Formation Of Fine Particles Research Articles

Selective flotation of coal from kaolin using sodium polyacrylate as flocculant and depressant

ABSTRACT In general, fine coal with high ash is usually difficult to clean because of kaolin in the flotation pulp. It is necessary to find some effective methods for the high-precision flotation of coal from kaolin. In this investigation, sodium polyacrylate (PAAS) was selected as a selective flocculant and depressant for fine kaolin in coal flotation pulp. Focused beam reflectance measuring instrument (FBRM), particle video microscope (PVM), infrared spectrometer, contact angle measuring instrument and scanning electron microscope (SEM) were used to reveal the interaction between sodium polyacrylate and coal or kaolin. The results show that with the increase in concentration, PAAS could adsorb on the surface of kaolin through hydrogen bonding, which promoted the formation of fine kaolin particles into flocs, and reduced the surface area of kaolin. PAAS had a dispersing effect on coal. PAAS inhibited the flotation behavior of kaolin, and the flotation index was optimal when the dosage of PAAS was 20 mg/L. Adding an appropriate dosage of PAAS into the coal flotation system can form kaolin floccules, which reduced the entrainment of kaolin in clean coal by water flow, thereby improving the flotation selectivity of coal from kaolin.

Effect of flame temperature on structure and CO oxidation properties of Pt/CeO2 catalyst by flame-assisted spray pyrolysis

Flame synthesis offers the potential for the synthesis of structure-controlled catalysts. In this study, Pt/CeO2 nanoparticles were synthesized via flame-assisted spray pyrolysis (FASP) and used as CO oxidation catalysts. The catalysts were synthesized using a burner diffusion flame at three different flame temperatures (maximum flame temperatures, Tf = 1556, 1785, and 2026 K), and their particle structure and CO oxidation activity were evaluated. The synthesized Pt/CeO2 catalysts had a bimodal structure containing 100 nm-scale CeO2 loaded with 10 nm-scale Pt and fine CeO2 < 10 nm loaded with highly dispersed Pt (less than 1 nm). As the flame temperature increases from 1556 to 2026 K, the formation of fine CeO2 particles dominates, resulting in an increase in BET specific surface area from 7.97 to 112 m2/g and Pt dispersion from 4.67 to 20.6%. Insight into the particle formation routes that determine the catalyst structure is provided by numerical simulation of droplet evaporation in a burner flame. CO oxidation experiments showed that the temperature at which CO conversion reached 100% (T100) decreased from 513 to 378 K with increasing flame temperature in FASP. In addition, the thermal stability test showed that the Pt dispersion after thermal degradation was higher for Pt/CeO2 catalyst made by FASP at Tf = 2026 K than that prepared by the impregnation method, and the T100 for CO oxidation was lower by 20 K.

Achieving balanced mechanical properties in Fe–0.16C plain low-carbon steel by trimodal microstructure and fine cementite

In the present study, for the first time, a trimodal microstructure (including coarse, fine, and ultrafine ferrite grains) was created in plain low-carbon steel by simple thermomechanical processing including intercritical annealing (at 770 °C, 800 °C, and 830 °C), 75% cold rolling, and finally heat treatment at 550 °C. The results showed that martensite with two different morphologies consisting of lath (low-carbon) and plate (high-carbon) were created in the microstructures of 800-75% and 830-75% sheets due to the non-homogeneous distribution of carbon atoms as a result of not using the homogenization treatment. After the final heat treatment, the samples exhibited trimodal grain size distribution of ferrite including coarse grains (larger than 5 micrometers), fine grains (between 1 and 5 micrometers), and ultrafine grains (UFGs) (smaller than 1 micrometer). The formation of ultrafine grains was ascribed to the presence of martensite with lath morphology in the 800-75% and 830-75% samples. The size of cementite particles in the 770-75%-550 sample was larger than the other two samples (800-75%-550 and 830-75%-550) owing to the presence of martensite phase only with plate morphology in 770-75%-550 steel. Unlike the 800-75%-550 sheet, the entire microstructure of the 770-75%-550 and 830-75%-550 samples had not undergone complete recrystallization and several deformed ferrite grains were still visible in the microstructures. The strength and hardness of the heat-treated sheets was larger than that of the as-received steel due to the presence of fine spherical cementite particles and fine ferrite grains in the microstructure of the heat-treated samples. Based on the obtained results, the 800-75%-550 sample revealed the best combination of strength-ductility-toughness due to trimodal microstructure along with the formation of fine spherical cementite particles. The failure mode of all heat-treated samples was ductile and there were both fine and coarse dimples in the fracture surfaces.

