Foam Samples Research Articles

Impact of filler and gelling catalyst/agent on properties of flexible polyurethane foam

AbstractIn this study, the physiomechanical properties of carboxymethylcellulose sodium salt (Na‐CMC salt) filler‐loaded foam and its impact on the wicking capacity of the foam were investigated in juxtaposition with the increasing tin concentration. According to the study's findings, standard unfilled foam demonstrated no wicking at all, while flexible PU foam filled with Na‐CMC salt, even with low porosity and subpar mechanical traits, displayed wicking heights of 4 mm, 3.4 mm, and 2.8 mm in test specimens of thicknesses of 6 mm, 8 mm, and 10 mm. Moreover, filled foam with a higher porosity level exhibited significantly better wicking heights of 11.4 mm, 10.8 mm, and 8.2 mm. The inclusion of CMC filler in the PU foam matrix is the reason for enhanced wicking property in foam. The sample thickness and wicking height trends are consistent among all foams; as foam sample thickness increases, wicking height progressively falls. The correlation between the foam's porosity value and the number of closed cell windows is confirmed by stereomicroscopy and the porosity values. According to this study, the infused filler's characteristics have a greater influence on the foam's wicking capacity than the foam's porosity. This study contributes significant insights into ongoing initiatives to enhance user experience, well‐being, and hygiene through innovative and meticulously designed new developed mattress foam using Na‐CMC as a filler.Highlights Co‐relation between concentration of tin and infused filler on wicking property. Standard unfilled foam demonstrated no wicking at all. Na‐CMC salt filled foam displayed wicking heights. After 15% increase in tin level, mechanical properties of foam degrade. Wicking depends on nature of infused filler and the foam's porosity.

The Effect of Foaming Agents on the Thermal Behavior of Aluminum Precursors.

Various foaming agents can be used to achieve foaming of the precursors obtained by using the powder metallurgy method. However, the thermal behavior of pure aluminum precursors with different foaming agents has been studied very little in recent times. For the production of aluminum foams with closed cells, 1 wt.% of calcium carbonate (CaCO3), titanium hydride (TiH2), heat-treated TiH2 and zirconium hydride (ZrH2) were used. The foaming capability of the compacted precursors was investigated at temperatures 700, 720 and 750 °C. CaCO3 and TiH2 showed the best foamability at all considered temperatures, while ZrH2 achieved relatively good foaming only at the highest temperature, 750 °C. Due to their low onset temperature of the decomposition compared to the melting point of the unalloyed aluminum, in hydride-based foaming agents the drainage occurred at the bottom part of the foam samples. Among the investigated foaming agents, precursors with heat-treated TiH2 had the worst foaming properties, while CaCO3 showed the best foamability without the occurrence of drainage.

ПОЛУЧЕНИЕ ПОРИСТОЙ МЕДИ РАЗЛОЖЕНИЕМ ПОРООБРАЗУЮЩИХ ЧАСТИЦ

The article discusses the main functional properties of copper foam material obtained by molding and sintering copper with a blowing agent in the form of CaCO3. The raw materials for pore formation were selected and TGA analysis was carried out to determine the maximum decomposition of the presented porophore. The main characteristics (particle dispersion, amount of component, amount of pore-forming phase during decomposition, etc.) of the used powder blowing agent in the form of CaCO3 were selected experimentally. The physical and mechanical properties of the obtained copper foam samples were studied.

