Flame Retardant Research Articles

Physicochemical Mechanism of Flame‐Retardant Enhancement for Elastomeric Polyurea: A Mini‐Review

ABSTRACTPolyurea coatings are widely used in various industries due to their excellent mechanical properties, such as high tensile strength, abrasion resistance, and chemical resistance. However, their lack of inherent flame retardancy limits their use in applications where fire safety is critical. Therefore, reinforcing the fire‐retardant properties of traditional polyurea through various means can effectively protect the product while reducing the risk of fire. This paper provides a summary of several advanced methods for improving flame retardancy. It systematically analyzes the advantages and disadvantages of these methods and proposes improvement measures to enhance efficiency. Additionally, the paper proposes new methods to increase the fire resistance of polyurea. These include the addition of new flame‐retardant additives and the substitution of the backbone of polyurea, making it suitable for more industrial applications. This mini‐review can also serve as a valuable reference for future research on improving the flame retardancy of elastomeric polyurea materials.

Fixation of Tripotassium Citrate Flame Retardant Using a Sorbitol and Citric Acid Wood-Modification Treatment.

Wood modification has been explored in various ways to enhance dimensional stability and reduce flammability, with a focus on environmentally friendly treatments to meet market demands. This study aimed to investigate the efficacy of new, potential fire-retardant materials. Specifically, the study examined the combination of tripotassium citrate (TPC), a water-soluble and bio-based fire retardant, with sorbitol and citric acid (SorCA), an eco-friendly thermosetting resin previously studied. While TPC is known to control combustion, its application in wood modification has not been thoroughly researched. To assess the fixation and flammability of these fire retardants, tests were conducted on Scots Pine (Pinus sylvestris L.), including chemical analysis, dimensional stability, mechanical properties, flame retardancy, and leaching tests. The combination of SorCA and TPC showed high weight percent gain (WPG) values; however, leaching and anti-swelling efficiency (ASE) tests revealed challenges in fixation stability. The dynamic mechanical properties were reduced, whereas the static strength values were in the same range compared with untreated wood. While TPC exhibited high flame retardancy prior to leaching, its efficacy diminished post-leaching, underscoring challenges in fixation and the need for improved retention strategies. Bunsen burner tests conducted on leached specimens indicated enhanced performance even under severe leaching conditions as per the EN 84:2020 procedure. However, cone calorimetry measurements showed less favorable outcomes, emphasizing the necessity for further investigation into optimizing TPC retention and enhancing treatment efficacy.

Comparative evaluation and QSAR modeling of developmental neurotoxicity of novel brominated flame retardants in zebrafish

The novel brominated flame retardants (NBFRs) have received wide concerns due to their ubiquitous occurrence in the environment and their potential risks to ecosystems and human health. However, the toxicity data of NBFRs are still lacking, especially their toxicity comparison data, and toxicity predictions for untested NBFRs are extremely limited. In this study, eight commonly used NBFRs and decabromodiphenyl ether (BDE209) were selected to compare their toxicity at concentrations between 0.03 and 3.69 μM, by exposing zebrafish embryos until 120 h post-fertilization (hpf) and evaluating 18 toxicity indicators including basic development indicators and a series of behavioral indicators. The toxicity potency of the tested compounds ranked by the total number of significantly affected endpoints were pentabromobenzene (PBB) ≈ 2,4,6-tribromophenol (TBP) > BDE209 ≈ bis(2-ethylhexyl) tetrabromophthalate (TBPH) > pentabromotoluene (PBT) ≈ 2-ethylhexyl-2,3,4,5-tetrabromobenzoate (EHTBB) > 1,2-bis(2,4,6-tribromophenoxy)ethane (BTBPE) > hexabromobenzene (HBB) > decabromodiphenyl ethane (DBDPE). Almost all the tested compounds affected the locomotor behavior of zebrafish larvae, suggesting that the refined behavioral indicators were sensitive endpoints. Furthermore, the quantitative structure-activity relationship (QSAR) model we developed suggested that molecular surface area (MSA) might be the critical factor for determining the developmental neurotoxicity of NBFRs to zebrafish larvae, except for congeners with larger molecules (e.g. DBDPE, BTBPE). These findings would contribute to elucidating the toxicity differences among various NBFRs and provide important references for their toxicity prediction.

