Formation Of Polygonal Ferrite Research Articles

Optimizing Rolling Strategies for API 5L X80 Steel Heavy Plates Produced by Thermomechanical Processing in a Reversible Single-Stand Mill

This study focuses on advancing the production of predominantly bainitic heavy plates to meet the API 5L X80 standard. The investigation involves a thorough evaluation of the influence of rolling parameters and austenite conditioning on both microstructural characteristics and mechanical properties. Accurate specifications for chemical composition, processing temperatures, and mean deformations were established using mathematical models and bibliographical references. Four rolling conditions were performed in a reversible single-stand mill, allowing for comprehensive comparison and critical analysis. Microstructural and mechanical characterizations were performed utilizing several techniques, including optical microscopy (OM), scanning electron microscopy (SEM), tensile tests, Charpy impact tests, and hardness tests to ensure adherence to API 5L standards. Additionally, the SEM-EBSD (electron backscattered diffraction) technique was employed for a complementary analysis. The EBSD analysis included crystallographic misorientation maps, mean kernel misorientation parameters (ϑ), low- and high-angle grains boundaries, mean equivalent diameter, and evaluation of the contribution of different strengthening mechanisms to yield strength. Results underscored the significant influence of austenite conditioning on both microstructure and mechanical properties. Considering the specificities of a reversible single-stand mill, it was concluded that, unlike the classic approach for ferritic or ferritic–pearlitic HSLA (high-strength low-alloy steel), when a product with a predominantly bainitic microstructure is required, the accumulated deformation in the austenite during the finishing rolling stage, as well as its temperature, must be meticulously controlled. It was shown that the greater the deformation and the lower the temperature, the more favorable the scenario for the undesired polygonal ferrite formation, which will deteriorate the material’s performance. Furthermore, an optimized production route was identified and adapted to the specificities of the employed rolling mill. The presented data have great importance for researchers, manufacturers, and users of API 5L X80 heavy plates.

Effect of Mo and Mo+Nb Additions on the Phase Transformation and Microstructure of a Developed Low-Carbon CrNiMnB Ultrahigh-Strength Steels with a Preceding Hot Deformation

The influence of molybdenum, and molybdenum with niobium addition on the phase transformation behaviour of a developed low-carbon CrNiMnB ultrahigh-strength steels, was investigated. Gleeble 3800 thermomechanical simulator was employed to simulate the hot-rolling process and to get the dilatation curves. After austenitization at 1250 °C for the complete dissolution of carbides, specimens received 0.6 total strain (i.e., 0.2 at 1100 °C and 2 x 0.2 at 900 °C) followed by cooling at various cooling rates (CRs) in the range of 2-60 °C/s. The final microstructures were investigated using laser scanning confocal microscopy, field emission scanning electron microscopy, and hardness measurements. Then the continuous cooling transformation diagrams were constructed based on the dilatation curves, microstructure, and hardness values. The electrolytic extraction method was used to assess the elements' distribution and the composition of the forming precipitates. The addition of Mo increased the hardenability, decreased the transformation temperatures, and promoted the formation of low-temperature transformation products i.e., martensite and bainite ferrite, at different CRs and inhibit the formation of polygonal ferrite. The formation of coarse precipitates neglected the effect of Mo+Nb addition, decreased the hardenability and expanded the region of BF formation to high CRs. The variation in the hardness with microstructural changes was discussed.

Modelling of the diffusional austenite-ferrite transformation

ABSTRACT The austenite-ferrite transformation is the key metallurgical tool to tailor properties of low alloyed steels and remains an active area of research. Models have yet to be developed with truly predictive capabilities for phase transformations in multi-component commercial steels. This review provides a critical analysis of the various austenite-to-ferrite diffusional transformation model approaches that have been significantly broadened over the past decade by modelling at different length scales, i.e. classical macro-scale models have been augmented with simulations at the meso-scale and atomistic scale. Both semi-empirical and fundamental models are reviewed with an emphasis on polygonal ferrite formation in low and medium carbon steels. Formation of ferrite with more complex morphologies (i.e. irregular/bainitic/Widmanstätten ferrite) is also discussed. In particular, approaches to describe the interaction of alloying elements with the austenite-ferrite interface are critically analysed. The paper concludes with an outlook on the proposed austenite-ferrite transformation modelling work for the next decade.

