Flexible Sensor Research Articles

Tailored Porous Conductive Elastomer Composites for Highly Sensitive Flexible Pressure Sensors over a Wide Range

Tailored Porous Conductive Elastomer Composites for Highly Sensitive Flexible Pressure Sensors over a Wide Range

High-Performance Flexible PLA/BTO-Based Pressure Sensor for Motion Monitoring and Human-Computer Interaction.

Flexible electronics show wide application prospects in electronic skin, health monitoring, and human-machine interfacing. As an essential part of flexible electronics, flexible pressure sensors have become a compelling subject of academic research. There is an urgent need to develop piezoelectric sensors with high sensitivity and stability. In this work, the high flexibility of polylactic acid (PLA) film and the excellent ferroelectric properties and high dielectric constant of tetragonal barium titanate (BTO) led to their use as filling materials to fabricate flexible piezoelectric composite films by spinning coating. PLA is used to produce flexible binding substrates, and BTO is added to the composite to enhance its electrical output by improving its piezoelectric performance. The peak output voltage of the PLA/BTO tetragonal piezoelectric film is 22.57 V, and the maximum short-circuit current was 3041 nA. Durability tests showed that during 40,000 s of continuous operation, in the range of 15~120 kPa, the linear relationship between pressure and the film was excellent, the sensitivity for the output voltage is 0.176 V/kPa, and the output current is 27.77 nA/kPa. The piezoelectric pressure sensor (PPS) also enables accurate motion detection, and the extensive capabilities of the PENG highlight its potential in advancing motion sensing and human-computer interactions.

Fabrication of TPU-supported Ti3C2Tx/Ag2S/TiO2 electrospun mat: Dual-functional materials for human motion and gas detection

In our work, a dual-functional sensor for detecting ammonia and human motion was realized by fabrication of TPU-Supported Ti3C2Tx/Ag2S/TiO2 electrospun mat. The synthesis of Ag2S/TiO2–doped Ti3C2Tx nanocomposites was achieved through a simple hydrothermal approach, which served as the sensing component. The findings from the microscopic morphology analysis indicate that the nanocomposites were evenly dispersed across the flexible TPU. The performance of the fabricated flexible gas-sensitive and strain sensors was evaluated, the results showed a 25.2 % response to 100 ppm ammonia at room temperature (25 ℃), which was approximately five times higher than that of the pure Ti3C2Tx gas-sensitive materials. When subjected to a strain range of 40 %–60 %, the response was measured as 378.597, exhibiting a notably high level of linearity (linear fitting value of 0.9849). The stability and repeatability of the flexible sensor make it play a significant role in room temperature gas sensing and motion monitoring.

3D Network Spacer-Embedded Flexible Iontronic Pressure Sensor Array with High Sensitivity over a Broad Sensing Range.

Microstructure construction is a common strategy for enhancing the sensitivity of flexible pressure sensors, but it typically requires complex manufacturing techniques. In this study, we develop a flexible iontronic pressure sensor (FIPS) by embedding an isolated three-dimensional network spacer (3DNS) between an ionic gel and a flexible Ti3C2Tx MXene electrode, thereby avoiding complex microstructure construction techniques. By leveraging substantial deformation of the 3DNS and the high capacitance density resulting from the electrical double layer effect, the sensor exhibits high sensitivity (87.4 kPa-1) over a broad high-pressure range (400-1000 kPa) while maintaining linearity (R2 = 0.998). Additionally, the FIPS demonstrates a rapid response time of 46 ms, a low limit of detection at 50 Pa, and excellent stability over 10 000 cycles under a high pressure of 600 kPa. As practical demonstrations, the FIPS can effectively monitor human motion such as elbow bending and assist a robotic gripper in accurately sensing gripping tasks. Moreover, a real-time, adaptive 7 × 7 sensing array system is built and can recognize both numeric and alphabetic characters. Our design philosophy can be extended for fabricating pressure sensors with high sensing performance without involving complex techniques, facilitating the applications of flexible sensors in human motion monitoring, robotic tactile sensing, and human-machine interaction.

