Flexible Transducer Research Articles

Delamination inspection in composite laminates with S0 Lamb wave using flexible macro-fiber composite transducers

Abstract Delamination in composite laminates poses a serious threat to structural integrity in aerospace applications due to its potential to cause structural failure. Effective structural health monitoring (SHM) methods are needed to identify such damage. The objective of this paper is to measure and localize delamination in a glass fiber reinforced polymer (GFRP) cross-ply composite laminate based on the S0 Lamb wave detection method, using the Macro-Fiber Composite (MFC) as both actuator and receiver. To analyze the interaction behaviors between the excited S0 Lamb wave and delamination, the finite element models were established to simulate the Lamb wave propagation in composites, incorporating the local stiffness reduction method to model the delamination region. The simulation results indicate that the interaction behaviors between the excited S0 wave and the delamination occur mainly at the end of the delamination, and the generated new wave packets in the received signals can be used to identify the delamination. Furthermore, the S0 wave reflected from the end edge of delamination was used to localize the delamination. Reflection coefficients were found to vary significantly with delamination depth, and the delamination's longitudinal position was accurately localized using Time-of-Flight (ToF) extraction. Finally, a pitch-catch experiment with MFC transducers was conducted to detect an artificial delamination, demonstrating that it is a promising approach to inspect delamination accurately with end-edge reflected waves.

Nanoscale dynamics of the cadherin–catenin complex bound to vinculin revealed by neutron spin echo spectroscopy

We report a neutron spin echo (NSE) study of the nanoscale dynamics of the cell-cell adhesion cadherin-catenin complex bound to vinculin. Our measurements and theoretical physics analyses of the NSE data reveal that the dynamics of full-length α-catenin, β-catenin, and vinculin residing in the cadherin-catenin-vinculin complex become activated, involving nanoscale motions in this complex. The cadherin-catenin complex is the central component of the cell-cell adherens junction (AJ) and is fundamental to embryogenesis, tissue wound healing, neuronal plasticity, cancer metastasis, and cardiovascular health and disease. A highly dynamic cadherin-catenin-vinculin complex provides the molecular dynamics basis for the flexibility and elasticity that are necessary for the AJs to function as force transducers. Our theoretical physics analysis provides a way to elucidate these driving nanoscale motions within the complex without requiring large-scale numerical simulations, providing insights not accessible by other techniques. We propose a three-way "motorman" entropic spring model for the dynamic cadherin-catenin-vinculin complex, which allows the complex to function as a flexible and elastic force transducer.

Flexible, Electrochemical Skin-Like Platform for Inflammatory Biomarker Monitoring.

Addressing global challenges in wound management has greatly encouraged the emergence of home diagnosis and monitoring devices. This technological shift has accelerated the development of new skin patch sensors for continuous health monitoring. A key requirement is the creation of flexible platforms capable of mimicking human skin features. Here, for the first time, an innovative, highly adaptable electrochemical biosensor with molecularly imprinted polymers (MIPs) is customized for the detection of the inflammatory biomarker interleukin-6 (IL-6). The 3-electrode gold pattern is geometrically standardized onto a 6µm thick polyimide flexible membrane, an optically transparent, and biocompatible polymeric substrate. Subsequently, a biomimetic sensing layer specifically designed for the detection of IL-6 target is produced on these transducers. The obtained MIP biosensor shows a good linear response within the concentration range 50pgmL-1-50ngmL-1, with a low limit of detection (8pgmL-1). X-ray photoelectron spectroscopy, scanning electron microscopy, and Fourier transform infrared spectroscopy characterizations confirm the modifications of the flexible gold transducer. After optimization, the biosensing device shows remarkable potential in terms of sensitivity, selectivity, and reproducibility. Overall, the integration of a low-cost electrochemical sensor on biocompatible flexible polymers opens the way for a new generation of monitoring tools with higher accuracy, less invasiveness, and greater patient comfort.