Effects of thermo-mechanical treatments on the microstructure and mechanical properties of a 460 MPa grade low carbon bainitic ferrite steel

The effects of deformation at 900 °C and 1050 °C along with various cooling rates on the microstructure and mechanical properties of a 460 MPa grade low carbon bainitic ferrite steel are investigated. Without prior high temperature deformation, the microstructures can be polygonal ferrite, pearlite, granular ferrite, acicular ferrite or bainite ferrite, depending on the cooling rate. High temperature deformation moves the transformation curves toward the left side in the continuous cooling transformation (CCT) diagram and promotes the formation of polygonal ferrite, granular ferrite, and acicular ferrite, which leads to a lower hardness. Electron backscattering diffraction (EBSD) results indicated that with a cooling rate of 40 °C/s, high proportion of low angle grain boundary (LAGB), large orientation gradient, and high dislocation density and residual stress can be obtained by deformation at high temperature before cooling. Low cooling rate reduces the proportion of LAGB, orientation gradient, dislocation density, and residual stress due to the release of residual stress and the consumption of dislocations. Deformation before cooling slightly lowers the transformation start temperature (Ar3) while accelerating the transformation speed of the supercooled austenite. The yield and tensile strength increase with the increase in cooling rate. Furthermore, the impact energy value increases with the increase of cooling rate, and it slightly decreases when the microstructure fully changes to bainite ferrite owing to the significant increase in strength. Impact toughness is more sensitive to strength at low temperatures.

The Effect of Direct Strip Casting on the Kinetics of Phase Transformation of a Dual Phase Steel

A dual phase steel has been produced directly from the liquid under conditions that simulate direct strip casting and thin slab casting. The kinetics of polygonal ferrite formation during the inter-critical anneal were quantified using the JMAK approach, and this revealed significantly retarded transformation kinetics in the strip cast samples compared to the commercial steel that was processed through the conventional hot rolling approach. The transformation rate in the strip cast samples were as much as three orders of magnitude slower compared to the commercial steel. It was found that the kinetics of the ferrite formation were retarded principally by the large prior austenite grain size in the strip cast samples, and this hypothesis was tested experimentally by both coarsening of the prior austenite grain size, and by refinement of the prior austenite grain size. However, even after grain size normalization, small differences in transformation kinetics between the direct strip cast and commercial steel specimens were observed. These differences were explained by investigation of MnS precipitation in the steels. It was found that the transformation rate is high when the solutes are in solid solution, and that the rate of transformation slows significantly when precipitation of nano-precipitates occurs.

Effect of TMCP rolling schedules on the microstructure and performance of X70 steel

Four laboratory rolling schedules were devised and produced from a thick-wall API X70 steel plate. The microstructure and crystallographic texture were characterized followed by an evaluation of the performance of the rolled steels by investigating the mechanical properties and SCC susceptibility. High pH Stress Corrosion Cracking (SCC) is a damaging form of environmental corrosion that can cause rapid failure of buried gas transmission pipelines. It is a key question to ascertain if the manufacturing procedure has any bearing on the resistance of line pipe steels to SCC. Finish rolling above the recrystallization lower temperature, RLT (Tnr), resulted in the formation of large, equiaxed grains of upper bainite and granular bainite. Despite resulting in the highest Yield Strength (YS) and Ultimate Tensile Strength (UTS), the steel manufactured through this process had the highest SCC susceptibility. Finish rolling in the two-phase region increased the polygonal ferrite formation and deteriorated mechanical properties of the rolled steels. Finish rolling above the Ar3, combined with severe rough rolling, produced the lowest SCC susceptibility, with a primarily granular bainite microstructure and a high intensity of {332}<113> texture. Rolling strategies that balanced strength and ductility were shown to positively affect SCC performance.