Trends in flame retardant levels in upholstered furniture and children's consumer products after regulatory action in California

In 2013, California revised its upholstered furniture flammability standard TB 117–2013 to improve fire safety without the need for flame retardant (FR) chemicals. Subsequent legislation (SB 1019) required disclosure of FR content. In 2020 California expanded restriction on FR chemicals to include juvenile products and upholstered furniture (AB 2998). To monitor trends in FR use, and assess the effectiveness of the new regulations, we analyzed 346 samples from upholstered furniture (n = 270) and children's consumer products (n = 76), collected pre- and post-regulatory intervention for added FR chemicals (i.e., ∑FR > 1000 mg/kg). Upholstered furniture samples, collected from products before enactment of the new regulations, had a median FR concentration of 41,600 mg/kg (range: 1360–92,900 mg/kg), with 100% of the foam samples and 13.7% of the textile samples containing ∑FR > 1000 mg/kg. Firemaster formulations (FM 550 and FM 600), a mixture of triphenyl phosphate (TPHP), 2-ethylhexyl-2,3,4,5-tetrabromobenzoate (EH-TBB), bis(2-ethylhexyl)-3,4,5,6-tetrabromophthalate (BEH-TEBP) and a mixture of isopropyl- or tert-butyl-triphenyl phosphates (ITPs or TBPPs), were the most frequently detected FR (34%), followed by tris(1,3-dichloroisopropyl) phosphate (TDCIPP; 25%), TPHP with a mixture of polybrominated diphenyl ethers (BDE-47, 99, 100, 153 and 154; 20%) and tris(2-chloroethyl) phosphate (TCEP; 11%). Upholstered furniture components collected after enactment of the new legislation had a median FR concentration of 2600 mg/kg (range: 1160–49,800 mg/kg, outlier sample 282,200 mg/kg), with 11.9% of the foam samples and no textile samples containing ∑FR > 1000 mg/kg. Of these samples, tris(1-chloro-2-propyl) phosphate (TCIPP) was the most frequently detected FR (55%), followed by TDCIPP (30%) and Firemaster (FM 550, 15%). No PBDEs were detected in the post-regulatory intervention products. Our initial work on children's products showed 15% of the samples contained ∑FR > 1000 mg/kg. In our post- AB 2998 work, no regulated children's product components failed compliance (i.e., ∑FR > 1000 mg/kg).The data confirm successful adoption of the new regulations with most samples in compliance, demonstrating the efficacy of regulatory intervention. Given these results, environmental FR exposure is expected to decrease as older FR treated consumer products are replaced with FR free products.

Assessment of the tolerance angle for pedicle screw insertion.

Cannulation process intervenes before implantation of pedicle screw and depends on the surgeon's experience. A reliable experimental protocol has been developed for the characterization of the slipping behavior of the surgical tool on the cortical shell simulated by synthetic materials. Three types of synthetic foam samples with three different densities were tested using an MTS Acumen 3 A/T electrodynamic device with a tri-axis 3 kN Kistler load cell mounted on a surgical tool, moving at a constant rotational speed of 10° mm-1 and performing a three-step cannulation test. Cannulation angle varied between 10° and 30°. Synthetic samples were scanned after each tests, and cannulation coefficient associated to each perforation section was computed. Reproducibility tests resulted in an ICC for Sawbone samples of 0.979 (p < 0.001) and of 0.909 (p < 0.001) for Creaplast and Sawbone samples. Cannulation coefficient and maximum force in Z-axis are found the best descriptors of the perforation. Angular threshold for perforation prediction was found to be 17.5° with an area under the curve of the Receiver Operating Characteristic of 89.5%. This protocol characterizes the cannulation process before pedicle screw insertion and identifies the perforation tool angle until which the surgical tool slips on the cortical shell depending on bone quality.

Structural features of biobased composite foams revealed by X-ray tomography.

