Formation Of Interlayer Research Articles

Electrically driven long-range solid-state amorphization in ferroic In2Se3.

Electrically induced amorphization is uncommon and has so far been realized by pulsed electrical current in only a few material systems, which are mostly based on the melt-quench process1. However, if the melting step can be avoided and solid-state amorphization can be realized electrically, it opens up the possibility for low-power device applications2-5. Here we report an energy-efficient, unconventional long-range solid-state amorphization in a new ferroic β″-phase of indium selenide nanowires through the application of a direct-current bias rather than a pulsed electrical stimulus. The complex interplay of the applied electric field perpendicular to the polarization, current flow parallel to the van der Waals layer and piezoelectric stress results in the formation of interlayer sliding defects and coupled disorder induced by in-plane polarization rotation in this layered material. On reaching a critical limit of the electrically induced disorder, the structure becomes frustrated and locally collapses into an amorphous phase6, and this phenomenon is replicated over a much larger microscopic-length scale through acoustic jerks7,8. Our work uncovers previously unknown multimodal coupling mechanisms of the ferroic order in materials to the externally applied electric field, current and internally generated stress, and can be useful to design new materials and devices for low-power electronic and photonic applications.

Enhanced interfacial joining strength of joined high chromium gray cast iron/low carbon steel joint via graphite coating

Liquid-state bonding is one of the most crucial methods in joining dissimilar materials to manufacture composites with structural design. The high chromium gray cast iron (HCGCI)/low carbon steel (LCS) composite structure is attractive in mining industries due to its superior mechanical properties and low density. However, the decarburization of the faying surface of HCGCI leads to the formation of a coarse-grained brittle interlayer between HCGCI and LCS which seriously deteriorates the mechanical properties of welded joints. In this work, high chromium gray cast iron/low carbon steel composite was fabricated by diffusion bonding via graphite coating layer. The results showed that the graphite coating on the fusion surfaces prevented the decarburization of HCGCI and the growth of coarse grains which improved the bonding quality. The ultimate tensile strength and total elongation of the graphite-free sample are 335.6 MPa and 8.9%, respectively. In contrast, the ultimate tensile strength and total elongation of the graphite-contain sample are 435.6 MPa and 17.9%, separately. This work opens a new strategy for fabricating high chromium gray cast iron/low carbon steel composite, and the flexibility to achieve complex structures through liquid-state bonding is extended.

Microstructural evolution of diamond thin film grown on a silicon substrate via a surface-wave plasma system: Identification of intermediated phase

Diamond thin films are promising for diverse applications because of their exceptional properties. Understanding the interface between diamond films and substrates is crucial for optimizing the film quality and functionality. In this study, a diamond thin film was grown on a Si(100) substrate using a microwave-based surface-wave plasma system and subjected to transmission electron microscopy (TEM) and electron energy-loss spectroscopy (EELS). The formation of a SiC interlayer was identified at the interface between the diamond thin film and Si substrate through cross-sectional TEM and EELS. Analysis of the atomic structure and crystalline properties indicated that the interlayer was β-SiC and that the orientation relationships [110]β-SiC//[110]Si and (111)β-SiC//(111)Si existed at the β-SiC/Si interface. The β-SiC interlayer exhibited the {111} extra half-planes, because they were more easily formed by the {111} planes than the {110} extra half-planes generated on {001} planes through 60° misfit dislocations. Many stacking faults and microtwins were observed in the diamond grains; such planar defects were likely attributed to strain behavior and complex contrasts at the nanoscale.

