Fire Retardant Coatings Research Articles

Siamese network-based spectral reconstruction for rapid identification of fire-retardant coatings

This paper proposes a new method to improve the accuracy of analysing low-quality spectral data, namely twin spectral reconstruction network. It consists of two neural networks with shared weights and generates useful spectral fingerprints in low-quality spectra by learning from high-quality spectra. The proposed method is tested on a new and challenging task of identifying fire-retardant coating (FRC) brands using low-quality spectra under small sample conditions. It significantly improves the identification accuracy compared to the baseline classifiers, and the reconstructed high-quality spectra closely resemble the target spectra. In addition, this paper presents a low-cost approach for FRC identification using smartphone videos and machine learning. It records short videos of samples being illuminated by a colour-changing screen and converts them into spectral data. As a pre-screening tool, it yields an accuracy of 87 % and can greatly reduce the cost and complexity of FRC identification compared to baseline techniques.

Effect of functionalized halloysite nanotubes on fire resistance and water tolerance of intumescent fire-retardant coatings for steel structures

To improve the comprehensive performance of intumescent fire-retardant coatings, the functionalized halloysite nanotubes (HNTs-D, HNTs@Fe3O4, and HNTs-D@Fe3O4) were synthesized as synergistic flame retardants and incorporated into intumescent fire-retardant coatings (IFRC) for steel structures, demonstrating significant flame retardant properties. Among these modified halloysite nanosheets, HNTs-D@Fe3O4 showed the best flame retardancy and water resistance. Adding the optimal addition amount (3 wt%) of HNTs-D@Fe3O4 can increase the residual weight of coating from 28.10 % to 38.40 % and reduce the backside temperature of the coated steel plate from 288 °C to 177 °C, indicating that HNTs-D@Fe3O4 can effectively improve the thermal stability and insulation performances of intumescent fire-retardant coatings. Cone calorimetric analysis showed HNTs-D@Fe3O4 can effectively suppress the heat and smoke release of the intumescent fire-retardant coatings. Compared with the unmodified coating sample, the total heat release (THR) and total smoke release (TSR) of the HNTs-D@Fe3O4-containing coating sample were reduced by 66.04 % and 11.36 %. HNTs-D@Fe3O4 facilitates the formation of dense char layers confirmed by the micro morphology characterization. Further mechanism analysis shows that HNTs-D@Fe3O4 has obvious catalytic carbonization effect and is helpful to construct the dense expanded char layer with higher graphitization degree. The uniformly dispersed HNTs-D@Fe3O4 improved the water resistance of intumescent fire-retardant coatings, which is mainly due to the hydrophobicity and barrier effect, thus effectively preventing the loss of water-soluble components.

Heat transfer mechanism of superabsorbent polymers phase change energy storage cold-formed steel wall under fire

The superabsorbent polymer phase change materials (SAP materials) exhibit exceptional water absorption and retention properties, offering substantial potential for fire protection in steel structures, thereby reducing the need for sheathing boards and fire-retardant coatings, while minimizing energy consumption. Understanding the heat-mass exchange theory of SAP materials is crucial for enhancing their application in the building industry. This study develops a comprehensive theoretical model for heat-mass exchange in cold-formed steel (CFS) walls incorporating SAP materials. An equilibrium phase change model and a simplified thermal radiation model were developed to capture the water loss and dynamic heat exchange processes in SAP materials. These models were integrated into a transient fluid-solid-thermal coupling model using Ansys Fluent and User Defined Functions. In the case study, the newly developed numerical models can accurately predict temperature field changes in CFS walls with SAP materials, demonstrating the heat transfer mechanisms of hot and cold flanges at different temperature rise stages. The developed numerical model was used to investigate the effects of factors such as the moisture content of the SAP material, web depth, and flange width on the fire resistance of the CFS wall. Results indicated that increasing the wall stud height improves fire resistance, while increasing flange width has little effect on hot flange temperature. These findings provide a theoretical foundation and practical guidelines for the application of SAP phase change insulation materials in the building industry, promoting energy reduction and supporting sustainable construction practices.