Microstructure Evolution during Accelerated Cooling Followed by Coiling of an Nb-Ti/HSLA Steel

An Nb-Ti low carbon HSLA steel with the application of Coiled Tubing steel in petroleum industry, was subjected to hot rolling followed by the subsequent cooling procedures including cooling and coiling. The effect of cooling rate and coiling temperature on final microstructure and texture was investigated via optical microscopy, SEM, and EBSD analyses. It was found that rolling at 800 °C results in the appearance of elongated ferrites due to the activation of the deformation-induced ferrite transformation mechanism. Cooling from the finish rolling with different rates of 2.4 to 15 °C/s leads to the formation of polygonal ferrite and retained austenite. Higher cooling rate increases the retained austenite, decreases the ferrite grain size and improves the grain size homogeneity. Coiling at 600 °C results in coarser ferrite with the texture of γ fiber which is due to the recrystallization of ferrite. On the other hand, coiling at 500 °C intensifies the {332} $$\left\langle {113} \right\rangle$$ and {113} $$\left\langle {110} \right\rangle$$ components indicating deformed austenite transformed to ferrite.

Statistical Modeling for Prediction of CCT Diagrams of Steels Involving Interaction of Alloying Elements

The interaction of different alloying elements has a significant impact on the mechanical and microstructural properties of steel products due to the thermodynamic and kinetic effect. This article presents a statistically developed and validated model for austenite decomposition during cooling, based on a set of experimental continuous cooling transformation diagrams available in literature. In the model, two-way interactions of the alloying elements are included as add-on terms, and the procedure for the analysis ensures there is no overfitting. The model can be used to predict phase transformation temperatures and critical cooling rates for the formation of polygonal ferrite, bainite or martensite for the production of steel.

Effect of cooling route on microstructure and mechanical properties of twin-roll casting low carbon steels with an application of oxide metallurgy technology

The oxide metallurgy was employed in the fabrication of twin-roll strip casting low carbon steels. The quantitative dependences of the microstructure and mechanical properties on cooling parameters were revealed and emphatically investigated. After twin-roll strip casting, a two-step cooling route closed to the actual process was designed and the cooling rates exhibited great influences on the proportion of polygonal ferrite (PF) and acicular ferrite (AF). With increasing cooling rates in both steps, the AF volume fraction raised from 0.04 to 0.75 because the rapid cooling restrained the formation of PF. The AF laths were induced by fine Al–Si–Ti–Mn composite oxides (0.2–2 μm), leading to a heterogeneous microstructure consisting of PF and AF clusters with high proportion of large-angle (≥15°) grain boundaries. It was found that the AF laths kept K–S relationship with austenite and AF laths with collinear growth direction belong to the same codirectional variants group in one AF cluster. With the increase of AF volume fraction, the yield strength (YS) and the ultimate tensile strength (UTS) were improved, while the strip retained excellent elongation. The improved YS was mainly ascribed to the grain boundary strengthening and dislocation strengthening.

Influence of Chromium Content on the Microstructure and Mechanical Properties of Thermomechanically Hot-Rolled Low-Carbon Bainitic Steels Containing Niobium

The effect of chromium content in the range of 1 wt.%–4 wt.% on the microstructure and mechanical properties of controlled-rolled and direct-quenched 12 mm thick low-carbon (0.04 wt.%) steel plates containing 0.06 wt.% Nb has been studied. In these microalloyed 700 MPa grade steels, the aim was to achieve a robust bainitic microstructure with a yield strength of 700 MPa combined with good tensile ductility and impact toughness. Continuous cooling transformation diagrams of deformed and non-deformed austenite were recorded to study the effect of Cr and hot deformation on the transformation behavior of the investigated steels. Depending on the cooling rate, the microstructures consist of one or more of the following microstructural constituents: bainitic ferrite, granular bainite, polygonal ferrite, and pearlite. The fraction of bainitic ferrite decreases with decreasing cooling rate, giving an increasing fraction of granular bainite and polygonal ferrite and a reduction in the hardness of the transformation products. Polygonal ferrite formation depends mainly on the Cr content and the cooling rate. In both deformed and non-deformed austenite, increasing the Cr content enhances the hardenability and refines the final microstructure, shifting the ferrite start curve to lower cooling rates. Preceding austenite deformation promotes the formation of polygonal ferrite at lower cooling rates, which leads to a decrease in hardness. In hot-rolled and direct-quenched plates, decreasing the Cr content promotes the formation of polygonal ferrite leading to an increase in the impact toughness and elongation but also a loss of yield strength.