Insights into Structural Changes During Scratch Deformation of Ductile Coating Systems: Plastic Flow, Microstructural Transformations, and Crack Development

This study investigates the structural changes occurring during the scratch deformation of ductile materials, focusing on a composite aluminum (Al) coating on a steel substrate fabricated using a solid-state aluminizing technique. By analyzing the results of the scratch test with transmission electron microscopy (TEM) and focused ion beam (FIB) techniques, the research provides a detailed examination of plastic flow, microstructural transformations, and crack development. Results demonstrate that strong adhesion at the interface and similar mechanical properties between steel and Al layers facilitate co-deformation, crucial for maintaining the integrity of the composite structure. The study features the formation of a rolling-like laminated structure and significant grain refinement in both the steel and Al components, driven by plastic deformation. Observed atomic-scale intermixing and the formation of an amorphous interlayer highlight extensive material interactions during deformation. The visualization of crack progression using FIB allows for an in-depth understanding of the fracture process. Subsurface cracks initiate within the thin Al interlayer and propagate toward the surface, evolving through the coalescence of nanopores into microvoids and larger cavities, ultimately leading to crack propagation. Secondary internal cracks may arise due to stress fields generated by the primary crack, contributing to a complex network of internal cracks.

Ultrasonic-induced amorphization and strengthening mechanisms of ultrasonic vibrations assisted friction stir Al/Ti welds

Integration of aluminum (Al) and titanium (Ti) alloys offers an effective approach to sustainable and high-quality development of the automotive and aviation industries. However, challenges arise when welding Al alloys to Ti alloys due to the formation of detrimental intermetallic compounds at the interface. With the implementation of ultrasonic vibrations, the temperature and strain rate were both increased during Al/Ti friction stir welding (FSW), leading to the formation of an amorphous interlayer, instead of intermetallic compound (IMC), at the interface. The interfacial microcracks were eliminated in the ultrasonic vibrations assisted friction stir welding (UVFSW). There were Ti particles separated from the Ti substrate and dispersed in the Al alloy, thereby resulting in a more gradual and moderate evolution of the interfacial microstructure. Due to the improved interfacial microstructure with ultrasonic vibrations, the lap shear strength was almost twice that of the conventional FSW welds within same welding conditions. Meanwhile, ultrasonic vibrations also improved the fabrication efficiency with a higher optimal traversing speed. The failure mode shifted from interface separation of FSW welds to a shear dimple fracture of the UVFSW welds, demonstrating the better plasticity and reliability of the UVFSW Al/Ti dissimilar joints.

Acceleration of Iron-Rich Olivine CO2 Mineral Carbonation and Utilization for Simultaneous Critical Nickel and Cobalt Recovery

CO2 mineral carbonation is an important method to sequester carbon dioxide (CO2) in the form of stable mineral carbonates for permanent storage. The slow kinetics of carbonation, especially for iron-rich olivine, is the major challenge for potential application. This work proposes methods to accelerate the mineral carbonation process of different materials in the general mineral grouping of divalent metals–olivine for simultaneous nickel and cobalt recovery. It is found that nickel-olivine is facile for mineral carbonation compared to ferrous and magnesium olivine. Ferrous olivine is the most difficult form of olivine to carbonate as illustrated in both thermodynamics and experimental test results. The increase in iron content in olivine inhibits the CO2 mineral carbonation process by forming an iron-silica-rich passivation interlayer. The use of a reducing gas or reagent can enhance the mineral carbonation of olivine probably through hindering oxidation of Fe(Ⅱ). The addition of sodium nitrilotriacetate (NTA) as a metal complexing agent is much more efficient for the acceleration than usage of a reducing atmosphere. The combination of sodium bicarbonate/CO2 gas supply and NTA can enhance the diffusion of all divalent metal ions from the reacting olivine surface, thereby limiting the formation of the passivation interlayer. Meanwhile, highly selective nickel and cobalt leaching can be simultaneously achieved along with the CO2 mineral carbonation, 94% nickel, and 92% cobalt leaching as well as 47% mineral carbonation versus only 10% iron and 1% magnesium leached in 2 h. This work provides a novel direction to achieve critical metals recovery with accelerated mineral carbonation process.

III-Nitride Magnetron Sputter Epitaxy on Si: Controlling Morphology, Crystal Quality, and Polarity Using Al Seed Layers.