Composite Janus film based on the synergistic interactions of π-π stacking and dynamic covalent bond toward direction recognition sensing

Although flexible strain sensors have made important advancements recently, most of them are unable to recognize the direction of motion, which greatly limits their application in fields such as human-machine interaction. This paper presents the fabrication of a bilayer asymmetric composite film that exhibits Janus dual-sided characteristics and interfacial properties. Specifically, the two sides possess different chemical compositions and surface features. The strong π-π stacking interaction between carbon nanotubes (CNTs) and pyrene enables a tight coating on the surface of poly(glycidyl propyl urethane) (PGPU), resulting in excellent sensing capabilities and electromagnetic shielding properties for the composite material. This composite film can effectively monitor the amplitude and direction of motion. Firstly, pyrene-grafted polyurethane (PGPU) was synthesized including on dynamic covalent bonds. The tensile strength of different samples can reach up to 19.69 MPa, and the strain at break is up to 501.95 %. Furthermore, PGPU/CNTs conductive composite films were fabricated by spray-coating carbon nanotubes (CNTs) onto PGPU, and the pyrene units in PGPU can effectively interact with CNTs via π-π stacking, ensuring that stable adhesion of CNTs layer during long-term usage. Due to the dynamic covalent bonds and hydrogen bonds inside PGPU, PGPU and PGPU/CNTs both exhibit well-performed self-healing capability. Notably, the Janus structure of PGPU/CNTs can adjust the positive and negative values of relative resistance based on stretchable and compressive status of CNTs layer. Thus, PGPU/CNTs are directionally sensitive and self-healing flexible wearable sensor, which might apply in human-machine interaction field.

Highly robust, processable and multi-functional PDMS/graphene composite aerogel constructed by “soft-hard” interface engineering strategy

Graphene aerogel (GA) has attracted wide attention for its potential applications in various fields. However, the graphene nanosheets in the GA framework often exhibit insufficient adhesion and interfacial contact due to weak interactions, resulting in fragile cell walls and poor structural stability. Here, inspired by the principle of “soft-hard” compounding, a class of GA with extraordinary structural stability and mechanical property was prepared based on the in-situ bonding interfacial engineering between different phases in Pickering emulsion. Through interfacial engineering, the fatal compounding drawback between fusing oily polymer soft chains and water-soluble hard graphene oxide (GO) nanosheets is resolved, which enables polydimethylsiloxane (PDMS) chains to in-situ adhere onto GO nanosheets, eventually resulting in compelling structural-stable PDMS/GO aerogel (PGOA) backbone. Later, PDMS/GA (PGA) can be easily obtained by simple reduction of PGOA. The obtained PGA achieves excellent structural stability, 97.5 % elasticity, 1.7 MPa compressive capacity, and unprecedented isotropic characteristics. The assembled flexible sensor based on PGA has a high sensitivity of 17.08 kPa−1. Additionally, PGA has low thermal conductivity (0.0245–0.0301 W/(m ∙ K)) and good flame retardancy (∼1000 °C). Because of these excellent properties, PGA has a wide range of potential applications in areas such as flexible sensing, thermal protection, and fire detection.

The Development of a Flexible Humidity Sensor Using MWCNT/PVA Thin Films.

The exponential demand for real-time monitoring applications has altered the course of sensor development, from sensor electronics miniaturization, e.g., resorting to printing techniques, to low-cost, flexible and functional wearable materials. Humidity sensing has been used in the prevention and diagnosis of medical conditions, as well as in the assessment of physical comfort. This paper presents a resistive flexible humidity sensor composed of silver interdigitated electrodes (IDTs) screen printed onto polyimide film and an active layer of multiwall carbon nanotubes (MWCNT) dispersed in a water-soluble polymer, polyvinyl alcohol (PVA). Different MWCNT/PVA sensor sizes and MWCNT percentages are tested to study their effect on the initial electrical resistance (Ri) values and sensor response at different humidity percentages. The results show that the Ri values decrease with the increase in % MWCNT. The sensor size did not influence the sensor response, while the % MWCNT affected the sensor behavior upon relative humidity (RH) increments. The 1% MWCNT/PVA sensor showed the best response, reaching a relative electrical resistance, ΔR/R0, of 509% at 99% RH. Comparable with other reported sensors, the produced MWCNT/PVA flexible sensor is simpler, greener and shows a good sensitivity to humidity, being easily incorporated in wearable monitoring applications, from sports to medical fields.

