Ultrasonic guided waves are widely used in non-destructive testing (NDT), and complete guided wave dispersion, including propagating and evanescent modes in a given waveguide, is essential for NDT. Compared with an infinite plate, the finite lateral width of a rectangular bar introduces a greater density of modes, and the dispersion solutions become more complicated. In this study, a recursive Legendre polynomial analytical integral (RLPAI) method is presented to calculate the dispersion behaviours of guided waves in rectangular bars of orthotropic materials. The existing polynomial method involves a large number of numerical integration steps, and it is often computationally costly to compute these integrals. The presented RLPAI method uses analytical integration instead of numerical integration, thus leading to a significant improvement in the computational speed. The results are compared with those published previously to validate our method, and the computational efficiency is discussed. The full three-dimensional dispersion curves are plotted. The dispersion characteristics of propagating and evanescent waves are investigated in various rectangular bars. The influences of different width-to-thickness ratios on the dispersion curves of four types of low-order modes for a rectangular bar of an orthotropic composite are illustrated.
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