Ordinary Portland Cement (OPC) composites significantly affect the atmosphere by emitting Carbon dioxide (CO2) during its production process. The addition of Nano Materials (NM) for the construction could change the matrix configuration at the nano level. Compared to other NMs, converting industrial by-products and locally available materials into nano size can enhance the characteristics of the binder composites. This research work focuses on the effects of Nano Fly ash (nFA), on the fresh, mechanical, microstructural, and thermal resistance properties of Fly Ash (FA) and Ground Granulated Blast Furnace Slag (GGBFS) based Alkaline Activator Nano Concrete (AANC). The impact of adding nFA in various concentrations of 3 %, 6 %, 9 %, 12 %, and 15 % on the properties of AANC was studied. By adding nFA in an optimal proportion, the degree of geo-polymerization is improved which is found by Field Emission Scanning Electron Microscopy (FESEM), X-ray diffraction (XRD), Thermogravimetric analysis (TGA), Energy Dispersive X-Ray Analysis (EDAX) and Fourier Transform Infrared (FTIR). Results indicate that the addition of nFA significantly increased polymerization, reducing initial and final setting times by 13.3 %–52.5 % and 5.3 %–28.8 %, respectively. Moreover, nFA promoted the formation of polymer gel, leading to a denser microstructure with fewer cracks and refined pores, resulting in a substantial increase in mechanical strength, particularly with 9% nFA, achieving an optimal CS of 56.14 MPa after 28 days which is 37.97 % improvement compared to the mix without nFA. However, when nFA was added, beyond 9 %, the performances declined due to its high surface area resulting in a non-uniform dispersion that promoted agglomeration. This dispersion enhances the formation of C-A-S-H and C–S–H gels. The addition of nFA in AANC can be an environmentally friendly solution by reducing CO2 emissions, energy consumption, cost reduction and increased sustainability.
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