During the machining of Inconel 718 using SiAlON ceramics, the tool life can be significantly influenced by diffusion wear. To investigate this crucial wear behavior, this study focuses on the thermochemical interactions in the diffusion couple between SiAlON ceramics and Inconel 718 superalloy. So, we examine the microstructural characteristics and phase formation behavior in the reacted layer between these two materials. The interfaces between these two materials exhibit distinguishable elemental contrasts and phase formations. Particularly, the phases indicate vitrification or devitrification in the diffusion layer, influenced by the chemical composition. This issue in the diffusion couple was analyzed with thermophysical properties using light flash analysis (LFA). After, it was confirmed that the vitrification of the diffusion layer can be induced by the conduction behavior of heat trapped between SiAlON and Inconel 718 during supercooling. These characterizations verify that the devitrification of the welding layer (diffusion layer), resulting from the reaction between SiAlON ceramics and Inconel 718 superalloy, can depend on the thermal conductivity of the prepared ceramics. Furthermore, we discovered a possibility that this could contribute to improving tool performance by suppressing diffusion wear.
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