Simultaneous high tensile strength and high ductility in cast Ce-alloyed Ti

Addition of ∼3 wt% Ce to cast pure Ti induced formation of numerous fine Ce particles on the microstructure. The Ce-alloyed cast Ti had both high tensile strength and ductility, which are unattainable simultaneously in cast pure Ti. The mechanisms by which the Ce particles increased tensile properties were identified.

Improvement of strength in low-carbon Nb–Ti weathering steel through Ce microalloying

In this study, a high-strength low carbon Nb–Ti containing weathering steel was developed. The steel achieved a yield strength of 824.4 MPa and an elongation of 24.4% with the addition of 0.030% Ce as a microalloying element. Precipitation strengthening and dislocation strengthening contributed nearly 60% to the yield strength of the steel. The effects of Ce on the dissolution and precipitation behavior of microalloying elements were analyzed through experimental research and first-principles calculations. Additionally, the associated strengthening mechanisms were elucidated. The findings revealed that the Ce–Nb pairs within the 2 to 7 nearest-neighbor configuration in face-centered cubic Fe exhibited a mutual attraction. This attraction promoted the dissolution of microalloyed carbonitrides, leading to a reduction in the volume fraction of precipitates with diameters above 150 nm from 1.3% to 0.62%. Conversely, in the body-centered cubic Fe structure, Ce–Nb atom pairs were mutually repulsive across all configurations. During the coiling process, the addition of Ce increased the formation of nanoprecipitates in the 0.030% Ce–Nb–Ti weathering steel. Particularly, the volume fraction of precipitates with diameters ranging from 20 to 150 nm in the steel increased from 1.6% to 2.7%, while the fraction of nanoprecipitates also increased from 0.051% to 0.31%. The nanoprecipitates formed within the dislocation substructure of the ferrite significantly enhanced steel strength but reduced its plasticity. Additionally, the addition of Ce led to the formation of numerous fine cementite particles in the localized areas of the steel matrix, which contributed up to 49.2 MPa to the overall strength of the steel.

Employing a mixture of fine-particle PKS, glycerol, and citric acid as an eco-friendly binder for plywood production from rubberwood (Hevea brasiliensis) veneer

Biomass-based adhesives, which are environmentally friendly and sustainable materials enabling low formaldehyde wood composites, have garnered interest. Therefore, palm kernel shells (PKS), available as industrial agricultural residue and rich in lignin, are mixed in form of fine particles with glycerol and citric acid, and tested as a candidate for binder in plywood production. The study focused on examining the effects of two factors: the quantity of adhesive used and the pressing temperature. Glycerol and citric acid are low-cost non-toxic chemicals that activate the functional groups and induce changes in the PKS component during hot pressing. Consequently, the mixtures with PKS as fine particles could cross-link with rubberwood veneer, forming a plywood panel with shear strength and bending strength that meet the requirements outlined in ISO 12466-2: part 2, and in Thai industrial standard (TIS 178-2549) for indoor use. The properties of plywood were primarily influenced by the pressing temperature rather than by the quantity of adhesive. Specifically, the temperatures 180 °C and 200 °C enhanced the extent to which the molten binder penetrated the rubberwood surface, consequently improving the mechanical properties and water resistance of the bonding.