Group III-nitride semiconductors have been subject of intensive research, resulting in the maturing of the material system and adoption of III-nitrides in modern optoelectronics and power electronic devices. Defined film polarity is an important aspect of III-nitride epitaxy as the polarity affects the design of electronic devices. Magnetron sputtering is a novel approach for cost-effective epitaxy of III-nitrides nearing the technological maturity needed for device production; therefore, control of film polarity is an important technological milestone. In this study, we show the impact of Al seeding on the AlN/Si interface and resulting changes in crystal quality, film morphology, and polarity of GaN/AlN stacks grown by magnetron sputter epitaxy. X-ray diffraction measurements demonstrate the improvement of the crystal quality of the AlN and subsequently the GaN film by the Al seeding. Nanoscale structural and chemical investigations using scanning transmission electron microscopy reveal the inversion of the AlN film polarity. It is proposed that N-polar growth induced by Al seeding is related to the formation of a polycrystalline oxygen-rich AlN interlayer partially capped by an atomically thin Si-rich layer at the AlN/Si interface. Complementary aqueous KOH etch studies of GaN/AlN stacks demonstrate that purely metal-polar and N-polar layers can be grown on a macroscopic scale by controlling the amount of Al seeding.

Mineralogy and geochemistry of rare metal (Zr-Nb-Hf-Ta-REE-Ga) coals of the seam XXX of the Izykh Coalfield, Minusinsk Basin, Russia: Implications for more widespread rare metal mineralization in North Asia

This study focuses a comprehensive mineralogical and geochemical study of rare-metal (Zr-Nb-Hf-Ta-REE-Ga) mineralization in the Permian coal seam XXX-XXXa of the Izykh Coalfield, Minusinsk Basin, southern Siberia. A link is demonstrated between the accumulation of rare metals in the coal with a volcanogenic rock parting up to 45 cm thick separating the coal seams. The floor of seam XXX is also characterized by the presence of pyroclastic material, which affects the level of accumulation of rare elements in the coal of the seam. Coals and intra-seam rock partings in seam XXX-XXXa have abnormally high concentrations of Zr, Nb, Hf, Ta, REE and Ga. In coal ash samples, the contents of some elements are highly evaluated, e.g., 1.4% Zr, 0.26% Nb, 164 ppm Hf, 17.9 ppm Ta, 0.8% REE, 0.13% Y, and 226 ppm Ga. The concentration of rare elements is higher in the coal and coal ash of the XXX coal seam than in the XXXa coal seam. The accumulation of anomalous concentrations of Zr-Nb-Hf-Ta-REE and Ga is mostly specific for the rock parting between the XXX and XXXa seams, as well as for the coals in contact with this parting. Zirconium, Nb, Y, and REE form more contrasting halos near the parting compared to Ta, Hf, and Ga. This is explained by the different mobility of the elements under weathering and diagenetic conditions. Other ore elements are concentrated to a greater extent in the coal in the near-contact zone, as well as at a distance from the partings. Ore material is concentrated primarily in the fine-dispersed mineral phase represented mainly by Zr-Nb-Ti-Fe oxides, complex Nb-Zr-P silicates, and REY-bearing phosphates (monazite, xenotime). Volcanogenic pyroclastics of acidic and alkaline composition (rhyolite-pantellerite) influenced the accumulation of rare metals in coal. Volcanic ash, transported from a distant source, served as the raw material for the formation of the rock interlayer in coal. The composition of this volcanic ash is believed to correspond to a pantelleritic tuff. These findings are comparable to those reached in earlier work on the altered ash in the coal seam XI of the Kuznetsk Coal Basin, which has similar geochemical features and is also of Permian age. Complex Zr-Nb-Hf-Ta-REE-Ga mineralization in the coals of the Kuznetsk and Minusinsk basins, associated with volcanogenic pyroclastics, indicates a wide manifestation of active acid and alkaline volcanism during the formation of coal deposits and the possibility of identifying similar mineralization in Permian coals of East and North Asia.

