ABSTRACT The underflow entrainment of fine particles leads to a decline in the grading performance of hydrocyclones, which is reflected in the “fishhook” effect in grade efficiency curves. This occurrence cannot be explained by existing separation theories. The primary cause of underflow entrainment of fine particles was examined from the perspective of particle shape in this study. Experimental results showed that the degree of “fishhook” effect in grade efficiency curves was Glass frit > Quartz ≥ Mica. This suggested that the underflow entrainment effect of spherical particles is stronger than non-spherical particles. Furthermore, experiments involving mixed powders of different coarse and fine components showed that, when large particles were nonspherical and small particles replaced with spherical ones of the same proportion, the underflow entrainment of fine particles situation worsened. This demonstrated that the main factor contributing to underflow entrainment was the tracking characteristics of small particles. Using EDEM coupled with Fluent to calculate the movement of different-shaped particles in the same flow field, the relationship between particle tracking characteristics and shape were analyzed. The results showed that the tracking characteristics of nonspherical particles was significantly less than that of spherical particles.
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