Polymer foams can have heterogeneous and complex internal structures, especially when material blends or particles have been integrated to create composites. It becomes even more challenging to probe and understand foam structure/properties when using non-uniform particles, such as biobased fillers. Optical or SEM imaging can only provide limited information as these are two-dimensional (2D) surface techniques. In this study, 3D X-ray tomography was applied to comprehensively analyze the structural features of biobased polyurethane foams containing porous rice hull fillers. The in-depth characterization at a wide range of length scale enabled us to quantify and obtain statistics of the unique trends in foam pore size and pore orientation corresponding to rice hull particle fraction and particle size. Rice hull particles were found to induce smaller cell formation. In addition, these biobased particles influenced cell expansion and caused cells to have less consistent orientation. Furthermore, after foam samples were subjected to cyclic compressive loading, X-ray tomography showed fractures in large (>100 μm) particles. This helps reveal the premature failing mechanism of composite foams with highly porous and coarse particles. The study elucidates novel microstructural evolution and deformation mechanisms using 3D X-ray tomography. The results offer new insights on internal structures for biobased composites and foams that are not previously possible through the conventional characterization tools.

Foam stability and thermo-mechanical properties of micro/nano filler loaded castor oil based flexible polyurethane foam

Use of fillers in polymers is to improve thermo-mechanical properties of the resulting material. Fillers are also used in polymeric foam as cell openers. Flexible polyurethane (PU) foams undergo major loss in structural stability when synthetic polyol is replaced with castor oil in the formulation as an alternate polyol. This study probes the effect of various micro and nano-fillers on PU foams prepared using blend polyol containing castor oil and synthetic polyol at a ratio of 1:1. Physical and cellular properties such as foam height, cell diameter, strut thickness and cell number density were evaluated to probe the structural stability of the foam. All foams prepared were found stable while it was found that the densities of the PU foams synthesized were greater than that of the conventional PU foams. Addition of fillers found to enhance thermal and mechanical properties of the foam. Moreover, all foam samples were found to observe thermal stability over and above 258 °C. Minimum glass transition temperature was recorded for 15% HG samples (i.e., −35.5 °C). Highest tensile strength was observed for 15% Si samples whereas, highest elongation was observed for 10% NC.

Supercritical fluid and cocrystallization technologies for designing antimicrobial food packaging PLA nanocomposite foams loaded with eugenol cocrystals with prolonged release

Searching for effective strategies to modify the release rate of essential oil derivatives is one of the main challenges in designing prolonged-release antimicrobial food packaging materials. Herein, supercritical fluid technology and cocrystallization engineering were used to develop novel eugenol (EU) prolonged-release poly (lactic acid) (PLA) nanocomposite foams. Eugenol-phenazine (EU-PHE) cocrystals, produced by a solvent-free mechanochemical method, were incorporated by supercritical solvent impregnation (SSI) inside PLA nanocomposite foams with different contents of Cloisite30B® (C30B). The effect of the cocrystallization process and C30B content on the EU release kinetics and its relation with their antimicrobial activity by direct contact (anti-attachment) and release in broth culture were studied. The deposition of isolated spherical-shaped micrometric EU-PHE cocrystal particles with 0.8 µm average diameter inside the pores of PLA foams was evidenced by XRD, SEM, DSC, and TGA analyses. The release mechanism of EU and its cocrystal was defined as a quasi-Fickian diffusion process successfully described by the Korsmeyer-Peppas model with release rate constants up to 3.6-fold lower than the release rate constant of pure EU. The impregnated foam samples completely inhibited the attachment of Listeria monocytogenes and Salmonella Enteritidis and provided prolonged antimicrobial activity in broth culture against both food-borne pathogens. This study suggests a new, environmentally friendly method for designing prolonged-release antimicrobial food packaging materials.

Effects of di- and trifunctional chain extenders on the properties of flexible cold-cure polyurethane foams

