient process to recycle the resources and energy from spent caustic streams. We develop an energy-free strategy to recover sulfur, caustic, and energy from spent caustic streams in the meantime. Two-electron route sulfide oxidation reaction and four-electron route oxygen reduction reaction are combined to run as an abiotic sulfide/air fuel cell. The feasibility of the sulfide/air fuel cell is proven. The lab-scale prototype can self-driven run at >6.5 mA cm−2 for 10 h, with a current efficiency of about 14 %. A sulfidic spent caustic stream is adopted to evaluate the real stream treatment performances. The cell can discharge at >2 mA cm−2 for 60 h, where the sulfide concentration of the sulfidic spent caustic stream is continuously decreased from 0.56 mol/L to 0.31 mol/L. Cost-efficient carbon-supported silver catalysts are synthesized as the cathode catalysts, which can be prepared from silver electroplating effluent.

Enhanced Four-Electron Selective Oxygen Reduction Reaction at Carbon Nanotubes-Supported Sulfonic Acid-Functionalized Copper Phthalocyanine.

In the present work, oxygen reduction reaction (ORR) is explored in an acidic medium with two different catalytic supports (multi-walled carbon nanotubes (MWCNTs) and nitrogen-doped multi-walled carbon nanotubes (NMWCNTs)) and two different catalysts (copper phthalocyanine (CuPc) and sulfonic acid functionalized CuPc (CuPc-SO3-)). The composite, NMWCNTs-CuPc-SO3- exhibits high ORR activity (assessed based on the onset potential (0.57 V vs. reversible hydrogen electrode) and Tafel slope) in comparison to the other composites. Rotating ring disc electrode (RRDE) studies demonstrate a highly selective four-electron ORR (less than 2.5% H2O2 formation) at the NMWCNTs-CuPc-SO3-. The synergistic effect of the catalyst support (NMWCNTs) and sulfonic acid functionalization of the catalyst (in CuPc-SO3-) increase the efficiency and selectivity of the ORR at the NMWCNTs-CuPc-SO3-. The catalyst activity of NMWCNTs-CuPc-SO3- has been compared with many reported materials and found to be better than several catalysts. NMWCNTs-CuPc-SO3- shows high tolerance for methanol and very small deviation in the onset potential (10 mV) between the linear sweep voltammetry responses recorded before and after 3000 cyclic voltammetry cycles, demonstrating exceptional durability. The high durability is attributed to the stabilization of CuPc-SO3- by the additional coordination with nitrogen (Cu-Nx) present on the surface of NMWCNTs.

The terminal oxidase cytochrome bd-I confers carbon monoxide resistance to Escherichia coli cells

Carbon monoxide (CO) plays a multifaceted role in the physiology of organisms, from poison to signaling molecule. Heme proteins, including terminal oxidases, are plausible CO targets. Three quinol oxidases terminate the branched aerobic respiratory chain of Escherichia coli. These are the heme‑copper cytochrome bo3 and two copper-lacking bd-type cytochromes, bd-I and bd-II. All three enzymes generate a proton motive force during the four-electron oxygen reduction reaction that is used for ATP production. The bd-type oxidases also contribute to mechanisms of bacterial defense against various types of stresses. Here we report that in E. coli cells, at the enzyme concentrations tested, cytochrome bd-I is much more resistant to inhibition by CO than cytochrome bd-II and cytochrome bo3. The apparent half-maximal inhibitory concentration values, IC50, for inhibition of O2 consumption of the membrane-bound bd-II and bo3 oxidases by CO at ~150 μM O2 were estimated to be 187.1 ± 11.1 and 183.3 ± 13.5 μM CO, respectively. Under the same conditions, the maximum inhibition observed with the membrane-bound cytochrome bd-I was 20 ± 10% at ~200 μM CO.

Facet effect of MnCo2O4 nanocrystals for enhanced oxygen reduction reaction in alkaline medium

Understanding the mechanism of the four-electron transfer oxygen reduction reaction (ORR) and the structure–activity relationship of spinel oxide remains a challenge. Two bimetallic manganese-cobalt spinel oxide supported on carbon nanotube (MnCo2O4/CNT) composite materials with different crystal planes exposed are synthesized in this paper by adding unequal amounts of ammonia during the hydrothermal process. Physical characterization results indicate that the exposed surfaces of the two materials (MnCo2O4/CNT-100, MnCo2O4/CNT-800) are (001) and (112), respectively. Electrochemical tests demonstrate that the MnCo2O4/CNT-800 composite material exposed to the (112) crystal plane exhibit higher ORR catalytic activity in alkaline electrolyte, with a half-wave potential of 0.79 V and a limiting current density of 5.15 mA cm−2. The outstanding activity is attributed to the greater specific surface area, the exposure of high-index crystal plane and the high-valence metal sites on the surface. Density functional theory (DFT) calculations reveal that the active sites on the (112) crystal plane have improved adsorption and ORR thermodynamics. This work provides a strategy for developing the advanced bimetallic spinel electrocatalysts by adjusting the exposed plane.