Combined kinetic analysis of thermal degradation characteristics and reaction mechanism of thin intumescent fire-retardant coating of steel structure

To determine the thermal kinetic triplets and elucidate the reaction mechanism of thin intumescent fire-retardant coatings (IFR) of steel structures, one efficient combined kinetic approach was implemented in this study. Thermogravimetric experiments were conducted in air atmosphere at four heating rates, and the whole IFR thermal degradation process was divided into two stages. The average activation energy values derived by model-free methods were 78.9 kJ/mol and 175.16 kJ/mol for Stage I (0<α < 0.2) and Stage II (0.2<α < 0.9), respectively. Furthermore, the linear Coats-Redfern (CR) and non-linear Masterplots models were applied to identify the possible reaction mechanism. It was found that the F3/2 mechanistic model was better suited to the main thermal degradation process. Then model reconstruction based on the F3/2 mechanism model was performed. The results showed that the reconstructed model had a strict linear relationship in the independence analysis and KCE analysis, along with a good agreement between the theoretical and experimental results. The current study provided new insights into the systematic thermal degradation mechanism of IFR, and the proposed kinetic model would be helpful for the thermal protection prediction for steel structure during fire.

Mussel-Inspired, Self-Healing, Highly Effective Fully Polymeric Fire-Retardant Coatings Enabled by Group Synergy.

Fire-retardant coatings represent a universal cost-effective approach to providing fire protection for various substrates without compromising substrates' bulk properties. However, it has been attractive yet highly challenging to create waterborne polymeric fire-retardant coatings combining high-efficiency, generally strong adhesion, and self-repairability due to a lack of rational design principles. Inspired by mussel's unique adhesive, self-healing, and char-forming mechanisms, herein, a "group synergy" design strategy is proposed to realize the combination of self-healing, strong adhesion, and high efficiency in a fully polymeric fire-retardant coating via multiple synergies between catechol, phosphonic, and hydroxyethyl groups. As-created fire-retardant coating exhibits a rapid room-temperature self-healing ability and strong adhesion to (non)polar substrates due to multiple dynamic non-covalent interactions enabled by these groups. Because these functional groups enable the formation of a robust structurally intact yet slightly expanded char layer upon exposure to flame, a 200µm-thick such coating can make extremely flammable polystyrene foam very difficult to ignite and self-extinguishing, which far outperforms previous strategies. Moreover, this coating can provide universal exceptional fire protection for a variety of substrates from polymer foams, and timber, to fabric and steel. This work presents a promising material design principle to create next-generation sustainable high-performance fire-retardant coatings for general fire protection.

Waterborne Intumescent Fire-Retardant Polymer Composite Coatings: A Review.

Intumescent fire-retardant coatings, which feature thinner layers and good decorative effects while significantly reducing heat transfer and air dispersion capabilities, are highly attractive for fire safety applications due to their effective prevention of material combustion and protection of materials. Particularly, the worldwide demand for improved environmental protection requirements has given rise to the production of waterborne intumescent fire-retardant polymer composite coatings, which are comparable to or provide more advantages than solvent-based intumescent fire-retardant polymer composite coatings in terms of low cost, reduced odor, and minimal environmental and health hazards. However, there is still a lack of a comprehensive and in-depth overview of waterborne intumescent fire-retardant polymer composite coatings. This review aims to systematically and comprehensively discuss the composition, the flame retardant and heat insulation mechanisms, and the practical applications of waterborne intumescent fire-retardant polymer composite coatings. Finally, some key challenges associated with waterborne intumescent fire-retardant polymer composite coatings are highlighted, following which future perspectives and opportunities are proposed.

The Effect of Expanded Vermiculite on the Fire Resistance of Waterborne Acrylic Coatings.

Due to their ability to prevent or slow the spread of fires, fire-retardant coatings are utilized as the main means of fire protection for steel structures, combining easy application and high economic efficiency. This study investigates the effects of the particle size and dosage of expanded vermiculite (EV) on the fire resistance and application performance of coatings. Ammonium polyphosphate, melamine, and pentaerythritol were used as intumescent fire-retardant systems, along with waterborne hydroxyl-modified acrylic resins as the film-forming substances. The properties of fire resistance coatings were tested via scanning electron microscope (SEM), X-ray diffractometry (XRD), thermogravimetric analysis (TGA), limiting oxygen index (LOI), and cone calorimetry. The excellent fire performance of the coatings with 3 wt.% 300-mesh EV was proven, exhibiting a relative expansion of 30.43 times. Moreover, the surface structure of the charcoal layer was dense. The total smoke production (TSP) and smoke concentration (TSR) were only 0.18 m2 and 0.25 m2/m2.