Influence of minor Mg/Ca/Nb/Ag addition on the morphology and microstructure of Fe-rich phase in powder metallurgy Cu[sbnd]10Fe alloy

The effect of Mg/Ca/Nb/Ag alloying on the morphology and microstructure of powder metallurgy Cu10Fe alloy was investigated systemically in this work. Alloying of Ca reduces the size of Fe-rich particles, while alloying of Mg/Nb/Ag increases the Fe-rich particles. This is attributed to the different roles of various alloying elements on the liquid-phase separation behaviors as well as diffusion of Fe atoms during the solidification. Coarse size spherical Fe-rich particles with a face centered cubic structure are observed in CuFe alloys bearing Mg/Ag/Nb, whilst the alloying of Ca favors the formation of fine spherical Fe-rich particles with a body centered cubic structure. The factor governing the morphology is found to be interfacial energy for CuFe alloys containing Mg/Ag/Nb and elastic energy for Cu-Fe-Ca alloy, respectively. Coarse size Fe-rich particles are hard to deform during subsequent rolling, but the fine Fe-rich particles can co-deform with Cu matrix. This study could provide a detailed picture regarding the influence of various alloying element types on the size, morphology, and lattice structure of Fe phase of CuFe alloy.

Sources and formation of fine particles and organic aerosols during autumn-winter period in the southern edge of northern China plain

The North China Plain (NCP) experienced significant improvements in air quality in 2018–2022. However, severe pollution episodes still occur frequently during the cold season. The limitations of highly time-resolved measurements hinder understanding the sources and formation mechanisms of pollution episodes, especially the role of organic aerosols (OA). Therefore, we used a Time-of-Flight Aerosol Chemical Speciation Monitor to characterize the aerosol chemical species, variation, and sources of OA during autumn and winter in Luohe, a city in the southern part of the NCP. The results showed that nitrates and organics were the main species of fine particles (PM2.5), accounting for an average of 38.4% and 29.6% of its total mass, respectively. Furthermore, the positive matrix factorization model analyzed the OA in PM2.5 and identified three primary OA and secondary OA related to photochemistry. Primary OA was the dominant contributor throughout the study period (55%), increasing from 50% during the non-heating period to 59% during the heating period. The contribution of photochemically generated oxidized OA remained high (41%) during heavy pollution episodes in the heating period, indicating strong photochemical production during winter. Additionally, most aerosol species and OA factors showed distinct diurnal variations, with lower concentrations during the day, suggesting the influence of the planetary boundary layer and primary emissions. By analyzing the chemical species features of five heavy particulate matter pollution episodes during the study period, we identified three main driving mechanisms for severe pollution events: photochemical processing, photochemical and aqueous-phase production, and local emissions.

Application of advanced causal analyses to identify processes governing secondary organic aerosols

Understanding how different physical and chemical atmospheric processes affect the formation of fine particles has been a persistent challenge. Inferring causal relations between the various measured features affecting the formation of secondary organic aerosol (SOA) particles is complicated since correlations between variables do not necessarily imply causality. Here, we apply a state-of-the-art information transfer measure coupled with the Koopman operator framework to infer causal relations between isoprene epoxydiol SOA (IEPOX-SOA) and different chemistry and meteorological variables derived from detailed regional model predictions over the Amazon rainforest. IEPOX-SOA represents one of the most complex SOA formation pathways and is formed by the interactions between natural biogenic isoprene emissions and anthropogenic emissions affecting sulfate, acidity and particle water. Since the regional model captures the known relations of IEPOX-SOA with different chemistry and meteorological features, their simulated time series implicitly include their causal relations. We show that our causal model successfully infers the known major causal relations between total particle phase 2-methyl tetrols (the dominant component of IEPOX-SOA over the Amazon) and input features. We provide the first proof of concept that the application of our causal model better identifies causal relations compared to correlation and random forest analyses performed over the same dataset. Our work has tremendous implications, as our methodology of causal discovery could be used to identify unknown processes and features affecting fine particles and atmospheric chemistry in the Earth’s atmosphere.

Effects of secondary and tertiary air on reducing fine mode particles and NOx during gasification-combustion of coal in a self-sustained furnace

Gasification-combustion can decrease pollutants formation in coal-fired boilers during flexible peak-shaving. This study investigates the impact of the ratio of secondary air (αs) to tertiary air (αt) and the ratio of inner secondary air (αi) to outer secondary air (αo) on the formation of fine mode particles. Particulate matters (PM) were sampled at various positions along the self-sustained gasification-combustion furnace, and the size distributions and compositions of PM were analyzed. The results revealed that αs:αt influenced the temperature profile and the oxidizing/reducing atmosphere of the combustion furnace, consequently affecting the formation of PM and NOx. Temperature was found to has a greater effect on elements vaporization compared to the reducing atmosphere. The key strategy to inhibit the generation of fine mode PM is to reduce the local high temperature in the combustion furnace. Notably, the optimal αs:αt of 4:4 was found to promote the synergistic reduction of fine mode PM and NOx. In addition, αi:αo can affect the peak temperature of the combustion furnace upstream the tertiary air. Increasing the outer secondary air can decrease the peak furnace temperature and the formation of fine mode PM. However, decrease the temperature in reducing atmosphere is not favorable for reducing NOx formation. Consequently, fine mode PM and NOx can’t be synergistically reduced with the optimization of αi:αo.