Magnetic elastomer composites with tunable magnetization behaviors for flexible magnetic transducers

AbstractMagnetic elastomer composites are extending the field of soft robotics by integrating the flexibility of elastomers with the versatile performance of magnetic materials. In this work, a series of magnetic elastomers (BaCoxTixFe12–2xO19/PDMS) with tunable magnetic response have been successfully synthesized. In this composite, the magnetic component consists of Co‐Ti co‐doped barium hexaferrite (BaCoxTixFe12–2xO19, BCTF) nano powders, and the matrix is made of polydimethylsiloxane (PDMS). The coercivity (Hc) of BCTF can be reduced from 3950 Oe to 70 Oe, which bestow on the magnetic elastomer different magnetic response behavior. These magnetic elastomer composites obtained by blending have low Young's modulus, approximately 1.5 MPa. Furthermore, when applying the same external magnetic field, BaCo1.2Ti1.2Fe9.6O19/PDMS the magnetic deformation Angle can be as high as 60°. These magnetic elastomers exhibit different magnetic‐induced deformation owing to the adjustable permeability of the magnetic nanoparticles. This research significantly advances the design of applications with specific magnetic characteristics, such as sensors and transducers, thus opening new horizons for innovation in soft robotics and related fields.Highlights All elastomer composite exhibit a low modulus of approximately 1.5 MPa. These composites exhibit different magnetic response behaviors. This research provides a solution for the innovation of transducers.

A Unique Time-Reversal Algorithm-Enabled Flexible Ultrasound Transducer with a Controllable Acoustic Field.

Flexible ultrasonic devices represent a feasible technology for providing timely signal detection and even a non-invasive disease treatment for the human brain. However, the deformation of the devices is always accompanied by a change in the acoustic field, making it hard for accurate focusing. Herein, we report a stable and flexible transducer. This device can generate a high-intensity acoustic signal with a controllable acoustic field even when the device is bent. The key is to use a low-impedance piezoelectric material and an island-bridge device structure, as well as to design a unique time-reversal algorithm to correct the deviation of signals after transcranial propagation. To provide an in-depth study of the acoustic field of flexible devices, we also analyze the effects of mechanical deformation and structural parameters on the corresponding acoustic response.

An integrated and flexible ultrasonic device for continuous bladder volume monitoring

Bladder volume measurement is critical for early detection and management of lower urinary tract dysfunctions. Current gold standard is invasive, and alternative technologies either require trained personnel or do not offer medical grade information. Here, we report an integrated wearable ultrasonic bladder volume monitoring device for accurate and autonomous continuous monitoring of the bladder volume. The device incorporates flexible and air-backed ultrasonic transducers and miniaturized control electronics with wireless data transmission capability. We demonstrate the real-life application of the device on healthy volunteers with various bladder shapes and sizes with high accuracy. Apart from the lower urinary tract dysfunctions, the proposed technology could also be adapted for various wearable ultrasonic applications.

An integrated micromachined flexible ultrasonic-inductive sensor for pipe contaminant multiparameter detection

Pipe contaminant detection holds considerable importance within various industries, such as the aviation, maritime, medicine, and other pertinent fields. This capability is beneficial for forecasting equipment potential failures, ascertaining operational situations, timely maintenance, and lifespan prediction. However, the majority of existing methods operate offline, and the detectable parameters online are relatively singular. This constraint hampers real-time on-site detection and comprehensive assessments of equipment status. To address these challenges, this paper proposes a sensing method that integrates an ultrasonic unit and an electromagnetic inductive unit for the real-time detection of diverse contaminants and flow rates within a pipeline. The ultrasonic unit comprises a flexible transducer patch fabricated through micromachining technology, which can not only make installation easier but also focus the sound field. Moreover, the sensing unit incorporates three symmetrical solenoid coils. Through a comprehensive analysis of ultrasonic and induction signals, the proposed method can be used to effectively discriminate magnetic metal particles (e.g., iron), nonmagnetic metal particles (e.g., copper), nonmetallic particles (e.g., ceramics), and bubbles. This inclusive categorization encompasses nearly all types of contaminants that may be present in a pipeline. Furthermore, the fluid velocity can be determined through the ultrasonic Doppler frequency shift. The efficacy of the proposed detection principle has been validated by mathematical models and finite element simulations. Various contaminants with diverse velocities were systematically tested within a 14 mm diameter pipe. The experimental results demonstrate that the proposed sensor can effectively detect contaminants within the 0.5−3 mm range, accurately distinguish contaminant types, and measure flow velocity.