Evolution of hard carbon layers on Ti-45Al-2Nb-2Mn-1B by plasma enhanced chemical vapor deposition of hydrocarbons and hydrogen

Extension of pulsed DC plasma enhanced CVD (PECVD) of carbon from hydrocarbons resulted in thick hard carbon layers on Ti-45Al-2Nb-2Mn-1B. PECVD for less than 2 h led to the formation of surface interlayers of TiC and Ti2AlC compounds under the hard carbon layer. After 5 h until 20 h, the formation of carbons layers surpassed the growth of TiC and Ti2AlC layers and resulted in a thicker hard carbon layer. This can be explained with the deceleration of carbon diffusion into the base alloy that resulted in the accumulation of a hard structure of carbon on the outer surface. The thickness of the hard carbon layers reached up to ∼40 μm, which were revealed using SEM microcopy. The hardness on the outer surface of hard carbon layer was around 600–1500 HV0.5 (5.88–14.71 GPa). EDX analysis across the surface layers showed ∼50–100 at. % carbon on the outermost layers. Raman spectroscopy of carbon layers showed sp3 (D) and sp2 (G) peaks of carbon at ∼1330 and ∼1560 cm−1 and peaks of TiC at ∼200 cm−1 peaks.

Effect of Chitin Nanocrystal Deacetylation on a Nature-Mimicking Interface in Carbon Fiber Composites

The formation of a rigid, tough interface based on a nacre-like structure in carbon fiber (CF) composites is a promising way to eliminate low delamination resistance. An effective method of coating CFs is electrophoretic deposition (EPD), which, in the case of dissimilar components like graphene oxide (GO) and polymeric glue, usually requires chemical bonding/strong interactions. In this work, we focus on chitin nanocrystals (ChNCs), leading to an excellent mechanical performance of artificial nacre, where favorable interactions and bonding with GO are controlled by degrees of deacetylation (5, 15, and 30%). We prepared coatings based on GO/ChNC adducts with 95/5, 90/10, 50/50, and 25/75 ratios using optimized EPD conditions (pH, concentration, voltage, and time). The prepared materials were characterized using FTIR, TEM, XPS, SEM, DLS, and XRD. SEM evaluation indicates the formation of a homogeneous interlayer, which has a fair potential for chemical bonding with the epoxy matrix. Short-beam testing of epoxy matrix composites indicates that the coating does not decrease stiffness and has a relatively low dependence on composition. Therefore, all coatings are promising for a detailed study of delamination resistance using laminate samples. Moreover, facile EPD from the water solution/suspension has a fair potential for industrial applications.

Epitaxial twin coupled microstructure in GeSn films prepared by remote plasma enhanced chemical vapor deposition

Growth of GeSn films directly on Si substrates is desirable for integrated photonics applications since the absence of an intervening buffer layer simplifies device fabrication. Here, we analyze the microstructure of two GeSn films grown directly on (001) Si by remote plasma-enhanced chemical vapor deposition (RPECVD): a 1000 nm thick film containing 3% Sn and a 600 nm thick, 10% Sn film. Both samples consist of an epitaxial layer with nano twins below a composite layer containing nanocrystalline and amorphous. The epilayer has uniform composition, while the nanocrystalline material has higher levels of Sn than the surrounding amorphous matrix. These two layers are separated by an interface with a distinct, hilly morphology. The transition between the two layers is facilitated by formation of densely populated (111)-coupled nano twins. The 10% Sn sample exhibits a significantly thinner epilayer than the one with 3% Sn. The in-plane lattice mismatch between GeSn and Si induces a quasi-periodic misfit dislocation network along the interface. Film growth initiates at the interface through formation of an atomic-scale interlayer with reduced Sn content, followed by the higher Sn content epitaxial layer. A corrugated surface containing a high density of twins with elevated levels of Sn at the peaks begins forming at a critical thickness. Subsequent epitaxial breakdown at the peaks produces a composite containing high levels of Sn nanocrystalline embedded in lower level of Sn amorphous. The observed microstructure and film evolution provide valuable insight into the growth mechanism that can be used to tune the RPECVD process for improved film quality.