Effect of primary air and coal properties on the formation of fine mode particles during low NOx gasification-combustion of coal in a self-sustaining furnace

Gasification-combustion technology can reduce NOx while the formation characteristics of fine mode PM is unclear. This research studied the impact of the excess air coefficient (αg) of the gasifier and the properties of coal on the formation and evolution of fine mode PM. The experiment was conducted on a self-sustaining furnace consisting of a gasifier where pyrolysis/gasification occurs and a combustion chamber where burnout of gasification gas and char occurs. The results showed that fine mode PM and NOx can be synergistically reduced by optimizing αg during gasification-combustion. A low or high αg can lead to a high furnace temperature in the gasifier or combustion chamber, respectively. Elimination of high temperature is crucial to reduce element vaporization which promotes the formation of fine mode PM. Additionally, an optimized combination of furnace temperature and reducing atmosphere in the gasifier can decrease NOx. The optimal αg was 0.32 for bituminous coal (BC). Fine mode PM generated from gasification-combustion of BC, lean coal (LC), and semi-char (SC) mainly consists of Ca, Si, Fe, and S. The vaporization of element from LC and BC primarily occurs during char combustion in the combustion chamber, while the vaporization of element from SC occurs almost equally in the gasifier and combustion chamber.

Characteristics of fine particle formation during combustion of high-alkali coal in a new full-scale circulating fluidized bed boiler

High-alkali coal generated an increased number of fine particles during the combustion process. Understanding the transformative characteristics of particulate matter (PM) in a full-scale boiler that burns 100 % Zhundong (ZD) coal is key for controlling pollutant emissions. This paper investigated PM formation in a novel full-scale Circulating Fluidized Bed (CFB) boiler. PM samples were collected from various points along the steam-cooled flue at 50 %, 67 %, and 100 % boiler load. Utilizing Low-pressure impactors and scanning electron microscopy coupled with energy disperse spectroscopy (SEM-EDS) were applied to analyze the mass-based particle size distribution(MPSD), elemental compositions, and morphology of PM. The results show that sub-micron particles produced under low boiler load consist primarily of AAEMs sulfates, whereas under high load, they consist primarily of alkali metal chlorides. Super-micron particles are predominantly sulfates and silicates. The concentrations of Na, K, and Cl in PM0.4 decreased as the flue gas cooled down in the steam-flue of the CFB. At 100 % boiler load, Na, K, Cl and S account for more than 90 % of the total elements in the sub-micron particles. However, these four elements demonstrated a 25 % decrease at a boiler load of 67 % compared to 100 % load. Interestingly, the compositions of super-micron particles seemed to be minimally affected by the boiler load.

Fine Particle Formation and Dependence of Wet Deposition on Precipitation Intensity in an Urban Area

ABSTRACT In order to understand the characteristics of the change of aerosol concentration in an urban area and the impact of meteorological conditions on aerosol concentration in urban areas, particle concentration and size distribution were measured using an aerosol particle counter and an aerosol spectrometer in Hefei, China in spring 2017. Meteorological data, such as temperature, relative humidity, wind speed, wind direction, and shortwave radiation, were measured on a meteorological tower. The concentration of coarse mode (d > 2.5 μm, d is particle diameter), accumulation mode (0.25 μm<d < 2.5 μm), and ultrafine (Aitken and nucleation mode, d < 0.25 μm) particles under different meteorological conditions were recorded. Results show that, approximately 10–20 min after the solar downward shortwave radiation decreases (rises), the ultrafine particles (UFPs) concentration decreases (rises). Diurnal change in radiation causes daily change in the concentration of UFPs, and when the relative humidity was low, UFP generation easily occurs. On wet deposition, the concentration of coarse mode particles is significantly reduced during precipitation, and the concentration of accumulation mode particles varies during heavy precipitation and slight precipitation. Because of the combined action of wet deposition and hygroscopic growth, the concentration of accumulation mode particles first increases and then decreases. And during the slight precipitation, the concentration only increases with the relative humidity.