Skin-Conformable Flexible and Stretchable Ultrasound Transducer for Wearable Imaging.

Ultrasound imaging offers a noninvasive, radiation-free method for visualizing internal tissues and organs, with deep penetration capabilities. This has established it as a crucial tool for physicians in diagnosing internal tissue pathologies and monitoring human conditions. Nonetheless, conventional ultrasound probes are often characterized by their rigidity and bulkiness. Designing a transducer that can seamlessly adapt to the contours and dynamics of soft, curved human skin presents significant technical hurdles. We present a novel flexible and stretchable ultrasound transducer (FSUT) designed for adaptability to large-curvature surfaces while preserving superior imaging quality. Central to this breakthrough is the innovative use of screen-printed silver nanowires (AgNWs) coupled with a composite elastic substrate, together ensuring robust and stable electrical and mechanical connections. Standard tensile and fatigue tests verify its durability. The mechanical, electrical, and acoustic properties of FSUTs are characterized using standard methods, with large tensile strains (≥110%), high flexibility ( R ≥ 1.4 mm), and lightweight ( ≤ 1.58 g) to meet the needs of wearable devices. Center frequency and -6-dB bandwidth are approximately 5.3 MHz and 66.47%, respectively. Images of the commercial anechoic cyst phantom yielded an axial and lateral resolution (depths of 10-70 mm) of approximately 0.31 and 0.46, and 0.34 and 0.84 mm, respectively. The complex curved surface imaging capabilities of FSUT were tested on agar-gelatin-based breast cyst phantoms under different curvatures. Finally, ultrasound images of the thyroid, brachial, and carotid arteries were also obtained from volunteer wearing FSUT.

Flexible Ultrasonic Transducers for Wearable Biomedical Applications: A Review on Advanced Materials, Structural Designs, and Future Prospects.

Due to the rapid developments in materials science and fabrication techniques, wearable devices have recently received increased attention for biomedical applications, particularly in medical ultrasound (US) imaging, sensing, and therapy. US is ubiquitous in biomedical applications because of its noninvasive nature, nonionic radiating, high precision, and real-time capabilities. While conventional US transducers are rigid and bulky, flexible transducers can be conformed to curved body areas for continuous sensing without restricting tissue movement or transducer shifting. This article comprehensively reviews the application of flexible US transducers in the field of biomedical imaging, sensing, and therapy. First, we review the background of flexible US transducers. Following that, we discuss advanced materials and fabrication techniques for flexible US transducers and their enabling technology status. Finally, we highlight and summarize some promising preliminary data with recent applications of flexible US transducers in biomedical imaging, sensing, and therapy. We also provide technical barriers, challenges, and future perspectives for further research and development.

Damage imaging method based on circular DE-IDT array for phased array data fusion

Plate-like structures, including composite material plates, are extensively employed in major engineering structures such as aerospace, high-speed rail, and civil engineering. The growing utilization of curved panel structures and the increasing complexity of these structures have emphasized the need for flexible sensors capable of efficient signal front-end reception. Addressing the limitations of conventional sensors made of brittle piezoelectric materials in adhering to the surface of structures for health monitoring, a self-developed flexible dielectric elastomer-interdigital transducer (DE-IDT) array is employed to achieve damage imaging in isotropic aluminum curved panel structures and orthotropic composite material plates using linear frequency modulation (chirp) signal excitation. In addition, a proposed fusion method is utilized to obtain weighted imaging results, and evaluation and analysis are performed using relevant indicators. Experimental findings highlight the improved imaging accuracy achieved through phased array data fusion using the linear chirp signal, attributed to its wideband characteristics and ability to capture more damage signals. Moreover, the effectiveness of the circular DE-IDT array for damage detection and imaging in curved panel structures and composite material plates is successfully verified.