Triple-Layered Noncombustible PEO-Based Solid Electrolyte for Highly Safe Lithium-Metal Batteries.

Lithium-metal batteries are currently recognized as promising next-generation technologies owing to their high energy density. Solid polymer electrolytes, particularly those based on polyethylene oxide (PEO), are lauded for their leakage resistance, safety, and flexible design. Despite the ongoing fire safety- and ionic conductivity-related concerns, a novel noncombustible solid polymer electrolytes with superior ionic conductivities are introduced here with additive decabromodiphenyl ethane and zeolite. To enhance the mechanical strength and ensure soft interactions at the electrode interface, a triple-layer structure with self-extinguishing properties and robust ionic conductivity is proposed. Notably, the softness at the electrode interface intensifies as the LiTFSI concentration increases; this higher concentration negatively impacts PEO crystallinity, enhancing the ionic conductivity owing to the presence of free Li+ and TFSI- ions. This novel electrolyte can achieve a conductivity of 1.5 mS cm-1 at 60°C, maintain anodic stability up to 4.8V, and exhibit flame retardancy. Furthermore, adding LiTFSI at 60% relative to PEO is shown to reduce LiF formation on the surface, enhancing anode stability. The [LiFePO4/triple-layered electrolyte/Li] lithium-metal batteries are capable of an initial capacity of 153 mAh g-1, sustained superior capacity retention of 87.9%, and high Coulombic efficiency (99.6%) over 1000 cycles at a 1C rate.

Decabromodiphenyl ethane (DBDPE) inhibited the growth and feeding by disrupting the gut and digestive gland homeostasis in octopus Amphioctopus fangsiao (Mollusca: Cephalopoda)

A novel brominated flame retardant decabromodiphenyl ethane (DBDPE) poses a potential threat to animals, but its effects on cephalopods remain unknown. In this study, Amphioctopus fangsiao, a common octopus in China, was exposed to DBDPE (0, 1, 50, 100, 300 μg/L) for 28 days. Chemical analysis revealed that the digestive gland bore a greater burden of DBDPE compared with other tissues. In addition, accumulated DBDPE could curb the growth and feeding performance of A. fangsiao. The potential effects on the “gut-digestive gland axis” were also elucidated. Specifically, DBDPE in the gut shifted the microorganisms toward a Bacteroidetes-dominated composition, and impaired the intestinal epithelial barrier, thereby triggering oxidative stress and inflammation. Excessive DBDPE also threatens the digestive gland function, including histological damage, immune reaction, oxidative stress, glucolipid metabolism dysfunction, and neurotoxicity. Metabolome plasticity enabled A. fangsiao to develop a DBDPE stress-adaptive metabolic profile via alteration of glucolipid metabolism, immunity, oxidative stress, and signaling molecules. Taken together, we identified a new detoxification mechanism linking the microbiota-gut-digestive gland axis with the growth and food intake of A. fangsiao, which is the first time it has been demonstrated in mollusks. These findings provided important clues for a further mechanism study and risk assessment of DBDPE.

The effect of tris (1,3-dichloro-2-propyl) phosphate on the early embryonic heart development of Oryzias melastigma

The flame retardant tri (1, 3-dichloro-2-propyl) phosphate (TDCIPP) is widely present in environmental media and organisms. People have paid much attention to the growth and developmental toxicity of TDCIPP, but there is little information about its cardiotoxicity and potential mechanisms. In this study, marine medaka (Oryzias melastigma) embryos were exposed to TDCIPP solutions (0, 0.05, 0.5, 5, and 50 μg/L) for 21 days to investigate the adverse effects of TDCIPP on cardiac development. The results showed that TDCIPP exposure altered the heart rate at different stages of embryonic development. In addition, 50 μg/L TDCIPP resulted in increased sinus venosus (SV)–bulbus arteriosus (BA) distance, pericardial cysts, and cardiac linearization in newly hatched fish. During embryonic development, the expression level of key genes regulating cardiac development is disturbed. The early stage of cardiac development is the sensitive window period for the toxic effects of TDCIPP. Oxidative stress was observed in newly hatched juveniles, but no significant lipid peroxidation damage was observed. In addition, vitellogenin (VTG) levels in juvenile fish were significantly reduced. Our results show that TDCIPP exposure induces cardiotoxicity in marine medaka embryos, which is induced in the early stages and promotes heart defects by amplifying inflammatory responses at a later stage.