Mechanistic Investigations into the Selective Reduction of Oxygen by a Multicopper Oxidase T3 Site-Inspired Dicopper Complex.

Understanding how multicopper oxidases (MCOs) reduce oxygen in the trinuclear copper cluster (TNC) is of great importance for development of catalysts for the oxygen reduction reaction (ORR). Herein, we report a mechanistic investigation into the ORR activity of the dinuclear copper complex [Cu2L(μ-OH)]3+ (L = 2,7-bis[bis(2-pyridylmethyl)aminomethyl]-1,8-naphthyridine). This complex is inspired by the dinuclear T3 site found in the MCO active site and confines the Cu centers in a rigid scaffold. We show that the electrochemical reduction of [Cu2L(μ-OH)]3+ follows a proton-coupled electron transfer pathway and requires a larger overpotential due to the presence of the Cu-OH-Cu motif. In addition, we provide evidence that metal-metal cooperativity takes place during catalysis that is facilitated by the constraints of the rigid ligand framework, by identification of key intermediates along the catalytic cycle of [Cu2L(μ-OH)]3+ . Electrochemical studies show that the mechanisms of the ORR and hydrogen peroxide reduction reaction found for [Cu2L(μ-OH)]3+ differ from the ones found for analogous mononuclear copper catalysts. In addition, the metal-metal cooperativity results in an improved selectivity for the four-electron ORR of more than 70% because reaction intermediates can be stabilized better between both copper centers. Overall, the mechanism of the [Cu2L(μ-OH)]3+ -catalyzed ORR in this work contributes to the understanding of how the cooperative function of multiple metals in close proximity can affect ORR activity and selectivity.

The oxygen reduction reaction activity and selectivity of porous-carbon supported transition metals (M-C: M Mn, Fe, Co, Ni, Cu) electrocatalysts

In general, both transition metal addition and nitrogen doping are important to the four-electron (4e−) oxygen reduction reaction (ORR) activity of carbon-based catalysts, in which nitrogen-containing species, such as M-Nx, pyridinic N and graphitic N, are believed to be the active sites. On the other hand, nitrogen-free carbon supported transition metals often show their excellent electroactivity toward two-electron (2e−) ORR. Herein, carbon supported transition metal catalysts (M-C: MMn, Fe, Co, Ni, Cu) with high specific surface areas were prepared by a simple zinc-mediated pyrolysis method and their ORR activity and selectivity were systematically studied. It is found that various transition metals result in a large difference in the content and type of oxygen-containing functional groups of the M-C catalysts. The results show that CuC and CoC exhibit promising ORR activity close to the 4e− transfer mechanism in 0.1 M KOH electrolyte. FeC and MnC show a mixture of 2e− and 4e− transfer pathways. NiC is an efficient catalyst for efficient H2O2 generation through a primary 2e− ORR. It is found that the ORR selectivity of M-C is correlated to the content and type of oxygen-containing functional groups in the catalysts, and C-O-C is likely an effective active site for 4e− ORR based on both experimental results and theoretical calculations.

Co3O4 Supported on Graphene-like Carbon by One-Step Calcination of Cobalt Phthalocyanine for Efficient Oxygen Reduction Reaction under Alkaline Medium

Exploiting cost-effective and durable non-platinum electrocatalysts for oxygen reduction reaction (ORR) is of great significance for the development of abundant renewable energy conversion and storage technologies. Herein, a series of Co3O4 supported on graphene-like carbon (Co3O4/C) samples were firstly effectively synthesized by one-step calcination of cobalt phthalocyanine and their electrocatalytic performances were measured for ORR under an alkaline medium. By systematically adjusting the calcination temperature of cobalt phthalocyanine, we found that the material pyrolyzed at 750 °C (Co3O4/C-750) shows the best ORR electrocatalytic performance (half-wave potentials of 0.77 V (vs. RHE) in 0.1 M KOH) among all the control samples. Moreover, it displays better stability and superior methanol tolerance than commercial 20% Pt/C. The further electrochemical test results reveal that the process is close in characteristics to the four-electron ORR process on Co3O4/C-750. In addition, Co3O4/C-750 applied in the zinc-air battery presents 1.34 V of open circuit potential. Based on all the characterizations, the enhanced electrocatalytic performances of Co3O4/C-750 composite should be ascribed to the synergistic effect between Co3O4 and the graphene-like carbon layer structure produced by pyrolysis of cobalt phthalocyanine, as well as its high specific surface area.