Flexible Ionic Conductive Hydrogels with Wrinkled Texture for Flexible Strain Transducer with Language Identifying Diversity

Flexible Ionic Conductive Hydrogels with Wrinkled Texture for Flexible Strain Transducer with Language Identifying Diversity

FLEX: FLexible Transducer With External Tracking for Ultrasound Imaging With Patient-Specific Geometry Estimation.

Flexible array transducers can adapt to patient-specific geometries during real-time ultrasound (US) image-guided therapy monitoring. This makes the system radiation-free and less user-dependency. Precise estimation of the flexible transducer's geometry is crucial for the delay-and-sum (DAS) beamforming algorithm to reconstruct B-mode US images. The primary innovation of this research is to build a system named FLexible transducer with EXternal tracking (FLEX) to estimate the position of each element of the flexible transducer and reconstruct precise US images. FLEX utilizes customized optical markers and a tracker to monitor the probe's geometry, employing a polygon fitting algorithm to estimate the position and azimuth angle of each transducer element. Subsequently, the traditional DAS algorithm processes the delay estimation from the tracked element position, reconstructing US images from radio-frequency (RF) channel data. The proposed method underwent evaluation on phantoms and cadaveric specimens, demonstrating its clinical feasibility. Deviations in tracked probe geometry compared to ground truth were minimal, measuring 0.50 ± 0.29 mm for the CIRS phantom, 0.54 ± 0.35 mm for the deformable phantom, and 0.36 ± 0.24 mm on the cadaveric specimen. Reconstructing the US image using tracked probe geometry significantly outperformed the untracked geometry, as indicated by a Dice score of 95.1 ± 3.3% versus 62.3 ± 9.2% for the CIRS phantom. The proposed method achieved high accuracy (<0.5 mm error) in tracking the element position for various random curvatures applicable for clinical deployment. The evaluation results show that the radiation-free proposed method can effectively reconstruct US images and assist in monitoring image-guided therapy with minimal user dependency.

A Flexible Ultrasound Transducer Array Patch

Ultrasound is a non-destructive and safe testing technology that can be used for structural health monitoring and biomedical electronics. Current rigid probes have limitations such as difficulty in fitting to curved surfaces, heavy additional mass and large size, which make it difficult to be fully utilized in practical applications. To tackle this issue, an innovative flexible sensing technology has been developed, employing flexible materials such as flexible polymer substrates combined with a novel preparation process that allows the entire sensing network to be integrated onto the structure to be measured. This adaptable approach proves suitable for a diverse range of applications. In this work, a flexible ultrasound transducer array patch designed for attachment to curved surfaces for ultrasound detection is introduced. We proposed a simple fabrication process, and validate the device performance through software simulation and experimentation. The size of each transducer element is 2 mm × 2 mm × 0.6 mm and the overall size of the device is 28 mm × 28 mm × 0.9 mm, with an array of 3 × 4.

A High-Performance Flexible Hydroacoustic Transducer Based on 1-3 PZT-5A/Silicone Rubber Composite.

In recent years, hydroacoustic transducers made of PZT/epoxy composites have been extensively employed in underwater detection, communication, and recognition for their high energy conversion efficiency. Despite the ease with which these transducers can be formed into complex shapes, their lack of mechanical flexibility limits their versatility across various sizes of underwater vehicles. This study introduces a novel flexible piezoelectric composite hydroacoustic transducer (FPCHT) based on a 1-3 PZT-5A/silicone rubber composite and an island-bridge flexible electrode, which can break the limitations of existing hydroacoustic transducers that do not have flexibility. The finite element method is used to optimize the structural parameters of high-performance 1-3 FPC. A large-sized (187 mm × 47 mm × 5.12 mm) FPC is fabricated using an improved cutting-filling method and packaged into the FPCHT. Compared with the planar rigid PZT/epoxy composite hydroacoustic transducer (RPCHT) of the same size, the TVR (186.5 db) of the FPCHT has increased by about 7 dB, indicating that it has better acoustic radiation performance and electroacoustic conversion efficiency. Furthermore, its electroacoustic performance exhibits excellent stability under different bending states. Therefore, the FPCHT with high electroacoustic performance is an ideal substitute for the existing RPCHT and promotes the development of hydroacoustic transducers towards flexibility and portability.