Effects of Molybdenum on HIC Susceptibility in Normalized Pressure Vessel Steels for Sour Service Applications

This paper discusses a molybdenum-added alloy design for normalized pressure vessel steels, to reduce hydrogen induced cracking (HIC) and inhibit crack propagation. The change in microstructure produced by the modified alloy composition was analyzed to determine its effect on HIC characteristics. The microstructural change was observed by optical microscopy, hardness tests, scanning electron microscopy, and electron backscattered diffraction. The crack length ratio and crack thickness ratio were evaluated using the NACE TM 0284 standard, and ultrasonic testing was used for HIC analysis. The formation of polygonal ferrite and pearlite during the processing of the alloy creates localized areas of high stress concentration at the polygonal ferrite/pearlite interface, due to the expansion/contraction of various structures during the transformation. This results in the generation of potential hydrogen-trapping sites, subsequent HIC, and crack propagation. The addition of molybdenum leads to a decrease in the volume fraction of the pearlite structure in the steel in favor of a more beneficial bainitic ferrite microstructure, which is generated during the normalizing process. This bainitic transformation creates a more favorable expansion/contraction compatibility and reduces/breaks up the ferrite/pearlite banding. The combination of these two characteristics can result in an overall lower stress-intensity state, which can minimize hydrogen-trapping and crack propagation. This study demonstrates that the resistance of normalized pressure vessel steels to HIC can be significantly improved by incorporating molybdenum in the alloy design. Key words: sour service, molybdenum, hydrogen induced crack (HIC), normalizing steel, pressure vessel steel

Effects of Solid Solution Treatments on the Microstructure and Mechanical Properties of a Nanoscale Precipitate-Strengthened Ferritic Steel

Solid solution treatment (SST) and age hardening are the two main treatments used to produce nanoscale precipitation-strengthened steels. In this work, solution treatment and aging are employed to develop a nanoscale precipitation-strengthened steel displaying high degrees of strength, ductility, and toughness. The effects of SST on the microstructure and mechanical properties of the produced steel are investigated. The results show that the solution temperature strongly influences the matrix microstructure. Partial austenitization between $$ A_{{{\text{c}}1}} $$ and $$ A_{{{\text{c}}3}} $$ favors the formation of granular ferrite, while complete austenitization above $$ A_{{{\text{c}}3}} $$ leads to the formation of polygonal ferrite. Refined granular ferrite with a low dislocation density can effectively improve the plasticity and low-temperature toughness of steel. Precipitation strengthening is mainly related to the nature of the nano-precipitates, specifically their size and number density, independently of the matrix microstructure.

Effects of Surface-Modified MgO Nanoparticles on Inclusion Characteristics and Microstructure in Carbon Structural Steel

An innovative approach involving chemical modification of the surface of MgO nanoparticles (NPs) for steelmaking and application of NPs to carbon structural steel has been investigated. The results show that the inclusions in the test steels were completely converted to MgAl2O4 spinel or MnS complex inclusions. The mean inclusion size decreased with increasing NP content from 0.01% to 0.03%, but increased at 0.05% because of NP aggregation. Addition of NPs increased the amount of intragranular ferrite and prevented polygonal ferrite formation, thereby enhancing the impact toughness. Impact tests showed that the dimple fractures in steel with 0.05% NP content were deeper than those in the other samples because the MgAl2O4 inclusions were larger. The surface-modified MgO NPs had a major effect on the inclusion characteristics and microstructure of carbon structural steel.