Analysis of Experimental Measurements of Particulate Matter (PM) and Lung Deposition Surface Area (LDSA) in Operational Faces of an Oil Shale Underground Mine

Particulate matter (PM) in the context of underground mining results from various operations such as rock drilling and blasting, ore loading, hauling, crushing, dumping, and from diesel exhaust gases as well. These operations result in the formation of fine particles that can accumulate in the lungs of mineworkers. The lung deposited surface area (LDSA) concentration is a variant solution to evaluate potential health impacts. The aim of this study is to analyse PM and LDSA concentrations in the operational workings of the oil shale underground mine. Experimental measurements were carried out by a direct-reading real-time PM monitor, Dusttrak DRX, and a multimetric fine particle detector, Naneous Partector 2, during the loading and dumping processes using the diesel engine loader. Consequently, the analysis was conducted on PM, LDSA, particle surface area concentration (SA), average particle diameter (d), particle number concentration (PNC), and particle mass (PM0.3), producing a few valuable correlation factors. Averaged LDSA was around 1433 μm2/cm3 and reached maximum peaks of 2140 μm2/cm3 during the loading, which was mostly related to diesel exhaust emissions, and within the dumping 730 μm2/cm3 and 1840 μm2/cm3, respectively. At the same time, average PM1 was about 300 μg/ m3 during the loading, but within the dumping peaks, it reached up to 10,900 μg/ m3. During the loading phase, particle diameter ranged from 30 to 90 nm, while during the dumping phase peaks, it varied from 90 to 160 nm. On this basis, a relationship between PNC and particle diameter has been produced to demonstrate an approximate split between diesel particulate matter (DPM) and oil shale dust diameters. This study offers important data on PM and LDSA concentration that can be used for estimating potential exposure to miners at various working operations in the oil shale underground mines, and will be used for air quality control in accordance with establishing toxic aerosol health effects.

Effect of mechanical milling on microstructure evolution and mechanical properties of Al–Zn–Mg–Cu–Si alloy fabricated via spark plasma sintering

We investigated the effect of high-energy ball milling (HEBM) on the microstructure and mechanical properties of powders and spark plasma sintered samples of an Al–Zn–Mg–Cu–Si alloy. HEBM produced a nanocrystalline powder with an average grain size of 0.16 μm while increasing the amount of solid solution and the formation of fine amorphous aluminium oxide. The sintered alloy without HEBM consisted of η-Mg(Zn,Cu,Al)2, T-Mg32(Al,Zn)49, β-Mg2Si, and Q-Al5Cu2Mg8Si6 phases. The grain size of the sintered alloy decreased from 2.66 to 0.40 μm due to the application of HEBM. The amorphous aluminium oxide phase in the milled powder was transformed into MgO particles during sintering. The formation of MgO particles caused the depletion of Mg solid solutions, which resulted in the formation of Mg-free phases during sintering. High-energy ball milling (HEBM) improved the microhardness of the sintered alloy from 94 to 134 HV owing to grain refinement and the formation of fine secondary phases and MgO particles.

Exploiting mechanochemical activation and molten-salt-assisted reduction-diffusion approach in bottom-up synthesis of Sm2Fe17N3

Sm2Fe17N3 powders were prepared by a novel molten-salt mechanochemically assisted reduction-diffusion (RD) approach. CaCl2, plays a critical role during mechanochemical processing as a dispersant, facilitating the RD process by dissolving the precursors in a molten flux and further assisting during the washing step by efficient removal of by-products thus minimizing the surface oxidation of Sm2Fe17N3 powder particles. Various milling times and RD temperatures were examined, and synthesis conditions were optimized to achieve pure-phase Sm2Fe17N3 powders with low aggregation of magnetic particles. Powders synthesized at 950 °C RD exhibited the highest hard-magnetic properties: coercivity Hc of 13.5 kOe, and maximum energy product (BH)max of 19.4 MGOe. This was attributed to the formation of fine single-phase Sm2Fe17N3 particles as well as minimal oxidation of particle surface. Furthermore, by densifying the Sm2Fe17N3 powders with high-pressure spark plasma sintering, a bulk magnet with (BH)max of 16.5 MGOe and a relative density of 86 % was produced indicating that the obtained Sm2Fe17N3 powders had low oxygen content.