Enhancing Image-Guided Radiation Therapy for Pancreatic Cancer: Utilizing Aligned Peak Response Beamforming in Flexible Array Transducers.

To develop ultrasound-guided radiotherapy, we proposed an assistant structure with embedded markers along with a novel alternative method, the Aligned Peak Response (APR) method, to alter the conventional delay-and-sum (DAS) beamformer for reconstructing ultrasound images obtained from a flexible array. We simulated imaging targets in Field-II using point target phantoms with point targets at different locations. In the experimental phantom ultrasound images, image RF data were acquired with a flexible transducer with in-house assistant structures embedded with needle targets for testing the accuracy of the APR method. The lateral full width at half maximum (FWHM) values of the objective point target (OPT) in ground truth ultrasound images, APR-delayed ultrasound images with a flat shape, and images acquired with curved transducer radii of 500 mm and 700 mm were 3.96 mm, 4.95 mm, 4.96 mm, and 4.95 mm. The corresponding axial FWHM values were 1.52 mm, 4.08 mm, 5.84 mm, and 5.92 mm, respectively. These results demonstrate that the proposed assistant structure and the APR method have the potential to construct accurate delay curves without external shape sensing, thereby enabling a flexible ultrasound array for tracking pancreatic tumor targets in real time for radiotherapy.

Differentiable beamforming for adaptive ultrasound imaging

Differentiable beamforming (DB) is a powerful new approach to image reconstruction that optimizes the beamforming algorithm to the given imaging target via autodifferentiation. In DB, the beamformer is expressed as a function of some unknown parameters, e.g., the sound speed throughout the medium, the shape of a flexible transducer, or the position and orientation of a swept transducer. Gradient descent is then used to find the parameters that optimize the focusing quality of the beamformer. With the appropriate choice of focusing criterion, the optimal beamforming parameters coincide with the ground truth. We demonstrate DB in applications of ultrasound autofocusing and sound speed imaging, flexible array shape estimation for wearable applications, and sensorless freehand swept synthetic aperture imaging.

Solution of steady state in the model polymer system with rupture and rebinding

In this paper, we study the steady state attained in our model polymer system that attempts to explain the relative motion between soft rubbing surfaces at the single polymer level. We generalize our one-dimensional model [Borah et al, 2016 Soft Matter 12 4406] by including the rebinding of interconnecting bonds between a flexible transducer (bead spring polymer) and a rigid fixed plate. The interconnecting bonds described as harmonic springs rupture and rebind stochastically when a constant force pulls the flexible transducer. We obtain a distinct steady state in stochastic simulations of the model when the bead positions and the bond states (closed or open) are independent of time, analogous to creep states in frictional systems and rupture termination states in earthquakes. The simulation results of the stochastic model for specific parameter sets agree with the numerical solution to the mean-field equations developed for analytical tractability. We develop an analytical solution for the steady state within the homotopy analysis method, which converges and agrees well with the numerical results.

Biodegradable, Bifunctional Electro-acoustic Transducers Based on Cellular Polylactic Acid Ferroelectrets for Sustainable Flexible Electronics.