Sleep State Monitoring System Based on Flexible Pressure Sensor Arrays for Evaluating Sleep Quality

Sleep State Monitoring System Based on Flexible Pressure Sensor Arrays for Evaluating Sleep Quality

Advancements in Flexible and Stretchable Electronics for Resistive Hydrogen Sensing: A Comprehensive Review.

Flexible and stretchable electronics have emerged as a groundbreaking technology with wide-ranging applications, including wearable devices, medical implants, and environmental monitoring systems. Among their numerous applications, hydrogen sensing represents a critical area of research, particularly due to hydrogen's role as a clean energy carrier and its explosive nature at high concentrations. This review paper provides a comprehensive overview of the recent advancements in flexible and stretchable electronics tailored for resistive hydrogen sensing applications. It begins by introducing the fundamental principles underlying the operation of flexible and stretchable resistive sensors, highlighting the innovative materials and fabrication techniques that enable their exceptional mechanical resilience and adaptability. Following this, the paper delves into the specific strategies employed in the integration of these resistive sensors into hydrogen detection systems, discussing the merits and limitations of various sensor designs, from nanoscale transducers to fully integrated wearable devices. Special attention is paid to the sensitivity, selectivity, and operational stability of these resistive sensors, as well as their performance under real-world conditions. Furthermore, the review explores the challenges and opportunities in this rapidly evolving field, including the scalability of manufacturing processes, the integration of resistive sensor networks, and the development of standards for safety and performance. Finally, the review concludes with a forward-looking perspective on the potential impacts of flexible and stretchable resistive electronics in hydrogen energy systems and safety applications, underscoring the need for interdisciplinary collaboration to realize the full potential of this innovative technology.

Enhancing sensitivity in wireless capacitive pressure sensors via highly flexible LC circuits utilizing porous polydimethylsiloxane dielectric layer

In this study, we introduce a highly flexible LC circuit-based wireless capacitive pressure sensor (CPS) that utilizes porous polydimethylsiloxane (PDMS) as a dielectric layer, demonstrating its transformative potential in tactile sensing, physiological monitoring, and flexible electronics. To optimize sensor performance, various porous PDMS thin films (100 μm) with different porosities (ranging from 0 % to 75 %) were prepared using a novel steaming method, and their properties were thoroughly analyzed using field emission scanning electron microscopy (FE-SEM) and capacitance measurements. Remarkably, the sensor with a 75 % porous PDMS film demonstrated enhanced sensitivity up to 11 times compared to the 0 % porous (pristine) PDMS film when subjected to a 300 g weight. High sensitivities of 0.046 kPa^-1, 0.036 kPa^-1, and 0.028 kPa^-1 were attained for the pressure sensor in the pressure ranges of 0–9.8 kPa, 0–19.6 kPa, and up to 29.4 kPa, respectively. Additionally, a real-time resonance frequency analysis was conducted using a network analyzer, allowing the detection of tiny pressure changes in an artificial blood vessel. Finally, the flexibility of the wireless CPS was investigated by studying various parameters, including body temperature, facial expressions such as smiling, selected speech characters (M, N, T, L), and swallowing actions.

Preparation and characterization of functional dual network hydrogel for motion monitoring in smart bra

The smart bra is a kind of sports underwear with providing health monitoring and comfort protection for women breast in sports. Developing smart sensing materials that combine comfort and functionality for sensing breast condition remains a challenge. Here, natural polysaccharide sodium alginate (SA), acrylamide (AM) monomer and chitosan (CS) and polypyrrole (PPy) in-situ polymerized from pyrole (Py) monomer were used as raw materials to successfully synthesize double network conductive hydrogel by two-step method. The results show that in the hydrogels, the entanglement and interpenetration of macromolecules produce toughness (tensile/compressive strength is ∼0.248 MPa/∼2.836 MPa), elasticity (tensile/compression elastic recovery rate is∼94.06 %/∼98.41 %) and durability (after 30 tensile/compression cycles conducting at 25 %, 50 % and 100 % constant strain keep at high recovery rate). The rich moisture content provides its adhesion (adhesion strength ∼4.7557 kPa) and flexibility (bending stiffness 1.0843 cN cm∼), presenting sufficient adhesion reliability and robustness to different substrates. The addition of PPy enables the hydrogel to have conductivity (6.77 × 10−2 S cm−1) and sensing performance (tensile/compression sensitivity is ∼1.94/∼1.43). The conductive hydrogel, as a flexible strain sensor, shows good adhesion, flexibility, elasticity and sensitivity in application of sports smart bra, can detect both the tensile behavior of skin and the compression state of tissue through its mechano-electricity, and accurately sense the changes of physiological parameters during movement. The conductive hydrogel with high elasticity and strength has broad application prospects in smart bra.