An Innovative Wood Fire-Retardant Coating Based on Biocompatible Nanocellulose Surfactant and Expandable Graphite

Nanocellulose (CNC) seems to be a promising surfactant, which, together with expandable graphite (EG), forms the essence of an effective natural-based fire-retardant wood coating. In our research, the most suitable composition of the mixture was tested concerning good solubility, dispersion, and consistency. Favorable results were achieved with the formulation composed of a 4% CNC alkaline solution with 80 wt.% of the selected EG. Subsequently, six different types of EG were used to prepare these wood fire-retardant coatings. The effectiveness of treatments was verified using a test with a radiant heat source, where the test samples’ relative weight loss, relative burning rate, and surface temperature during 600 s were evaluated. All prepared formulations can be characterized as more or less equally effective. However, the best results were obtained with the EG of GG 200–100 N, where the mass loss of the sample was 8.10 ± 1.24%. Very good results were also achieved by graphite 25 E + 180 HPH (8.70 ± 0.89%), which is similar to the previous one, even according to the microscopic assessment of the coating as well as the expanded layer. The graphite type 25 K + 180 (8.86 ± 0.65%) shows the expanded layer’s best adhesion, coating uniformity, and ease of application. The results of this work confirmed that the CNC coating itself has significant retardation effects.

Effect of Organic–Inorganic Mixed Intumescent Flame Retardants on Fire-Retardant Coatings

Expandable graphite (EG) was modified with a charring agent and organic–inorganic hybridized intumescent flame retardants (MEG) were synthesized. This study uses a cone calorimeter (CCT) and a DaqPRO 5300 radiation heat flow meter (Fourtec, Tel Aviv, Israel) to evaluate the fire-resistant properties influenced by MEG on intumescent fire-retardant coatings. The impact of MEG on the thermal degradation of these coatings was investigated through the use of thermogravimetric analysis (TGA). The results obtained by CCT demonstrated that the incorporation of MEG markedly diminished the heat release rate and total heat release rate of the coating, in addition to enhancing the char residue compared to coatings with only expandable graphite (EG). Furthermore, TGA results demonstrate that adding MEG increases the weight of the char residue at elevated temperatures, suggesting improved thermal stability. Based on these findings, MEG exhibits a synergistic flame-retardant effect when combined with intumescent fire-retardant (IFR) systems. This synergy not only improves the flame-retardant properties of the coatings but also enhances their overall thermal stability, making MEG a promising additive for developing more efficient fire-retardant materials. Thus, MEG-modified coatings offer superior protection against fire hazards, highlighting their potential for practical applications in fire safety.

Smoke Suppression Properties of Fe2O3 on Intumescent Fire-Retardant Coatings of Styrene–Acrylic Emulsion

The intumescent flame-retardant coatings were prepared using ammonium polyphosphate (APP), pentaerythritol (PER), melamine (MEL), styrene–acrylic emulsion, and iron oxide yellow (FeOOH) as the base material. A cone calorimeter (CCT), smoke density meter (SDA), and scanning electron microscope (SEM) were employed to investigate the smoke suppression and flame retardancy of FeOOH in intumescent fire-retardant coatings. The thermal degradation performance of intumescent fireproofing coatings with varying FeOOH content was investigated through thermogravimetric analysis (TGA). The structure of the carbon slag in the CCT test was analyzed using a scanning electron microscope (SEM). The results of the cone calorimeter (CCT) experiments demonstrated that FeOOH significantly reduced the heat release rate (HRR), total heat release rate (THR), smoke production rate (SPR), and total smoke release rate (TSR) of the coating, while simultaneously increasing the carbon residue rate of the coating. The smoke density analysis (SDA) results demonstrate that adding FeOOH can effectively reduce smoke generation, regardless of whether a pilot flame is used. TGA results demonstrate that FeOOH can enhance the weight of coke residue at elevated temperatures. SEM results indicate that incorporating FeOOH resulted in a more compact coke residue. According to these findings, among all the samples, those containing 2 wt% FeOOH showed low levels of HRR, THR, SPR, and TSR and high levels of SOD, which proves that FeOOH can be used as a smoke inhibitor in flame-retardant coatings.