In this study, effects of di- and trifunctional chain extenders including ethylene glycol (MEG), ethanolamine (MEA), diethanolamine (DEA), and glycerin (GLY) were investigated. 0.3, 0.6, and 0.9 php (parts per hundred parts of polyol mixture) of the chain extenders were added to the polyol formulation. Then, foam parts were produced by molding. The reaction profile, free rise density (FD), and mechanical properties of the specimens were tested regarding ASTM D7487 test methods. First of all, reaction profiles were affected by the chemical nature of the chain extenders. MEA and DEA which have a primary and secondary amine unit, respectively, accelerated both the polymerization and blow reactions and resulted in faster cream (CT), gel (GT), and end-of-rise time (RT) values. On the other hand, MEG also accelerated GT, but retarded CT. Finally, GLY retarded CT, GT, and RT of foam samples. FD of all samples were almost the same with a slight decrease by increasing the amount of chain extenders. Besides, force-to-crush (FTC) as a measure of closed- or open-cell structure, was investigated. Results showed that incorporating di- and trifunctional chain extenders led to a remarkable increase in FTC values. The influence was more profound with amine-based chain extenders. The effects of chain extenders on the mechanical properties were also studied according to the ASTM D3574. In the compression set test, using difunctional chain extenders up to 0.6 php, improved the performance. But higher amounts reversed the trend. On the other hand, trifunctional chain extenders declined the compression set properties of the foam. The addition of chain extenders dwindled the tensile and tear properties of the foams. However, the reduction was less with difunctional chain extenders.

Study of electromagnetic waves reflection from foam samples and determination of their dielectric permeativity

Reflectivity and dielectric permeativity of liquid foam structures with an initial foaming ratio of 55 units in the form of flat-layered foam samples with fixed thicknesses of 40 and 80 mm are under measurement. A multi-frequency technique for studying the foam samples is used. The measuring and computing complex operates in the microwave range from 38 to 52 GHz. It is shown that the foam structure reduces the reflection of electromagnetic waves from metal surfaces significantly. The obtained value of the dielectric permeativity of the foam samples is in the range from 1.08 to 1.26. The results are useful for studying the reflection characteristics offoams and help to determine their dielectric permeativity.

Ultrahigh compressive strength and heat resistance of polystyrene/polyphenylene oxide foams of supercritical carbon dioxide foaming

AbstractPolystyrene (PS) foam materials are lightweight, but suffer from poor compressive strength and heat resistance, among other problems, which limit their application. Herein, a method for preparing PS foam with high compressive strength and high heat resistance using supercritical CO2 is proposed. PS/polyphenylene oxide (PPO) blends were prepared using a corotating intermeshing twin‐screw extruder. The results showed that PPO exhibited excellent molecular‐level compatibility with PS, which substantially improved mechanical properties and heat resistance of PS. Foam samples of PS/PPO blends with the same expansion ratio were prepared via batch foaming experiments, and the compressive strength of different foams was determined at different temperatures. At room temperature, the compressive strength of the PS/PPO‐30% foam increased by 173% compared with pure PS foam. As the testing temperature increased from 30 to 120°C, the compressive strength of pure PS foams decreased rapidly. Nevertheless, PS/PPO foams maintained high compressive strength at high temperatures.

Bioactive Fe Foam for Degradable Bone Graft Cages

Fe foams when combined with a proper surface coating can be effectively used as a biodegradable metal with improved biocompatibility and bioactivity. Herein, Fe foams prepared via powder metallurgy route coated with two different bioactive coatings namely polyvinyl alcohol (PVA)/bioglass (BG) and polylactic acid (PLA)/BG are investigated. The effect of hydrophilic PVA and hydrophobic PLA, in conjunction with BG, has been examined. The study of biomineralization, degradation, and weight loss of the composite‐coated material over a period of 28 days is compared with that of the uncoated Fe foam samples in simulated body fluid. The composite coatings on the Fe foam effectively tailor the degradation with enhanced biomineralization. The composite‐coated material exhibits viability toward the L929 fibroblast cell line. The work reveals the great potential of Fe foams to be used as a biodegradable metallic material for temporary implant applications such as bone graft cages.

Properties of polyimide foams obtained using water-soluble salts of polyamide acids

The synthesis of polyimide foams obtained as a result of heat treatment of lyophilized water-soluble salts of polyamide acids based on dianhydrides of 3,3’,4,4’-diphenyloxide-, 3,3’,4,4’-benzophenonetetracarboxylic acids and 4,4’-diaminodiphenyl ether was carried out. A study of the structure and morphology of foam samples obtained was carried out. The results of evaluating the mechanical properties and thermal stability of the resulting polyimide foams are presented.