A Flexible Pressure Sensor With Parallel Fiber Structure for Wireless Capsule Detection

A Flexible Pressure Sensor With Parallel Fiber Structure for Wireless Capsule Detection

Fabrication of High-Sensitivity Flexible Fiber Bragg Gratings Pressure Sensors for Comprehensive Plantar Pressure Monitoring

Fabrication of High-Sensitivity Flexible Fiber Bragg Gratings Pressure Sensors for Comprehensive Plantar Pressure Monitoring

Percolation network study of highly sensitive buckled elastomeric piezoresistive sensors

Abstract Flexible pressure sensors are needed for future artificial electronic skin applications. Carbon black (CB)-enhanced elastomers are known for their unique conductivity, allowing for special uses in sensor technology. This research analyzes the sensitivity of elastomeric sensors reinforced with CB, under a pre-strained buckle, using a modified percolation network model to enhance performance in sensing applications. The finite element method is employed to analyze the piezoresistive characteristics of the sensors across various thicknesses. The research involves analyzing the strain patterns of buckled piezoresistive sensors when an indenter applies a load, and how this influences the sensors’ resistivity. The mechanical parameter is directly correlated to the sensor sensitivity through the maximum principal strain. The model shows a good agreement with the experimental data. The pressure sensitivity resulting from indenter compressive contact is 0.03 and 0.0061 kPa−1 in the pressure range of 0–1 and 0–5 kPa for wavy and straight 1000 μm buckled sensors, respectively. The results show that the film with 50% taller waves has a 40%–60% narrower pressure sensing ranges. Moreover, results indicate that adding waves to the geometry of the sensor improves the piezoresistive behavior by increasing the relative displacements of edges. Results also reveal more stable performance from fewer waves and a higher working range by thicker sensors.

A Flexible, Wearable, and Interference-Resistant Self-Powered Sensor for Body Motion Assessment

A Flexible, Wearable, and Interference-Resistant Self-Powered Sensor for Body Motion Assessment

Self-Powered Flexible Sensors: From Fundamental Mechanisms toward Diverse Applications

Abstract Today, human life is inseparable from energy for clothing, food, housing, use and travelling, however, traditional resources can no longer meet our energy needs today. Self-powered sensing devices that can run consistently and sustainably without a source of power from the outside are top choices for new energy sources with their unique advantages. Based on advances in the field of materials and manufacturing techniques, it is able to autonomously extract energy from different sources. In this review, we focus on reviewing the current state of research on self-powered wearable sensors, providing a concise overview of energy harvesting technologies, energy conversion mechanisms, structural or material innovations, energy storage and processing platforms. Then，experimental advances in different energy sources are presented, showing their underlying mechanisms, and the potential for energy acquisition. In addition, we discuss applications of self-powered flexible sensors in medicine, sports and food. Despite considerable achievements in this field, widespread commercialization will necessitate enhanced sensor detection abilities, improved design factors for adaptable devices, and a harmony between sensitivity and standardisation.