Synthesis of antioxidant functionalized nano-TiO2 for improving fire resistance and UV-shielding behavior of intumescent fire-retardant coatings for cable

A unique hybridized antioxidant named TiO2-KH550-PA, of which silane modified nano-TiO2 particles were grafted with 3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionic acid by acylation reaction, was applied to intumescent fire-retardant coatings for cable. Through fire protection test, contact angle test, thermogravimetric test and UV-ageing test, the effects of TiO2-KH550-PA on hydrophobicity, flame retardancy, smoke suppression, anti-ageing and charring performance for coatings were evaluated. The obtained results indicate that the TiO2-KH550-PA can enhance the hydrophobicity of the coating, thereby reducing the adhesion of dust on the coating surface. Additionally, TiO2-KH550-PA has a greatly promoting role in strengthening the fire protection abilities of the coating, but an appropriate amount is the key. Compared to coatings without composite, the intumescent fire-resistant coating for cable containing 1 wt% TiO2-KH550-PA (IFRCC2) exhibits excellent fire protection performance, including a prolongation by 2.6 times in failure time, an increase by 1.7 times in char layer height, and an increase by 0.4 times in light transmittance for smoke density test. Furthermore, the presence of TiO2-KH550-PA can also strengthen the oxidation resistance, charring ability and char layer stability of the coating, when the remaining mass of IFRCC2 increases to 49.0 % at 800 °C. The anti-ageing performance test demonstrates that the TiO2-KH550-PA can absorb ultraviolet light, eliminate free radicals, and raise the structural stability of the coating, thus reinforcing the durability of the fire resistance for the coating.

Research on preparation and performance tests of the fire retardant coatings for special functionalized wires and cables

This study aimed to produce a new potential intumescent flame retardant system through the addition of titanium dioxide and alumina-silica fiber based on optimizing the traditional ammonium polyphosphate (APP) / melamine (MEL) / pentaerythritol (PER) intumescent flame retardant formula. The flame retardant capacity and the physical properties were fully analyzed and discussed. The produced flame retardant coating could resist the rapid rise in 1100 of high flame temperature, whereas 40 exceeded the national standards. Thus, the produced flame retardant coating in this study could be potentially further applied to the cables and wires that are frequently needed in petroleum, telecommunication, military, tunnel, and electric uses.

Synergistic effect of phytic acid and eggshell bio-fillers on the dual-phase fire-retardancy of intumescent coatings applied on cellulosic substrates

Cellulosic substrates, including wood and thatch, have become icons for sustainable architecture and construction, however, they suffer from high flammability because of their inherent cellulosic composition. Current control measures for such hazards include applying intumescent fire-retardant (IFR) coatings that swell and form a char layer upon ignition, protecting the underlying substrate from burning. Typically, conventional IFR coatings are opaque and are made of halogenated compounds that release toxic fumes when ignited, compromising the roofing's aesthetic value and sustainability. In this work, phytic acid, a naturally occurring phosphorus source extracted from rice bran, was used to synthesize phytic acid-based fire-retardants (PFR) via esterification under reflux, along with powdered chicken eggshells (CES) as calcium carbonate (CaCO3) bio-filler. These components were incorporated into melamine formaldehyde resin to produce the transparent IFR coating. It was revealed that the developed IFR coatings achieved the highest fire protection rating based on UL94 flammability standards compared to the control. The coatings also yielded increased LOI values, indicative of self-extinguishing properties. A 17 °C elevation of the IFR coating's melting temperature and a significant ∼172% increase in enthalpy change from the control were observed, indicating enhanced fire-retardancy. The thermal stability of the coatings was improved, denoted by reduced mass losses, and increased residual masses after thermal degradation. As validated by microscopy and spectroscopy, the abundance of phosphorus and carbon groups in the coatings' condensed phase after combustion indicates enhanced char formation. In the gas phase, TG-FTIR showed the evolution of non-flammable CO2, and fire-retardant PO and P–O–C. Mechanical property testing confirmed no reduction in the adhesion strength of the IFR coating. With these results, the developed IFR coating exhibited enhanced fire-retardancy whilst remaining optically transparent, suggestive of a dual-phase IFR protective mechanism involving the release of gaseous combustion diluents and the formation of a thermally insulating char layer.

Engineering Sulfur-Containing Polymeric Fire-Retardant Coatings for Fire-Safe Rigid Polyurethane Foam.