Electrodepositing polydopamine and iron (III) complexed polyacrylic acid for monovalent selective anion exchange membrane fabrication

Monovalent selective anion exchange membranes were efficiently prepared by two-steps electrodeposition. Firstly, a polydopamine (PDA) interlayer was formed onto the surface of a commercial anion exchange membrane (AEM), followed by the deposition of a top layer of Fe3+ complexed polyacrylic acid (Fe-PAA). The PDA interlayer formation was investigated by reversing the polarity of the electric field applied. In particular, modified membrane prepared with PDA layer facing the cathode (labeled as FC-PDA-M) exhibited lower negative charge surface density compared to the membrane prepared with DA solution close to the anode (labeled as FA-PDA-M). This effect resulted in an increased deposition of PAA, due to the diminished electrostatic repulsion, when a solution of Fe3+ complexed polyacrylic acid with a Fe/PAA ratio of 1/4 was electrodeposited on the PDA layer. After eluting the Fe3+ with EDTA, the two manufacture membranes, labeled as FC-PDA/(Fe)PAA-M and FA-PDA/(Fe)PAA-M, were characterized. The former exhibited a higher Cl−/SO42− permselectivity than the latter, although the latter demonstrated better performance compared to both the pristine AEM and a PAA-PDA-M obtained without applying any current during the deposition process. The effect the Fe3+ addition and varied the Fe/PAA ratio was also investigated. The membranes obtained using the Fe/PAA ratio of 1/4 exhibited best separation performance. Finally, the stability of this membrane was assessed by conducting ten consecutive electrodialysis (ED) experiments, revealing consistent Cl−/SO42− permselectivity values within the 5–6 range.

Atomistic description of conductive bridge formation in two-dimensional material based memristor

In-memory computing technology built on 2D material-based nonvolatile resistive switches (aka memristors) has made great progress in recent years. It has however been debated whether such remarkable resistive switching is an inherent property of the 2D materials or if the metal electrode plays any role? Can the metal atoms penetrate through the crystalline 2D materials to form conductive filaments as observed in amorphous oxide-based memristors? To find answers, here we investigate MoS2 and h-BN-based devices with electrochemically passive and active (metal) electrodes using reactive molecular dynamics with a charge equilibration approach. We find that the SET and RESET processes in active electrode-based multilayer devices involve the formation and disruption of metal filaments linking the two electrodes exclusively through the grain boundaries, the configuration of which affects the volatility of the resistive switching. Whereas the switching mechanisms in passive electrode-based devices require the formation of interlayer B-N bonds and popping of the S atom to the Mo plane at the point defects. We also show that metal atom adsorption at the point defects causes resistive switching in monolayer MoS2. Our atomic-level understanding provides explanations to the apparently contradictory experimental findings and enables defect-engineering guidelines in 2D materials for such disruptive technology.

Microstructure and mechanical properties evolution of the Cr coatings on SiC substrates under He irradiation

Environment coatings are frequently considered, to improve the corrosion resistance of silicon carbide (SiC) in pressurized water reactor (PWR) and boiling water reactor (BWR) surroundings. Chromium (Cr) is one of the main candidate materials for coatings on zirconium-based alloys for accident-tolerant fuel (AFT) cladding. In this work, the magnetron sputtered Cr coatings on SiC substrates were irradiated by the 500 keV He+ ions at room temperature. Moreover, the microstructural characterization was conducted on the irradiated specimens by using scanning electron microscope (SEM), and transmission electron microscope (TEM). The scratch test showed that the coating-substrate adhesion decreased from 41 N to 28 N (∼31.7%) before and after the irradiation, maybe due to that the irradiation produced tensile strain in the coating and mesophase along the coating-substrate interface. It revealed that irradiation accelerated the migration and aggregation of C elements on the surface of the coating. After the 800 °C annealing for 20 min, massive Cr atoms diffused into the SiC matrix and reacted with Cr to form a chromium silicide interlayer. Some cracks were observed at the interface, being attributed to the Kirkendall effect. Therefore, it is very necessary to avoid the formation of chromium silicide interlayer and decrease swelling mismatch between the metal coatings and the SiC substrate for the actual application in nuclear systems.