A recyclable, toughening, extreme-condition resistant flame retardant for unsaturated polyester: Bridging performance and sustainability

Recycling thermosets presents significant economic benefits and social implications, and to date, a series of controllable recycling strategies have been proposed. However, prior research has primarily focused on neat polymers, neglecting the impact of the recycling process on composites whose additives may lose performance post-recycling. The paradigm shift towards sustainability necessitates the development of additives that not only exhibit high performance but also endure recycling conditions. Herein, taking flame-retardant unsaturated polyester (FRUP) as an example, we designed a new flame retardant (DPPONSi) with multiple flame-retardant elements and a low phosphorous oxidation state. FRUP with 16.7 wt% of DPPONSi achieves a V-0 rating in the UL-94 vertical burning test, and its limiting oxygen index (LOI) reaches 27.1%. Moreover, its peak heat release rate and total heat release are distinctively reduced by 65% and 42%, respectively. The high flame-retardant efficiency structure also protected DPPONSi from by-reactions. Without complex separation processes, FRUP degradation products were integrated with polyvinyl alcohol (PVA) to create flame-retardant aerogels with high flame retardancy. Additionally, we systematically studied the influence of flame retardants with varying oxidation states on FRUP, the corresponding flame-retardant mechanisms, and the degradation process of FRUP. This work realizes the organic combination of strategies to enhance the high efficiency of flame retardants with design methods for flame retardants that are resistant to existing unsaturated polyester degradation systems.

Increase of bridge length by ingenious grafting of ester chains, imparting epoxy resins superb thermal, smoke suppression, gas-phase flame retardancy, and mechanical properties

While bifunctional synergistic flame retardants have demonstrated efficacy in enhancing the fire safety of epoxy resins (EPs), the grafting of specific functional monomers into flame retardant molecules, elucidating their mechanisms of action through comparative analysis, and concurrently achieving a delicate balance among flame retardancy, heat resistance, and mechanical toughness remains a significant challenge. Herein, this research present an innovative strategy to derive a novel sulfur-based bifunctional flame retardant, DSTA, based on the structure of the original flame retardant, DST, by grafting the ester chains to increase the bridge length of the molecular structure. As expected, the addition of flexible ester chains enabled DSTA to have a very high initial decomposition temperature and the heat-resistance index. DSTA can be used in low dosage compared to DST, enabling EP to achieve UL-94 V-0 rating. Combustion behavior showed that DSTA had the best ability to heat and smoke suppression for EP, and had faster response speed and higher fire growth index. Notably, pyrolysis volatiles tested on DSTA revealed that the ester chains can pyrolysis to release large amounts of CO2, which occurs in the early stages of pyrolysis and works together with other N-containing inert gases and P-containing radicals in the gas-phase to efficiently extinguish flames. Meanwhile, DSTA improves all mechanical properties of EP, which was attributed to the presence of ester chains. In summary, this work presents a new strategy for examining the impact of specific functional groups on the flame retardant mechanisms of EP.

