ABSTRACT To achieve energy security and sustainable economic development, Pakistan is shifting focus to its abundant Thar lignite, aiming to reduce dependence on costly coal imports for powering industries and homes. This research explores coal pulverizers and mills, focusing on optimizing their design and functionality to efficiently utilize Thar lignite. The study examines Thar coal properties at various blend ratios, highlighting its value as a domestic resource. It explores lignite drying techniques using flue gas and primary air to reduce moisture content, enhancing calorific value and combustion efficiency. The core of the research proposes modifications to Beater Mills and Vertical Roller Mills (VRMs) to seamlessly accommodate Thar lignite. These adjustments ensure efficient lignite utilization and address challenges posed by its distinct properties. To highlight the economic impact of this transition, the research conducts a comprehensive cost analysis. The findings reveal the substantial foreign exchange savings that could be achieved by substituting imported coal with Thar lignite, with the potential for annual savings reaching a maximum of US$1.226 Billion. In essence, this research serves as a beacon guiding Pakistan toward a future powered by its abundant lignite, setting the stage for enhanced energy independence, economic resilience, and a more sustainable tomorrow.
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