Interface Modulation for the Heterointegration of Diamond on Si.

Along with the increasing integration density and decreased feature size of current semiconductor technology, heterointegration of the Si-based devices with diamond has acted as a promising strategy to relieve the existing heat dissipation problem. As one of the heterointegration methods, the microwave plasma chemical vapor deposition (MPCVD) method is utilized to synthesize large-scale diamond films on a Si substrate, while distinct structures appear at the Si-diamond interface. Investigation of the formation mechanisms and modulation strategies of the interface is crucial to optimize the heat dissipation behaviors. By taking advantage of electron microscopy, the formation of the epitaxial β-SiC interlayer is found to be caused by the interaction between the anisotropically sputtered Si and the deposited amorphous carbon. Compared with the randomly oriented β-SiC interlayer, larger diamond grain sizes can be obtained on the epitaxial β-SiC interlayer under the same synthesis condition. Moreover, due to the competitive interfacial reactions, the epitaxial β-SiC interlayer thickness can be reduced by increasing the CH4/H2 ratio (from 3% to 10%), while further increase in the ratio (to 20%) can lead to the broken of the epitaxial relationship. The above findings are expected to provide interfacial design strategies for multiple large-scale diamond applications.

Aqueous synthesis of photoluminescence enhanced CuInS2/ZnS quantum dots via the facile hot injection growth of AgInS2 interlayer

In this study, the hot injection of Ag ions to enhance the PL performance of aqueous-phase CuInS2/ZnS quantum dots (QDs) via the formation of AgInS2 interlayer is first developed. Different amount of Ag doping by hot injection realizes the precise tuning of the peak wavelength from 649 nm to 684 nm, while the photoluminescence quantum yield is also improved from 14.79% to 26.8% due to the formation of the AgInS2 interlayer on the surface of CuInS2 QDs. The results of various characterizations demonstrate the formation of AgInS2 interlayer and explain the enhanced PL performance of CuInS2 QDs. This will expand the understanding of the PL enhancement of the aqueous-phase CuInS2/ZnS QDs and solidify the foundation for subsequent practical research to further realize the potential of aqueous CuInS2 QDs.

Optimized intermediate layer formation and electroless plating methods to obtain supported dense Pd surfaces.

Dense metallic membranes, especially Pd and Pd alloys, have been intensely investigated to provide an alternative and economical way to obtain H2 with ultrahigh purity. To overcome the high cost of Pd, composite membrane structures that comprise a thin layer of Pd are utilized. However, it is a challenge to obtain a thin, dense, and uniform Pd layer on the support materials. This study investigates the parametric analysis of γ-Al2O3 interlayer formation and the electroless Pd plating (Pd ELP) procedures on α-Al2O3 supports with the aim to achieve a thin, uniform Pd surface without annealing. Adjustments in PEG/PVA concentration, dipping time, and heat treatment enabled creating a thin γ-Al2O3 interlayer on α-Al2O3, minimizing pore size and density. Hydrazine concentration, heat treatment, and bath temperature were adjusted to optimize Pd ELP to achieve maximum yield from the plating bath and a dense, uniform surface without annealing. Pd/γ-Al2O3/α-Al2O3 structures were analyzed using scanning electron microscopy, X-ray diffraction, and thermogravimetric analysis to observe the impact of varied parameters on surface structures. Optimized sample was compared to an annealed Pd/α-Al2O3 prepared in accordance with literature methods and a Pd/graphite/α-Al2O3 sample to validate the use of optimized ELP procedure and the γ-Al2O3 interlayer. Results show that a dense and uniform 13 μm Pd coating was achieved on a γ-Al2O3-coated α-Al2O3 support without annealing, using three fresh ELP baths. This was done using sequential hydrazine addition with a decreased concentration (1 M) into the ELP baths at 30 °C, and applying heat treatment at 120 °C between each fresh ELP bath.