Novel synthetic approaches and morphological design of perovskite-type oxynitrides in powder and ceramic form

Perovskite-type oxynitrides are a new class of inorganic materials that have potential applications as photocatalysts, inorganic pigments and dielectrics. Design of the morphology in conjunction with new synthesis methods is essential for their practical use. In this review, we present the formation of fine particles via a low temperature and ammonia-free synthesis method, the morphology of the oxynitride perovskites obtained using metal carbodiimide, and the toughness of the sintered ceramics in relation to their microstructure.

The effect of quenching/double quenching and tempering heat treatment cycles on the microstructure, impact energy and hardness of AISI H13 tool steel

ABSTRACT In this study, microstructure modifications of AISI H13 steel were studied with different heat treatments such as conventional quenching, quenching + tempering/double tempering and double quenching + tempering/double tempering. Carbide volume ratio analyses were performed. The XRD analysis was used to determine the type of carbide, the average crystallite size, and the dislocation density in the samples. Charpy impact tests were performed. The hardness values of the samples were measured with the Rockwell C scale. The presence of MC, M23C6, and M7C3 type carbides was determined in the microstructures. Heat treatment cycles caused a high dislocation density in martensite laths. The dislocation density of martensite laths decreased with double quenching. The tempering process caused the formation of fine carbide particles in the microstructure. In addition, tempering processes gave rise to an increase in the volume ratio of M23C6-type strip carbides. The length/width ratio of the strip-type carbides increased with the effect of double tempering. As a result of the applied heat treatments, the impact energies of the samples decreased. The tempering process caused a secondary hardening of the samples. While the double quenching process increased the impact energy value by approximately 2%, it caused a decrease in hardness by 24%.

Study of Air Pollution by NOx from Petrol Fuels at Four Stations in Dakar–Senegal by Determining Nitrogen Content

NOX emissions are a health hazard, and are increasingly regulated in cars. NOx also contributes to the formation of acid rain and the eutrophication of ecosystems. Nitrogen oxides are a family of molecules including nitrogen monoxide (NO) and nitrogen dioxide (NO2). These gases are formed in the engine during high-temperature fuel combustion, and play a role in the formation of fine particles in ambient air. In this article, the aim is to determine the nitrogen content of gasoline samples taken at four gasoline stations of the most representative groups in terms of distribution of light petroleum products in order to assess the environmental impact due to greenhouse gas emissions resulting from the use of gasoline by vehicles and to reduce the nitrogen content in the form of nitrogen oxides NOx. After an introduction, we presented the material and the method used, followed by the results of our analyses and a discussion of the results obtained before concluding.

Metallic Honeycomb Catalysts for Methane Steam Reforming: Effect of the Bimetallic Surface Coating on Catalytic Properties

Metallic honeycomb catalysts are promising candidates for fuel cell and small-scale onsite hydrogen production applications. In this study, high-cell-density Ni honeycomb catalysts coated with a series of bimetallic surface layers were synthesized. Their catalytic performance for CH4 steam reforming was investigated under a low steam-to-carbon ratio of 1.36 and a gas hourly space velocity of 6400 h-1 in the temperature range of 400–700°C. The catalysts coated with Ni-Mg and Ni-Zr showed excellent catalytic performance, reaching a high CH4 conversion and CO selectivity close to the equilibrium values within the test temperature range. The enhanced catalytic performance of the Ni-Mg and Ni-Zr coatings was attributed to the formation of oxide-supported fine Ni particles. In contrast, the catalysts coated with Ni-Fe and Ni-Sn exhibited an extremely low activity, which was lower than that of the catalyst coated with only Ni. The low activity of the Ni-Fe and Ni-Sn coatings is supposed to be due to the formation of aggregated Ni3Fe, Ni3Sn, and Ni3Sn2 phases.