Enhanced flame retardancy and mechanical properties of poly (lactic acid) composites via piperazine pyrophosphate and nanoscale cerium dioxide synergistic flame retarding and uniaxial pre-stretching

The simultaneous improvement of flame retardancy and mechanical properties (including strength, rigidity, and toughness) of PLA was achieved for the first time. A synergistic flame retardant system including PAPP and nano-CeO2 was used to enhance the flame retardant properties of PLA. Especially, uniaxial pre-stretching was further used to improve the mechanical properties of the flame-retardant PLA composites. With the addition of just 1 wt% nano-CeO2, the flame retardant properties of PLA composite were significantly enhanced. Relative to pure PLA, the limiting oxygen index (LOI) of PLA/14 wt%PAPP/1 wt% nano-CeO2 increased from 20.2 % to 28.8 %, achieving a V-0 rating in the UL-94 test. Moreover, the peak heat release rate (PHRR) was reduced from 461KW/m2 to 230KW/m2. Notably, the flame-retardant PLA composites with excellent mechanical properties were achieved using uniaxial pre-stretching for the first time. After pre-stretching, the tensile strength, elongation at break and impact strength of the flame-retardant PLA were significantly increased to 79.82 MPa, 103.8 %, and 9.7 kJ/m2, respectively. This work proposes an ingenious strategy for significantly enhancing both the fire safety and mechanical properties of PLA composites.

Caramel doped with aromatic compounds as halogen- and phosphorus-free flame-retardant strategy for wool fabric

The development of halogen- and phosphorus-free flame-retardant strategies is urgently needed in textile industry. In this study, a caramel product doped with aromatic compounds was developed via caramelization and aldol reactions using glucose and p-phthaldialdehyde. The modified caramel (Car@PDA) was subsequently used as a sustainable approach to improve flame retardancy of wool fabric. The flame retardancy, washing durability, heat generation, and flame-retardant mode of action of Car@PDA on wool fabric were investigated. The modified wool fabrics showed excellent flame retardancy, with the limiting oxygen index increasing to 32.5 % and the damaged length decreasing to 10.1 cm, with good self-extinguishing capacity. Car@PDA could combine with wool fibers through Schiff base reaction and electrostatic attraction, so the modified wool fabrics still self-extinguished and met the B1 flame-retardant requirements after 10 washing cycles. The modified wool showed significantly decreased heat release capacity and fire growth rate, suggesting high fire safety. Car@PDA promoted the decomposition of the fabric to form char barrier, thereby achieving an effective flame-retardant effect. In addition, the Car@PDA modification had a minimal effect on the tensile strength and handle of wool fabric. This study provides an innovative way to create bio-based, halogen- and phosphorus-free flame-retardants for protein wool fabrics.

Flame retardant, transparent, low dielectric and low smoke density EP composites implemented with reactive flame retardants containing P/N/B

For the purpose of investigating the modified flame-retardant epoxy resin (FREP) with the low smoke density release during combustion, the flame retardant containing P/N/B elements named DBT was synthesized with the raw materials of 4-Acetylphenylboronic acid, 3,5-diaminotriazole and DOPO. The DBT was added as a co-curing agent to an amine-cured epoxy resin system, and based on the DSC results of the resin, it was revealed that -NH- in the structure of the DBT was capable of facilitating EP curing. With the introduction of DBT, the transparency of FREP samples was slightly affected. On account of the excellent flame retardancy exerted by the DBT in the FREP system, the FREP samples reached the V-0 grade in UL-94 testing with an LOI of 35.9% at 5 wt% DBT addition. Meanwhile, the results of the cone calorimetry test demonstrated that in comparison with the epoxy resin, the PHRR, THR and av-EHC of the EP/DBT7.5 sample decreased by 34.0%, 35.4% and 18.68%, respectively. The DBT was effective in reducing the smoke density of EP, and the EP/DBT7.5 sample attained the HL1 level for DS (4) and VOF4. The chemical analyses for residual char revealed that DBT was mainly employed for flame retardancy and smoke suppression by forming P/B-containing chars in the condensed phase. There was no loss of mechanical properties of the FREP samples as the rigid groups were present in the DBT structure. Furthermore, it was noted that the FREP samples exhibited a decrease in dielectric loss and dielectric constant as the content increased.

