Mesh Filter Research Articles

Selection of Filtration Systems to Improve the Quality of Beverage and Paste Production

This paper presents the critical role of the selection of filtration system to be used in the beverage industry in the small medium scale production enterprises to ensure quality and consumer satisfaction as well as product competitiveness. Previously, in the small medium enterprise, tedious work is done manually to separate leaves and other contaminants for the filtration process. To maintain the quality of the beverage and paste production, the whole process must be controlled, starting with the homogenizer until the filtration process. Mild heat treatment will be applied in the homogenizer process. The selection process for filtration systems is examined in-depth, considering factors like particle size removal, preservation of flavor and nutritional components, and the prevention of spoilage. The filtration is selected according to the best type of filtration that meets the criteria of improving the quality of the production as well as reducing the manpower and processing time. The filtration will then be placed in the homogenizer unit. Ultimately, the judicious choice of filtration systems which is mesh filtration can significantly enhance the quality and it is selected based on its advantages over the other filtration systems.

Membrane-based mesh filter for far-infrared radiation

Future space-based far-infrared instruments rely on optical components that enable high-efficiency observations in challenging environments. Here we demonstrate membrane-based mesh bandpass filters for far-infrared electromagnetic waves, targeting wavelengths of 15-37 μm. The filter architecture consists of periodic in-plane patterns, combined with alternating layers of polyimide and gold stacked vertically. This design utilizes spatial in-plane degrees of freedom and the vertical structure of the filters to achieve the desired filter performance. The optimization of this architecture is performed using finite-element electromagnetic simulations, and the fabrication is realized using advanced micro-fabrication techniques. Experimental validation of fabricated filters via Fourier transform infrared (FTIR) spectroscopy demonstrates an 80 percent transmission efficiency. These membrane-based filters meets theoretical expectations, selectively transmits wavelengths, and are compatible with existing instrument architectures, making them a promising solution for far-infrared astronomy.

Evaluation of the effect of respiratory airflow on captured speech quality: application to pop filters

Recording speech is often a matter of proper experimental design to obtain the best signal quality. This notably includes appropriate microphone positioning and gain adjustment. However, some radio communication devices require that the microphone be placed in a very close proximity to the mouth, therefore capturing the respiratory airflow, as well as the air bursts from plosive consonants. In this paper, we assess an objective evaluation method for the quality of speech signals captured in such adverse conditions. It employs an artificial mouth coupled with a steady airflow to compute the Speech Transmission Index (STI). We apply this method to the evaluation of four commercially available pop filters. The addition of a 30~L/min airflow reduces the STI with the microphone alone from excellent to fair. With soft fabric filters, we gain back the original STI, while it remains very slightly degraded with a metal mesh filter. The objective metric is finally confronted with a listening test. The perceived quality of simulated samples with the added airflow is similar to the STI results. However, no significant difference between the filters is found with real speech samples containing plosive consonants and no respiration noise.

A body-fitted adaptive mesh and Helmholtz-type filter based parameterized level-set method for structural topology optimization

A body-fitted adaptive mesh and Helmholtz-type filter based parameterized level-set method for structural topology optimization

Numerical analysis of the mechanics of foreign particle entry on automotive turbocharger compressor blades

Automotive turbochargers, essential for enhancing intake air pressure and boosting torque in internal combustion engines, operate at exceptionally high rotational speeds of approximately 100,000 to 300,000 rpm. Despite the implementation of dual or triple air filtration systems to filter contaminants, neglected maintenance can lead to clogged filters, resulting in the ingestion of metallic filter mesh, and other small-sized objects from filter indicators, washers, and plastic components into the turbocharger assembly. The current study explores the impact of foreign particles on the mechanics of turbocompressor impeller blades in automotive turbochargers through a computational approach. A finite element model of the turbocompressor wheel was developed with suitable boundary conditions for the turbocompressor and the foreign particle. A Design of Experiments (DoE) approach was employed using a Taguchi L12 orthogonal array to optimize the multiple parameters during the foreign particle impact. The study considered two geometric shapes of the foreign particle (conical with unit aspect ratio and hemispherical), two sizes, and two rotational speeds ranging from 150,000 to 250,000 rpm. ANSYS Explicit Dynamics® software was utilized for the numerical simulations to simulate the mechanics of foreign particle entry and the resulting damage on compressor blades.