Microstructural evolution of a hot-rolled microalloyed complex phase steel

ABSTRACTThe current study examines a grade of hot-rolled and continuously cooled complex phase sheet steel comprised of polygonal ferrite (PF), granular bainite (GB) and lath bainite (B). The quantity of each constituent phase depends on the thermomechanical processing conditions, which vary between commercially produced sheets. In this study, the effects of cooling rate and austenite grain morphology on microstructure are determined through a series of dilatometry experiments. The resulting CCT diagrams show a progression in the order PF → GB → B with increasing cooling rate, and that a Pancaked (unrecrystallised) austenite condition promotes the formation of PF to higher cooling rates and the formation of GB to higher temperatures. Application of the CCT results to industrially produced sheet provides a useful approach for interpreting the evolution of microstructure during controlled-cooling and coiling. However, direct comparison is limited by the moderate level of austenite pancaking that can be achieved through laboratory dilatometry experiments in comparison to an industrial hot mill. Notable differences in microstructure are observed between the leading and trailing edges of industrially produced sheets due to relatively small variations in cooling schedules.

Mechanical characterization of the welding of two experimental HSLA steels by microhardness and nanoindentation tests

The microhardness and nanohardness of the welding zone of two experimental HSLA steels were determined. The first steel has a microstructure of martensite and bainite, and the second one has a microstructure of quasipolygonal ferrite and acicular ferrite. In the bainitic - martensitic steel, softening of the heat affected zone was observed. This softening can be attributed to: the formation of polygonal ferrite in the recrystallization subzone, the formation of quasi-polygonal ferrite and the tempering of martensite in the intercritical subzone, and the tempering of martensite in the subcritical subzone. Besides the softening, with nanoindentation technique, hardening was observed at the position where the peak temperature reached the critical temperature Ac1, which can be attributed to a phenomenon of secondary hardening by precipitation of carbides of alloying elements. In the ferritic steel, a softening phenomenon did not appear since there was no martensite in its initial microstructure. Finally, it was noted that both polygonal ferrite and the bainite have similar behavior and nanohardness, this coincidence can be attributed to the effect of grain boundary.

Effect of coiling treatment on microstructural development and precipitate strengthening of a strip cast steel

The effect of a simulated coiling treatment on a strip cast Nb-containing steel has been investigated. A lath ferritic supersaturated microstructure was observed in the as-cast condition with no coiling. The microstructure remained lath like during coiling at high temperature (850 °C) and the formation of chemically complex Nb-rich precipitates containing C, N, Si and S was observed. Coiling at an intermediate temperature (700 °C) caused the formation of polygonal ferrite with a dendritic morphology due to chemical micro-segregation. The polygonal ferrite contained Nb(C,N) precipitates. The microstructure remained lath like at the lowest coiling temperature (600 °C). In the latter case the precipitation of Nb-rich clusters was observed, and atom probe tomography revealed them to be ∼85% Fe. Small angle neutron scattering and transmission electron microscopy were used to quantify precipitation kinetics during coiling and the mechanical properties were evaluated with a shear punch apparatus. A yield strength model was developed to describe the observed mechanical behaviour, and this showed that the two largest contributors to strength were the bainitic microstructure and the Nb-rich precipitates. Strategies to further strengthen these materials are suggested.

Acicular ferrite formation during isothermal holding in HSLA steel

Microstructural observation and high-resolution dilatometry were employed to investigate acicular ferrite formation during isothermal holding in the HSLA steel. A decrease in isothermal temperature suppresses formation of polygonal ferrite and promotes formation of acicular ferrite. Island-like martensite/austenite constituents are dispersed inside of the acicular ferrite grain. The displacive model assuming autocatalytic nucleation was developed to describe the incomplete transformation phenomenon well. Decrease of isothermal temperature lowers the activation energy, and thus enhances the formation of acicular ferrite. Increase of amount of polygonal ferrite and acicular ferrite both results in decrease of M s. Formation of polygonal ferrite causes diffusion of solute alloying atoms into the untransformed austenite, which lowers M s. Acicular ferrite transformation suppresses martensitic transformation by diffusion of solution atoms during isothermal holding, and introduction of internal stress resulting from volume expansion during FCC → BCC transformation.