A novel phosphorus/boron-containing flame retardant for improving the flame retardancy of ramie fiber reinforced epoxy composites

As a kind of plant fiber, ramie fibers (RFs) are widely used in fiber reinforced resin matrix composites, however, both of RFs and resin matrix are flammable. Enhancing the flame retardancy of ramie fiber reinforced epoxy composites is important. In this study, a highly efficient flame retardant, PBXY, was synthesized from phytic acid, boric acid, and xylitol to improve the flame retardancy of ramie fibers, and flame-retardant ramie fiber reinforced epoxy composites (EP/RF-PBXYs) with different weight gain were prepared by coating PBXY on the surface of ramie fibers. The effects of different weight gain of PBXY on the thermal stability, flame retardancy, and mechanical properties of EP/RF-PBXYs were investigated. Compared with that of EP/RF, the limiting oxygen index value of EP/RF-PBXY2 was increased from 23.0% to 31.4% and a UL-94 V-0 rating was obtained, the total heat release and total smoke production were reduced by 33.2% and 31.0%. However, the presence of PBXY had a negative effect on the mechanical properties of EP/RF when the weight gain of PBXY was more than 10wt% (related to RFs). This study offers a promising avenue to improve the flame-retardant resistance of EP/RF.

The intramolecular aggregation of phosphaphenanthrene groups and benzene-terminated effect within linear phosphonate oligomers effectively enhanced the flame retardancy and toughness of epoxy resin

To explore the potential of a flame retardant molecular structure that simultaneously enhances the flame retardancy and physical properties of epoxy resin (EP), benzene-terminated linear phosphonate oligomers Bz-DQPC-n were synthesized. Compared with the previously prepared linear bisphenol phosphonate oligomers DQPC-n, the benzene-terminated effect of Bz-DQPC-n molecules endows EP composites with better flame retardancy and toughness. In the vertical combustion (UL 94) test, Bz-DQPC-n/EP reached a V-0 rating. For the Bz-DQPC-2 molecule, the results revealed that under the same phosphorus contents, the limiting oxygen index (LOI) value of the Bz-DQPC-2/EP reached 38.2 %, which was higher than that of DQPC-2/EP. Furthermore, the peak heat release rate (pk-HRR) and total heat release rate (THR) of Bz-DQPC-2/EP were 677 kW/m2 and 83 MJ/m2. These values decreased by 54.7 % and 27.2 % in comparison to pure EP, respectively. In addition, the incorporation of Bz-DQPC-n can enhance the glass transition temperature (Tg) of EP composites. The flame retardant mechanism research demonstrated that Bz-DQPC-n molecules produced phosphorus-containing free radicals and aromatic compound fragments during gas-phase pyrolysis. These phosphorus-containing free radicals can interrupt or inhibit the combustion chain reaction process. A proportion of the aggregated phosphaphenanthrene groups decomposed to produce aromatic compounds that remained in the condensed phase, thereby enhancing the quality of the char layer. The investigation of the impact of the end-capping effect within Bz-DQPC-n molecules on the flame retardant behavior of EP composites offers a valuable reference for designing phosphaphenanthrene compounds with high flame retardant efficiency.

Rigid polyurethane foam with durable hydrophobicity and flame retardancy endowed by novel functional surfactants

Traditional rigid polyurethane foam (RPUF) with flame retardancy might be easily damaged in some moist condition due to its hydrophobicity, which would lead to unsafety. Therefore, novel surfactants with both hydrophobic fluorinated group and flame-retardant phosphorus group were synthesized. With lower surface tension and more hydrogen bonds formed in polyurethane, the mixed surfactants, which were used in the preparation of RPUF, have not only obviously improved the size uniformity and integrity of cells but also enhanced its hydrophobicity, compressive strength and thermal insulating performance. Besides, effective ‘protection’ could be constructed on the surface of RPUF by prepared surfactants, when ammonium polyphosphate (APP) and expandable graphite (EG) were introduced to provide good flame retardancy. As a result, with just 2.8wt% content of those functional surfactants, hydrophobic and flame-retardant RPUF with water contact angle of 126 °, limiting oxygen index of 25%, compressive strength of 1.3MPa and thermal conductivity of 27mW/mK, were finally obtained, which is ahead of other flame-retardant RPUF reported before. It’s worth noting that, this hydrophobic and flame-retardant RPUF exhibits more stable and durable properties when soaking in HCl solution (2mol/L), NaOH solution (2mol/L), NaCl saturated solution and various solvents (THF and EtOH), or under strong fiction for 100 times and high and low temperature cycling test for 20 times. This would provide a novel and effective strategy to endow RPUF with enhanced and durable flame retardancy, hydrophobicity, compressive strength and thermal insulating performance even under extreme conditions.