Nowadays, humans rely increasingly on smart electronics to address grand challenges and to improve life conditions in the era of digitalization and big data. However, electronics often have a limited lifespan, and they may bring electronic waste problems after their service. To mitigate this problem, environmentally sustainable methods of electronic device production and disposal are highly recommended, where advanced functional materials should be redesigned with improved sensing performance over the entire operational life while also being naturally degradable at the end. Herein, a biodegradable and flexible bifunctional electroacoustic transducer was fabricated with the utilization of cellular polylactic acid (PLA) ferroelectret films, possessing a small acoustic impedance of ∼0.02 MRayl which is quite close to that of air and a high figure of merit (FOM: d33·g33) of ∼11 GPa-1. Such devices have a prominent signal-to-noise ratio (SNR) of ∼23.5 dB @1 kHz and can work either as a microphone by direct piezoelectric effect or a loudspeaker by reverse piezoelectric effect in air medium. When used as a microphone, the flexible device exhibits a prominent receiving sensitivity up to 4.2 mV/Pa (∼-47.5 dB/ref. 1 V/Pa) at 1 kHz. When served as a loudspeaker, it is capable of yielding high sound pressure levels (SPLs) ranging from 60 to 103 dB (ref. 20 μPa) in a broad frequency range of 1-80 kHz with an active area of 3.14 cm2. Additionally, the electrical response curve of the device is very flat in a wide frequency range from 300 to 3000 Hz. With the high-performance acoustic-electric conversion capacity, the PLA ferroelectret-based flexible and filmlike electroacoustic transducer was used to realize accurate speech recognition and control, providing a strong impetus for its advanced and eco-friendly applications in the era of the internet of things (IoT) and artificial intelligence.

Fully Transparent Flexible Piezoelectric Sensing Materials Based on Electrospun PVDF and Their Device Applications

AbstractAdvanced transducer materials have become increasingly important with the rapid development of the internet of things and flexible electronics. Herein, fully transparent flexible polyvinylidene fluoride/polydimethylsiloxane (PVDF/PDMS) composite piezoelectric films are fabricated using scrape coating techniques based on electrospun PVDF nanofiber films. Compared to the electrospun PVDF, the PVDF/PDMS not only owns high transparency and a more uniform and stable structure but also has superior piezoelectric properties. Based on the electrospun PVDF and the PVDF/PDMS films, flexible piezoelectric sensors are developed, which can effectively detect weak mechanical signals including finger tapping and bending signals, radial artery pulses, and environmental sound signals. The PVDF/PDMS sensor performs better than the electrospun PVDF sensor and presents great potential for applications in flexible sensors and transducers. Especially, thanks to their high transparency, the PVDF/PDMS composite piezoelectric films lend themselves easily to application fields requiring transparent sensors such as imperceptible sensors and human‐machine interfaces, display devices, electronic skins, intelligent windows, etc.

Multi-role conductive hydrogels for flexible transducers regulated by MOFs for monitoring human activities and electronic skin functions.

Metal organic frameworks (MOFs) have garnered significant attention in the development of stretchable and wearable conductive hydrogels for flexible transducers. However, MOFs used in hydrogel networks have been hampered by low mechanical performance and poor dispersibility in aqueous solutions, which affect the performance of hydrogels, including low toughness, limited self-recovery, short working ranges, low conductivity, and prolonged response-recovery times. To address these shortcomings, a novel approach was adopted in which micelle co-polymerization was used for the ex situ synthesis of Zn-MOF-based hydrogels with exceptional stretchability, robust toughness, anti-fatigue properties, and commendable conductivity. This breakthrough involved the ex situ integration of Zn-MOFs into hydrophobically cross-linked polymer chains. Here the micelles of EHDDAB had two functions, first they uniformly dispersed the Zn-MOFs and secondly they dynamically cross-linked the polymer chains, profoundly influencing the mechanical characteristics of the hydrogels. The non-covalent synergistic interactions introduced by Zn-MOFs endowed the hydrogels with the capacity for high stretchability, high stress, rapid self-recovery, anti-fatigue properties, and conductivity, all achieved without external stimuli. Furthermore, hydrogels based on Zn-MOFs can serve as durable and highly sensitive flexible transducers, adept at detecting diverse mechanical deformations with swift response-recovery times and high gauge factor values. Consequently, these hydrogels can be tailored to function as wearable strain sensors capable of sensing significant human joint movements, such as wrist bending, and motions involving the wrist, fingers, and elbows. Similarly, they excel at monitoring subtle human motions, such as speech pronunciation, distinguishing between different words, as well as detecting swallowing and larynx vibrations during various activities. Beyond these applications, the hydrogels exhibit proficiency in distinguishing and reproducing various written words with reliability. The Zn-MOF-based hydrogels hold promising potential for development in electronic skin, medical monitoring, soft robotics, and flexible touch panels.