Investigating the effect of polarity reversal of the applied current on electrochemical degradation of per-and polyfluoroalkyl substances

Advanced electrochemical oxidation methods have demonstrated significant potential in degrading per- and polyfluoroalkyl substances (PFAS). However, the widespread application of these techniques is impeded by the long term performance and the limited service life of electrodes. This study introduces a novel approach by investigating the impact of polarity reversal (PR) of the applied current on the electrochemical degradation of perfluorooctanoic acid (PFOA), perfluorooctane sulfonate (PFOS), 6:2 fluorotelomer sulfonate (6:2 F TS), and aqueous film-forming foam (AFFF) samples. A laboratory-scale electrochemical cell equipped with two titanium sub-oxide (Ti4O7) electrodes is used for the experimental investigation. The results indicate 6-h direct current (DC) operation causes fouling and ageing of the electrode (anode) such as the formation of titanium oxide (TiO2). The application of PR effectively mitigates fouling and aging, leading to an enhanced mass transfer and an improved long-term defluorination of PFOA, PFOS, 6:2 FTS, and AFFF samples. The investigation also suggests that PR can help to reduce the energy consumption by ∼13%. Overall, the application of PR emerges as a promising and practical strategy to augment the electrochemical degradation of PFAS, addressing critical issues related to electrode stability and longevity.

New porous absorber simulation techniques in the context of finite element modelling

Porous liners are widely used as vibration and acoustics isolation materials due to their high absorbing qualities in a wide frequency range. In a car body porous plates are laid on top of a metal structure to prevent vibroacoustic wave propagation inside the passenger cabin. Unfortunately, currently used FEM (finite element method) simulation models for poroelasticity Biot's equations are still unable to efficiently describe such coupled structure-liner-fluid systems due to the lack of modelling precision. The current paper focuses on the importance of the phenomena taking place on the structure-liner interface during dynamic excitations in the frequency range of 10-1000 Hz. Measurements of transfer functions for numerous foam samples with varying boundary conditions have been conducted in a vacuum chamber to estimate the effect of interface conditions. New simulation approaches are presented to account for the observed phenomena. Moreover, the issues of measurement uncertainties regarding foam material parameters (or Biot parameters) and poor measurement reproducibility have been addressed and corresponding parameter optimization schemes have been implemented. As a result, a significant improvement in the agreement between simulation and measurement results has been achieved. All simulations have been conducted in a custom FEM code based on the open-source Deal II library.

A neural network-augmented two-microphone impedance tube method to estimate sound propagation characterisics

Two-microphone impedance tubes are a popular method to measure the normal incidence sound absorption coefficient. However, a single measurement with this method does not offer enough information to identify the sound propagation characteristics, i.e. the characteristic impedance and the wave number of absorbent samples. Instead, more elaborate measurement techniques that require more time, more equipment and enhanced user knowledge need to be applied. This contribution presents a technique combining neural networks and the two-microphone impedance tube method to estimate the propagation characteristics of a highly porous sample from a single two-microphone impedance tube measurement. The measured surface impedance serves as input to a U-net architecture, which preserves the high frequency resolution of the data and returns an estimate of the surface impedance mimicking an air cavity attached behind the sample. Then, the two cavity method is used to calculate the propagation characteristics from the measured and the networks predicted surface impedances. The presented approach gives precise estimates of the propagation characteristics of simulated highly porous samples and for two different, physically measured melamine foam samples, while drastically reducing the required resources and expenses. In this way, it provides an efficient way to estimate the propagation characteristics of absorbent samples.