The role of silica on the superiority of corrosion barrier performance and biological properties of sintered titania-silica composite coating electrophoretically deposited on 316L stainless steel

TiO2 and TiO2–SiO2 composite coatings were electrophoretically deposited on anodized 316L stainless steel substrates and then sintered at 1100 °C. TiO2 coating showed a rutile phase composition involving a cracked surface with a wide diffusion region rich in chromium element near the substrate. While TiO2–SiO2 composite coating showed a crack-free surface with an anatase phase comprising a continuous interlayer. Formation of the dense interlayer prevented the diffusion of substrate elements toward the coating during the sintering and thus inhibited the formation of diffusion region. According to the EIS study after 1 day of immersion in PBS solution, the highest barrier performance belonged to TiO2–SiO2 composite coating where its total faradic resistance (84 MΩ cm2) was 1500 times higher than TiO2 coating and 5.6 times higher than the anodized substrate. This was related to the crack-free surface and the interlayer formed in the composite coating owing to the improving effects of silica. After 28 days of immersion, the total faradic resistance of the TiO2–SiO2 composite coating remained significantly higher (order of 106–107 Ω cm2) than TiO2 coating (∼104 Ω cm2). Furthermore, TiO2–SiO2 composite coating enhanced the apatite formation compared to TiO2 coating or anodized substrate during immersion in SBF solution.

On the origin of epitaxial rhombohedral-B4C growth by CVD on 4H-SiC.

Rhombohedral boron carbide, often referred to as r-B4C, is a potential material for applications in optoelectronic and thermoelectric devices. From fundamental thin film growth and characterization, we investigate the film-substrate interface between the r-B4C films grown on 4H-SiC (0001̄) (C-face) and 4H-SiC (0001) (Si-face) during chemical vapor deposition (CVD) to find the origin for epitaxial growth solely observed on the C-face. We used high-resolution (scanning) transmission electron microscopy and electron energy loss spectroscopy to show that there is no surface roughness or additional carbon-based interlayer formation for either substrate. Based on Raman spectroscopy analysis, we also argue that carbon accumulation on the surface hinders the growth of continued epitaxial r-B4C in CVD.

Rod-coated PVA interlayer induced nanofiltration membrane: Method development and application for separation of dye/NaCl with greater performance

The textile industry consumes large quantities of freshwater and discharges large quantities of dye/salt wastewater, causing serious environmental problems. Nanofiltration (NF) has proven to be able to achieve efficient dye/salt separation. However, conventional polyamide (PA) NF membranes are often constrained by the trade-off between selectivity and permeability. Herein, we developed a highly dye/NaCl selective nanofiltration membrane with a rod-coated PVA interlayer. The rod-coating approach allows better control of PVA dosage to create a perfect PVA interlayer. The formation and effect of rod-coated PVA interlayer significantly improved the permeability. With an optimal PVA dosage of approximately 0.32 g/m2, the permeance of the iTFC membrane (>30.0 L/(m2 h bar)) was almost 3 times that of the control membrane. Moreover, the iTFC-PVA membrane had an outstanding Rhodamine B rejection (99.8 %), low sodium chloride (NaCl) rejection, and maximum NaCl/dye selectivity ratio as high as 428. It is anticipated that the iTFC membrane has great potential in the field of dyehouse wastewater treatment. Furthermore, our study proves that the Mayer rod-coating approach is suited to fabricating high-performance PA-NF membranes with PVA interlayers. It is anticipated that organic-containing wastewater can better be treated by the developed membrane to achieve a better water environment and resource recovery.