Design, construction and mechanism of highly efficient flame retardant, UV shielding and transparent thermoplastic polyurethanes

The rapid development of 5G communication and new energy poses great challenges to the fire safety, UV resistance, and transparent properties of TPU composites. In this study, a novel and multi-functional flame retardant ((diphenylphosphoryl)azanediyl)bis(ethane-2,1-diyl) bis(diphenylphosphinate) (DPEP) containing multiple flame retardant groups and polyaromatic structure was innovatively designed. The prepared TPU/DPEP composites exhibited excellent fire safety, UV shielding, mechanical and transparent properties. 4 wt% DPEP enabled TPU to pass the UL-94 V-0 rating and improved the LOI to 29.6 %. Compared to pure TPU, the heat release rate and total heat release of TPU/4 wt% DPEP were decreased by 29.06 % and 13.24 %. Meanwhile, TPU/DPEP composites achieved 100 % UV shielding at UV-B wavelengths and up to 68.77 % UV isolation at UV-A wavelengths. Due to the structural similarity and processing meltability, DPEP exhibited good dispersion and compatibility in TPU matrix. TPU/DPEP retained almost the same mechanical and transparent properties as pure TPU. The condensed and gas phase analysis indicated that the flame retardant mode of DPEP was mainly dominated by flame retardant inhibition and the barrier effect of the carbon layer. Compared with the reported flame retardant TPU composites, the TPU/DPEP composites achieved a relatively optimal balance between efficient flame retardant, mechanical, UV shielding, and transparent properties, demonstrating great application prospects in the emerging fields.

Full bio-based flame retardant towards multifunctional polylactic acid: Crystallization, flame retardant, antibacterial and enhanced mechanical properties

The preparation of flame-retardant high-performance polylactic acid (PLA) composites by adding green flame retardants have always been a challenge. In this work, an intumescent flame-retardant PCR based on phytic acid, chitosan, and resveratrol was successfully designed. Adding 4 wt% of PCR, the PLA-PCR composite was classified as UL-94 V-0 grade, with a LOI value increasing from 19.7 % (pure PLA) to 26.0 %, a peak heat release rate decreasing from 433 to 344 kW/m2. Owing to excellent compatibility of PCR, the mechanical strength and toughness of PLA-PCR composites have been improved, as reflected by a ~ 16 % increase in tensile strength, a ~ 73 % increase in impact strength and a ~ 57 % increase in toughness. In addition, PCR also presented plasticization effect on PLA, making it easier to process. This work provided a highly efficient and environmental-friendly modification approach for the development of multifunctional polymers.

A synthetic bis-triazine ring derivative based on ammonium phosphonate towards durable flame-retardant modification of cotton fabrics

Cotton is widely used in daily life. However, its flammability limits its application in certain areas. In this study, a novel formaldehyde-free reactive flame retardant, ASBSMP, derived from a bis-triazine ring ammonium phosphonate, was successfully synthesized. The ASBSMP/cotton exhibited excellent flame-retardant properties, with self-extinguishing characteristics and a LIMITING OXYGEN INDEX (LOI) of 41.8%. Even after 50 washing cycles, the LOI remained at a high level of 30.3%, indicating outstanding durability. Thermogravimetric analysis (TGA) revealed its superior thermal stability. Cone calorimeter tests further confirmed the superior flame retardancy of the treated cotton, showing a 44.6% reduction in total heat release (THR) and a 90.1% reduction in peak heat release rate (PHRR) compared to pure cotton. Results from Fourier Transform Infrared Spectroscopy (FTIR), X-ray Photoelectron Spectroscopy (XPS), and char residue analyses demonstrated that ASBSMP exhibited flame-retardant activity in both the gas and condensed phases. ASBSMP/cotton exhibited outstanding mechanical integrity for a wide range of applications.