Sulfonic Acid Functionalization-Boosted Ultrafast, Durable, and Selective Four-Electron Oxygen Reduction Reaction: Evidenced by EC-SHINERS and DFT Studies

Sulfonic Acid Functionalization-Boosted Ultrafast, Durable, and Selective Four-Electron Oxygen Reduction Reaction: Evidenced by EC-SHINERS and DFT Studies

Cover Feature: Rapid Screening of Mechanistic Pathways for Oxygen‐Reduction Catalysts (ChemCatChem 3/2023)

The Cover Feature illustrates that the volcano plot for the oxygen reduction reaction (ORR) is impacted by a plethora of different mechanistic descriptions, including the mononuclear, dissociative, OOH dissociation, and oxide mechanisms. In their Research Article, K. S. Exner introduces the adsorption free energy of the *OH intermediate as an efficient descriptor for rapid screening of ORR pathways. The novelty of the presented work constitutes the possibility of screening all possible mechanisms by volcano analyses to identify the energetically preferred one. The introduced procedure may support future DFT-based studies so that the preferred pathway is not missed when modeling the four-electron ORR by a binding-energy approach. More information can be found in the Research Article by K. S. Exner.

Non-bonding interaction of dual atom catalysts for enhanced oxygen reduction reaction

We demonstrate the design of graphene-supported dual atom catalysts (DACs) for the four-electron oxygen reduction reaction (ORR), by utilizing the non-bonding interaction of counterpart metals (M) that synergistically tune the electronic properties and catalytic activity of the Fe active site in FeMN6-DAC and FeMN8-DAC systems, where M stands for Fe, Co, Ni, Cu, and Zn. More specifically, for Fe-M distances below 15 Å, the non-bonding interaction is significant, making the system act as the DAC. We predicted that FeNiN6-DAC and FeNiN8-DAC exhibit a low ORR overpotential (ηORR) of 0.28 V and 0.47 V, respectively, which are at the summits of volcano plots. This low ηORR originates from the high Bader charge transfer coupled with high spin density at the Fe site in both the FeNiN6-DAC and FeNiN8-DAC systems, which weakens the adsorption of OH* intermediate while enhancing its desorption to H2O. Guided by these density functional theory (DFT) computational results, we synthesized FeCoN8-DAC and FeNiN8-DAC along with N-doped graphene and confirmed their structures with scanning transmission electron microscopy (STEM), X-ray photoelectron spectroscopy (XPS), X-ray absorption near-edge structure (XANES), extended X-ray absorption fine structure (EXAFS), and electron spin resonance (ESR). We verify experimentally the catalytic activities and find that FeNiN8-DAC has the low experimental overpotential of 0.39 V with a Tafel slope of 47 mVdec−1. Based on these results, we propose a DFT-guided strategy to tune the charge transfer and spin population of the active site toward designing DACs for electrochemical ORR.

The synergistic effect of “soft-hard template” to in situ regulate mass transfer and defective sites of doped-carbon nanostructures for catalysis of oxygen reduction

Nitrogen-doped carbon materials are intensively investigated as electrocatalysts toward oxygen reduction reaction (ORR). The activity of the catalysts can be effectively boosted by regulating the microstructure to construct defective three-phase interface. Herein, an N-doped carbon-based porous catalyst (DT-Fe-N-C) is fabricated by a dual-template strategy with SiO2 and pluronic F127 as the hard and soft templates. Benefited from the modulation, the mesopore-dominated DT-Fe-N-C exhibits remarkable specific surface area (990.19 m2 g-1), high Fe-Nx content and plenty of defects. Resultantly, DT-Fe-N-C shows outstanding catalytic activity to ORR with 0.853 V of half-wave potential, high stability and selectivity to the four-electron ORR mechanism. The Zn-air battery with DT-Fe-N-C outputs 219 mW cm-2 of maximum power density, 861 Wh kgZn−1 of specific energy density at 50 mA cm-2 and runs at a higher voltage than that of Pt/C-based battery. This work provides an avenue for the defect engineering in the design of non-precious metal ORR catalysts.