Effect of Partial Replacement of Si with Al on the Microstructures and Mechanical Properties of 1000 MPa TRIP Steels

Two newly synthesized C-Mn-Si-Mo-Nb transformation-induced plasticity (TRIP) steels with and without Al addition were designed in order to achieve significant improvements in the mechanical properties. The effect of substitution of Si by Al on tensile properties and the microstructure of cold-rolled C-Mn-Si TRIP steel was investigated under different heat treatments. It was shown that a complex ultrafine microstructure composed of different phases was formed and two types of morphology for ferrite were detected (equiaxial and polygonal). The distribution of alloying elements was observed by using electron probe microanalysis. It was clear that C was concentrated in the retained austenite (RA) and small M/A (austenite/martensite) islands. The Al addition facilitated the formation of polygonal ferrite and increased the stability of the RA. The strain-hardening behavior was studied in detail. All the investigated specimens showed a very high strain-hardening exponent (instantaneous n) but their strain dependence was different. For the C-Mn-Si-Mo-Nb TRIP steel, the maximum n value was achieved when the strain was only about 0.04, while the n value of the Al substituted TRIP steel increased gradually until strains in the range of 0.07-0.10 were reached and the maximum value was achieved. As a result, the elongations of the steel with Al addition increased considerably without obvious deterioration of strength. It was the first time to find microtwinned martensite located between ferrite and bainitic ferrite after tensile deformation in the low alloy TRIP steel with Al.

Influence of molybdenum content on transformation behavior of high performance bridge steel during continuous cooling

The continuous-cooling-transformation (CCT) diagrams of high performance bridge steel with different molybdenum content were plotted by means of a combined method of dilatometry and metallography. The results show that the molybdenum addition of 0.17wt% does not noticeably alter the transformation behavior, whereas 0.38wt% significantly. In addition, the molybdenum addition of 0.38wt% completely eliminates the formation of polygonal ferrite (PF) and significantly lower the granular ferrite (GF) transformation starting temperatures throughout the range of cooling rates studied. At lower cooling rates, with the increase of the molybdenum content, the martensite/austenite (M/A) constituents are noticeably refined, whereas the effects are not obvious at higher cooling rates. Moreover, the molybdenum addition of 0.38wt% can significantly increase the Vickers hardness, but the Vickers hardness increments (by comparison of Mo-0.17wt% steel and Mo-0.38wt% steel) are sharply reduced at the cooling rate of 30°C/s, indicating that at higher cooling rate, the molybdenum usage can be saved and the higher strengthen can be also gained. It could be found the GF transformation starting temperature is linear with the cooling rate. The empirical equation was established to calculate GF transformation starting temperatures, and the calculated values are in good agreement with measured ones.

The effect of chemical composition and austenite conditioning on the transformation behavior of microalloyed steels

Abstract In this investigation, by using continuous cooling torsion (CCT) testing, the transformation behavior of four microalloyed steels under two circumstances of austenite conditioning and non-conditioning was studied. A full scale hot-rolling schedule containing a 13-pass deformation was employed for the conditioning of the austenite. The CCT tests were then employed till temperature of ~ 540 °C and the flow curves obtained from this process were analyzed. The initial and final microstructures of the steels were studied by optical and electron microscopes. Results show that alloying elements would decrease the transformation temperature. This effect intensifies with the gradual increase of Mo, Nb and Cu as alloying elements added to the microalloyed steels. As well, austenite conditioning increased the transformation start temperature due mainly to the promotion of polygonal ferrite formation that resulted from a pancaked austenite. The final microstructures also show that CCT alone would decrease the amount of bainite by inducing ferrite transformation in the two phase region. In addition, after the transformation begins, the deformation might result in the occurrence of dynamic recrystallization in the ferrite region. This could lead to two different ferrite grain sizes at the end of the CCT. Moreover, the Nb bearing steels show no sign of decreasing the strength level after the transformation begins in the non-conditioned situation and their microstructure is a mix of polygonal ferrite and bainite indicating an absence of probable dynamic recrystallization in this condition. In the conditioned cases, however, these steels show a rapid decrease of the strength level and their final microstructures insinuate that ferrite could have undergone a dynamic recrystallization due to deformation. Consequently, no bainite was seen in the austenite conditioned Nb bearing steels. The pancaking of austenite in the latest cases produced fully polygonal ferrite structures.