Lignin-derived core-shell flame retardants for fire-safety rigid polyurethane (RPU) insulations

How to ensure the fire safety of rigid polyurethane (RPU) insulation materials remains a challenge. Herein, alkali lignin (AL) and 4,4'-diphenylmethane diisocyanate (MDI) were used as raw materials to construct bio-based cross-linked polyurethane structures on the surface of ammonium polyphosphate (APP) to obtain APP@AL flame retardants. APP@AL was combined with expandable graphite (EG) in varying proportions and applied to rigid polyurethane (RPU) foam to modify its flame retardancy and physico-mechanical characteristics. Compared with untreated RPU, the high interfacial compatibility increased the compressive strength of the flame-retardant RPUs by 10.8%, and the thermal insulation coefficient reached 22.8mW·m−1·K−1. The addition of flame retardant for each flame-retardant RPU was 30wt% of the polymethylene polyphenyl isocyanate. Owing to the P/C/O hybridized char layer in the combustion residues and the capture of gas by EG after expansion, APP@AL/EG not only reached the limiting oxygen index (LOI) of 27.1% but reduced the mean heat release rate and smoke release rate by 70.3% and 58.9%, respectively. This work presented a novel approach to designing environmentally friendly flame retardants for RPU foams with enhanced fire safety and superior overall performance. Additionally, it offers a novel strategy for the high-value conversion of lignin.

The synthesis of an efficient titanium-based flame retardant with high dispersibility in Polyamide 66

The preparation of high-performance flame retardants specialized for melt-spinning polyamide 66 (PA66) fibers remains a big challenge nowadays. This study has synthesized a highly dispersed, phosphorus-containing titanocene complex, namely Cp2Ti(DBA). The synthesized flame retardant possesses high dispersibility and compatibility in PA66. Flammability tests show that Cp2Ti(DBA) exhibits efficient flame retardancy in PA66. With the addition of 15 wt % of Cp2Ti(DBA) in PA66, a LOI value of 29.9% is achieved, and the peak heat release rate (PHRR) and total heat release (THR) are reduced by 36% and 26%, respectively, as compared to pure PA66. Based on the py-GC MS study and char analysis, Cp2Ti(DBA) shows a dual-phase flame-retardant mechanism. In the gas phase, Cp2Ti(DBA) releases the phosphorus-containing free radicals, which capture the highly reactive free radicals. While in the condensed phase, titanium promotes the phosphaphenanthrene fragments to degrade and retains phosphorus in the form of titanium phosphates, which reinforce the barrier effect and stability of the char layer. This work may provide an efficient flame retardant with promising applications in PA66, especially for the melt-spinning of fibers.

Constructing a multifunctional reactive MXene-based additive for micro-crosslinking polyurea elastomer to achieve superior mechanical properties and enhanced fire safety

The widespread application of polyurea (PUA) in protective coatings typically requires excellent flame retardancy due to real-world usage scenarios. However, the addition of flame retardant additives often compromises the material’s mechanical properties. In this study, a multifunctional reactive additive, MX-SP-NH2, was creatively prepared by covalently grafting spirocyclic pentaerythritol bisphosphorate disphosphoryl chloride (SPDPC) onto MXene (Ti3C2Tx) surfaces, followed by the introduction of 1,3-propanediamine (PDA) by the reaction with SPDPC. MX-SP-NH2 was then incorporated into PUA, participating in its crosslinking process and significantly enhancing both its mechanical strength and flame retardancy. Compared to the control PUA sample, the micro-crosslinked PUA sample with just 1.0 wt% MX-SP-NH2 demonstrated a 184.3% increase in tensile strength, a 126.1% increase in elongation at break, and a 436.3% increase in toughness. The flammability characterization revealed that the peak heat release rate, peak smoke production rate, and peak CO production rate were reduced by 31.7%, 28.9%, and 61.5%, respectively, indicating a substantial improvement in fire safety. Additionally, the flame retardant PUA-based flexible strain sensors demonstrated stable electrical signal responsiveness. This work has opened up new potential applications of PUA in flexible electronics.