With the advantages of lightweight and low thermal conductivity properties, polymeric foams are widely employed as thermal insulation materials for energy-saving buildings but suffer from inherent flammability. Flame-retardant coatings hold great promise for improving the fire safety of these foams without deteriorating the mechanical-physical properties of the foam. In this work, four kinds of sulfur-based flame-retardant copolymers are synthesized via a facile radical copolymerization. The sulfur-containing monomers serve as flame-retardant agents including vinyl sulfonic acid sodium (SPS), ethylene sulfonic acid sodium (VS), and sodium p-styrene sulfonate (VSS). Additionally, 2-hydroxyethyl acrylate (HEA) and 4-hydroxybutyl acrylate are employed to enable a strong interface adhesion with polymeric foams through interfacial H-bonding. By using as-synthesized waterborne flame-retardant polymeric coating with a thickness of 600µm, the coated polyurethane foam (PUF) can achieve a desired V-0 rating during the vertical burning test with a high limiting oxygen index (LOI) of >31.5vol%. By comparing these sulfur-containing polymeric fire-retardant coatings, poly(VS-co-HEA) coated PUF demonstrates the best interface adhesion capability and flame-retardant performance, with the lowest peak heat release rate of 166kW m-2 and the highest LOI of 36.4vol%. This work provides new avenues for the design and performance optimization of advanced fire-retardant polymeric coatings.

Development of test methods for fire-retardant coatings of steel engineering structures during operation

Introduction. Prediction of the durability of flame-retardant coatings of steel engineering structures and preservation of their performance during operation remain important research directions. There is a lack of normative documents in the field of fire protection, regulating the process of testing of flame-retardant coatings during operation, as well as determination of their durability (service life).Aim. To develop test methods for determining the resistance of flame-retardant coatings of steel engineering structures exposed to climatic factors, preservation of their fireproof and anti-corrosion properties during operation.Materials and methods. Test specimens included 600 x 600 x 5 mm plates made of 08kp and 08ps sheet steel according to State Standard 16523-97 and State Standard 9045-93 with a flame-retardant agent applied on the front side.Results. Methods for testing thin-layer intumescent and structural flame-retardant coatings during operation are proposed. The methodology of accelerated climatic testing of specimens coated with thin-layer intumescent flame-retardant coatings (flame-retardant paints) corresponds to State Standard 9.401-2018. These coatings are inherently high-solid paint materials. A new methodology, sequence, and modes of testing are developed for structural flame-retardant coatings. The subsequent assessment of fireproof properties of coatings and their preservation is carried out by the methods of fire protection efficiency according to State Standard R 53295-99 and the methods of thermal analysis. These methods imply comparison of the characteristics of the initial flame-retardant coating and those obtained after sample aging. The preservation of fireproof properties by thin-layer intumescent and structural coatings is additionally evaluated by the intumescence coefficient and the change in thermal conductivity, respectively.Conclusions. Test methods for flame-retardant coatings of steel engineering structures during operation are developed. Threshold levels of changes in their properties are established. After accelerated climatic tests, fire protection efficiency should not decrease by no more than 20 %. For structural fire protection, an increase in thermal conductivity by no more than 5 % is permitted. For thin-layer coatings, the arithmetic mean value of the intumescence coefficient should not decrease by no more than 30 % of the initial value.Implications. The developed methods were used in the preparation of a draft national standard of the Russian Federation “Steel engineering structures with fireproof coatings. Test methods for anticorrosion properties and resistance to climatic factors during operation” to ensure regulatory fire safety requirements for these structures.

Production and Characterization of Fire-Retardant Coating Materials Using Gum Arabic for Cellulose Surfaces

Production and Characterization of Fire-Retardant Coating Materials Using Gum Arabic for Cellulose Surfaces

Обоснование безопасного расстояния между размещенными в одной пожарной зоне кабелями каналов безопасности атомных электростанций с водо-водяными реакторами

Currently, there are no methods of mathematical modeling of the operability of power and signal cables used at the nuclear power plants in real and standard fire conditions, including the use of intumescent flame retardants. The purpose of the article is a theoretical assessment of the safe distance between the cables of the safety channels of nuclear power plants with pressurized water reactors located in the same fire zone. To achieve it, the time of occurrence of a short circuit in the cables of the channels of safety systems from the beginning of a real fire and depending on the distance between adjacent cable lines was estimated. An integral method of mathematical modeling of the development of a fire in a room is used. To determine the temperature distribution inside the cable insulation, the thermal conductivity equation is solved. The analysis of the obtained results is carried out. The calculation results made it possible to formulate the requirements for the swelling temperature of fire retardant compounds for treating the outer surfaces of SB cables: the above temperature should be no more than 150 °C for the flame retardant cables, and 180 °C for the non-flame retardant cables, as well as at distances between open cables of two safety systems smaller than 2, the outer surfaces of the safety cables must be treated with a fire retardant compound with a fire retardant efficiency of at least 120 minutes. The conducted theoretical assessment of the safe distance between the cables of the safety channels of nuclear power plants with pressurized water reactors located in the same fire zone, using the proposed mathematical model, showed that in a real fire, in order to prevent a short circuit in the cables of the safety systems, as well as ignition of the insulation of adjacent cables, it is required to justify safe distances between the adjacent cables of the safety system of nuclear power plants, taking into account the specific dimensions of the premises and the properties of the cable insulation material and the fire-retardant coatings used.

