Ionic liquids (IL) are treated as advanced materials for energy-saving carbon dioxide (CO2) capture from flue gas but suffer from serious challenges in energy and mass management. Herein, a water-lean IL-based deep eutectic solvent with 1,8-diazabicyclo [5.4.0] undec-7-ene imidazole ([DBU] [IM]) and ethylene glycol (EG) blends was prepared with a screened proportion of IL:EG=7:3. The CO2 loading and saturated solvent viscosity were 1.89 mol/L and 95 mPa·s, respectively. The foundational properties of the IL-EG solvent were determined by experimental measurements and thermodynamic modeling. The vacuum flashing desorption technology was innovatively adopted for energy-saving solvent regeneration. Industrial-scale process simulation of multistage flashing was used to explore the energy consumption during solvent regeneration. Meanwhile, the segmented cooling paved a route for water separation from water-lean solvent. A comprehensive analysis was performed out to optimize the operating parameters for CO2 absorption and desorption. For the recommended 3-stage flashing configuration, the specific process regeneration energy consumption amounted to only 1.54 GJ/tCO2. Consequently, the total capture cost reduced to 48.1 $/tCO2, marking a decrease of 31.28 %, 16.55 % and 10.25 %, compared with MEA solvent, water-lean solvent and biphasic solvent, respectively. This work offered insights for future endeavors in the development of IL-based CO2 capture process from industrial flue gas.
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