Recycling of glass waste and spent alkaline batteries cathodes into insulation materials

Expanded glass with thermal and acoustic insulation properties are obtained from a foaming blend composed of 97% glass waste and 3% expanding agent. This latter is a blend of carbon and manganese oxides, recovered from exhausted alkaline batteries. The samples are produced after heating the mixture in a ventilated furnace at temperatures between 850 and 950 °C, for times between 15 and 60 min. Mechanical, thermal and acoustic properties are characterized as a function of process parameters. The glass foam samples have densities in the range of 290–350 kg/m3, porosity of 86–90%, thermal conductivity values of 107–120 mW m−1 K−1, noise reducing factors of 0.2–0.3 and compressive strengths up to 4.6 MPa. Although the resulting insulating performances are not as outstanding as those of polymer foams or mineral wool, these materials can emerge as competitive candidates for applications requiring low weight and moderate thermal and acoustic insulation properties, in combination with non-flammability and high temperature load bearing-capacity. Moreover, the use of 100% recycled raw materials limits the energy and the resource required for their production, if compared to those needed for the extraction, transportation, and processing of primary raw materials, making these foams attractive also in terms of environmental impact.

Experimental investigations on copper foam/PCM composite-based thermal control hardware (TCH) using foam samples with different pore sizes under intermittent thermal conditions

Experimental investigations on copper foam/PCM composite-based thermal control hardware (TCH) using foam samples with different pore sizes under intermittent thermal conditions

Evaluation of the relative importance of preheat from hohlraum x rays and a radiative shock on a low-density foam

Indirectly driven shock-tube experiments were performed on the Omega Laser Facility to evaluate the relative importance of hohlraum x ray and radiative shock preheat sources on a low-density foam. X rays emitted from the hohlraum and a subsequent shock wave are channeled into a low-density foam sample, which contains a plastic preheat-witness disk placed downstream of the foam. Simultaneous radiographic measurements of the shock speed in the foam and the expansion rate of the witness disk due to preheat allow for the observation of effects from the hohlraum's low-energy and high-energy x-ray spectrum. We showed, from simulations, that low-energy x rays from the hohlraum are preferentially absorbed near the ablator surface (where the hohlraum and the shock tube meet), while higher-energy x rays largely pass through the ablator and foam and are volumetrically absorbed by the witness disk. Reproducing the experimentally measured shock speed and expansion of the witness disk simultaneously, we extracted the temperature evolution of preheated foam from the simulation and evaluated the relative importance of preheat sources on a low-density foam from hohlraum x-ray radiation and radiative shock. We found that radiation from the shock front was more effective at preheating the low-density foam than the high-energy x rays from the hohlraum. This shock-tube preheat experiment is important for understanding the results of the MARBLE experiments at the National Ignition Facility because initial conditions of foam-filled MARBLE capsules are sensitive to preheat.

Predicting the Performance of Functional Materials Composed of Polymeric Multicomponent Systems Using Artificial Intelligence—Formulations of Cleansing Foams as an Example

Cleansing foam is a common multicomponent polymeric functional material. It contains ingredients in innumerable combinations, which makes formulation optimization challenging. In this study, we used artificial intelligence (AI) with machine learning to develop a cleansing capability prediction system that considers the effects of self-assembled structures and chemical properties of ingredients. Over 500 cleansing foam samples were prepared and tested. Molecular descriptors and Hansen solubility index were used to estimate the cleansing capabilities of each formulation set. We used five machine-learning models to predict the cleansing capability. In addition, we employed an in silico formulation by generating virtual formulations and predicting their cleansing capabilities using an established AI model. The achieved accuracy was R2 = 0.770. Our observations revealed that mixtures of cosmetic ingredients exhibit complex interactions, resulting in nonlinear behavior, which adds to the complexity of predicting cleansing performance. Nevertheless, accurate chemical property descriptors, along with the aid of in silico formulations, enabled the identification of potential ingredients. We anticipate that our system will efficiently predict the chemical properties of polymer-containing blends.