Контроль качества огнезащитных работ при монтаже (нанесении), ремонте и эксплуатации, прогнозирование срока службы тонкослойных огнезащитных покрытий

Currently, fire-retardant treatment of materials, products and structures is widely used in the construction of industrial facilities. Fire protection technologies are constantly being improved, and the range of fire protection equipment is expanding annually. Due to the fact that the service life of building structures is estimated in tens of years, the question arises about the ability of fire-retardant means to perform tasks to ensure the fire safety of a building (structure) during long-term operation. Considering that there is currently no regulatory document in Russia to determine the service life of fire-retardant coatings, and research in this area is clearly insufficient, the importance and the need of solving this issue becomes obvious. The article considers the main regularities and processes occurring in the fire-retardant coating from the moment of its creation to the moment of loss of its main operational characteristics. Analysis of the methods for assessing the safety of fire-retardant properties of coatings showed that undoubtedly the most reliable data on the preservation of fire-retardant properties of the coatings can be obtained only by the results of full-scale tests. However, due to the labor-intensive and time-consuming nature of such tests, it is advisable to use accelerated tests of coatings on small-sized metal plates in climatic chambers to predict the service life of fire-retardant coatings for metal structures. The main criterion for predicting the service life of fire- retardant coatings is their preservation of fire- retardant properties over time. As methods for assessing the preservation of fire-retardant properties, the possibility is shown related to using express assessment methods and thermal analysis methods after accelerated climatic tests and directly at the facility after a certain period of operation. In addition, at the same time, the main provisions of GOST R 59637—2021 were considered and used in quality control of fire-retardant treatment, as well as during installation (application), maintenance and repair. Individual requirements and concepts of the specified standard may be partially modified and supplemented.

Research and manufacture water-based fire retardant coating mixture using graphene additive for natural wood

Intumescent fire-retardant coatings, especially water-based intumescent fire-retardant coatings, are increasingly attracting attention due to their environmentally friendly properties. In this work, we have successfully manufactured a water-based fire retardant coating mixture using graphene additive for natural wood with three main ingredients (ammonium polyphosphate acidifying agent, pentaerythritol carbonizing agent, melamine blowing agent), and some additives including graphene. We investigated the influence of graphene content on the fire retardant effectiveness of the mixture when coated on natural wood (pine wood) according to UL94-V standard. Test results show that the content of graphene contributes to enhancing the fire retardant effectiveness of the manufactured mixture. SEM imaging method was used to analyze and explain the test results. Some specifications of the manufactured mixture are also analyzed and evaluated. The findings of this research provide a solution to enhance fire resistance for natural wood structures using environmentally friendly materials.

Is titania acting as a synergist in intumescent fire retardant coatings designed for improving reaction to fire of wood?

Intumescent coatings based on ammonium polyphosphate (APP), are widely applied as passive fire protection. For flammable materials like wood, a rapid char expansion is needed to limit fuel gas release to the combustion zone and minimize reaction to fire. It is generally accepted that titanium dioxide (TiO2) improves the fire performance of coatings and acts as a synergist. This study discusses the role of TiO2 in intumescent coatings by investigation of real-time measurement of char expansion during heating, rheology, thermal analysis, cone calorimetry, and chemical composition by X-ray diffraction and IR spectroscopy under different TiO2 loadings. Results show that TiO2 enhance the rate of char expansion despite increased complex viscosity of the molten coating matrix. Further, thermal decomposition and onset of intumescent reactions remained unchanged by increased TiO2 loading which results in a lower final char height. Altogether, TiO2 acts as an incombustible filler reducing char expansion and not fulfilling the definition of a synergist in intumescent coatings for improving reaction to fire of wooden products.