Valorization of water hyacinth: Efficient extraction of nanofibrillated crystals using ultrasound-assisted TEMPO oxidation and their application in flexible piezoelectric films

This study presents an efficient extraction of nanocellulose crystals (CNCs) and nanofibers (CNFs) through ultrasound-assisted TEMPO oxidation method using deep-processed heavy metal-containing calabash as raw material. The extraction method, integrating TEMPO-mediated oxidation and ultrasound techniques, enhanced the yield of CNCs and CNFs. The results demonstrate that CNCs yielded 63 %, with a carboxyl content of 1.27 mmol/g, while CNFs yielded 31 %, with a carboxyl content of 1.21 mmol/g. CNCs and CNFs exhibited excellent mechanical properties, with CNCs having an average length of 214.4 nm, average diameter of 2.72 nm, and a length-to-diameter ratio of 78.8. CNFs had an average length of 437.8 nm, average diameter of 5.7 nm, and a length-to-diameter ratio of 76.8. X-ray diffraction (XRD) results showed crystallinity of 87.1 % for CNCs and 81.2 % for CNFs. The thermal stability of the fibers was confirmed up to 230℃. The film prepared by combining 10 % PVA with 90 % CNC exhibited a tensile strength of 32.11 MPa, Young's modulus of 2027.1 MPa, and could generate a maximum voltage of 0.83 V. This study provides an effective pathway for the value-added utilization of deep-processed calabash and highlights the broad application prospects of the composite film in the field of flexible sensors.

Dual‐active‐layer flexible piezoresistive sensor based on wrinkled microstructures and electrospun fiber network for human‐related motion sensing applications

AbstractFlexible pressure sensors with high sensitivity and a wide detection range must be developed for practical applications. In this study, a dual‐active‐layer flexible piezoresistive sensor was developed. A reduced graphene oxide film with wrinkled microstructures was prepared by a simple and low‐cost substrate pre‐stretching method and used as the first active layer. A thermoplastic polyurethane electrospun fiber membrane was modified by fast polydopamine coating and ultrasonication with multi‐walled carbon nanotubes and used as the second active layer. Owing to the continuously changing conductive pathways created by the wrinkled microstructures and fiber network under pressure deformation, the sensor achieved a detection range of 0–100 kPa, with sensitivities of 8.5, 1.35, and 0.39 kPa−1 in the ranges of 0–1, 1–20, and 20–100 kPa, respectively. Additionally, the sensor exhibited a low detection limit (2 Pa), response and recovery times of 105 and 85 ms, respectively, and reliable service performance over 10,000 loading/unloading cycles. The sensor enabled real‐time monitoring of finger and wrist bending, beaker‐holding, and fingertip‐sliding on a touch screen, demonstrating its feasible applications in wearable electronics and human–machine interface devices.

Robust biomimetic strain sensor based on butterfly wing-derived skeleton structure

A biomimetic strain sensor was designed and constructed based on Ir nanoparticles-modified multi-wall carbon nanotubes (Ir NPs@MWCNTs) and parallel Pt layer/dragon skin with carbonized butterfly wing patterns. This sensor exhibits high gauge factor (∼515.4), extensive tensile range (0%–96%), and swift response (∼300 ms), especially remarkable stability up to 60 000 cycles. The work mechanism has been proposed based on the experimental test and finite-element method. Some important applications such as human motion and micro-expression recognition have been confirmed using 3 × 3 flexible biomimetic sensor array.

Validation of On-Head OPM MEG for Language Laterality Assessment.

Pre-surgical localization of language function in the brain is critical for patients with medically intractable epilepsy. MEG has emerged as a valuable clinical tool for localizing language areas in clinical populations, however, it is limited for widespread application due to the low availability of the system. Recent advances in optically pumped magnetometer (OPM) systems account for some of the limitations of traditional MEG and have been shown to have a similar signal-to-noise ratio. However, the novelty of these systems means that they have only been tested for limited sensory and motor applications. In this work, we aim to validate a novel on-head OPM MEG procedure for lateralizing language processes. OPM recordings, using a soft cap with flexible sensor placement, were collected from 19 healthy, right-handed controls during an auditory word recognition task. The resulting evoked fields were assessed for hemispheric laterality of the response. Principal component analysis (PCA) of the grand average language response indicated that the first two principal components were lateralized to the left hemisphere. The PCA also revealed that all participants had evoked topographies that closely resembled the average left-lateralized response. Left-lateralized responses were consistent with what is expected for a group of healthy right-handed individuals. These findings demonstrate that language-related evoked fields can be elucidated from on-head OPM MEG recordings in a group of healthy adult participants. In the future, on-head OPM MEG and the associated lateralization methods should be validated in patient populations as they may have utility in the pre-surgical mapping of language functions in patients with epilepsy.