Metal Mesh Metasurfaces as Dual-Band Bandpass Filters for Terahertz Frequencies

In the paper, we propose a new strategy to design of metal mesh filters (MMFs) based on spatial symmetry analysis of bound states in the continuum(BICs) and manipulating and control with resonances, when BICs transformed to the resonances due to spatial perturbations in the MMF structure. The design of a dual-band polarization-insensitive terahertz bandpass filter with wide upper stopband characteristics using a single conducting layer patterned with rectangular holes is presented. The transmission response of the MMF with two poles is obtained to realize dual-band characteristics and three zeros to suppress the stopband. The proposed design has achieved broadband bandpass transmission characteristics under both TE and TM polarizations with canter frequencies at 0.516THz and 0.734THz and 3dB bandwidths of 25% and 17%, respectively, and upper stopband from 0.887THz to 1.6THz with over 10dB suppression.

Study on the Structural Characteristics of Mesh Filter Cake in Drip Irrigation: Based on the Growth Stage of Filter Cake

Mesh filters are frequently employed in water-saving irrigation fields. Studies addressing the method of cake formation and the characteristics of the cake during the mesh filter’s growing phase are still missing. One-way and orthogonal experiments were carried out using mesh filters with 220 μm and 320 μm aperture sizes as the research objects, taking particle concentrations, inlet flow, and growth phases as experimental factors. According to the variation rule of seed pressure drop in the formation process of filter cake, the growth process of filter cake is divided into four stages, which are as follows: slow blockage first and second stages (M1, M2), fast blockage stage (M3), and filter cake filtration stage (M4). Moreover, the size distribution, porosity (ε), pore-to-particle ratio (KP), and median size (d50) of the filter cake were used to represent the structural characteristics. The results show that the growth of filter cake was a process that started with the filling of mesh pores by intercepted particles and progressed to the filling of large-particle skeleton pores by subsequently filtered particles. During this process, the proportion of intercepted particles gradually decreased, while the proportion of filtered particles increased incrementally, and the median size (d50) and porosity (ε) decreased. Meanwhile, the smaller the aperture size of the screen, the smaller the filter cake’s median size (d50) was, but the larger the pore-to-particle ratio (KP) was. As the flow rate increased, the porosity (ε) was augmented in the M1 and M2 stages; however, it decreased in the M3 and M4 stages. The concentration had a minor influence on the filter cake’s porosity. Lastly, the regression model for filter cake porosity under two aperture size conditions was established, based on factors such as flow rate, concentration, and growth stage. The coefficients of determination, R2, for the model were 90.33% and 80.73%, indicating a good fit.

Development and mechanism of high carbon number paraffin wax blocking remover

There are serious wax deposition problems in Yueman block of Tarim Oilfield. It was found that the sediments in Yueman block were mainly composed of high-carbon paraffin, and the carbon number of paraffin was mainly concentrated in C25–C70, of which n-alkanes accounted for 77.14%. A set of evaluation methods (wire mesh filtration method) were created for the deblocking evaluation of high-carbon paraffin deposits. An effective blocking remover formula E4 (150# petroleum ether: 40# dearomatic hydrocarbon solvent (D40): 180# solvent oil (S180) = 3: 1: 1) for high carbon paraffin deposits was developed. Under the condition of a wax ratio of 1: 15 and reaction at 30 °C for 4h, the plugging removal rate (dissolution and dispersion rate of deposit in solvent) can reach 86 %. And it has good universality for other high carbon paraffin sediments, and the deblocking rate can reach more than 80 %. Through the particle size distribution test, it was found that the effect of reaction conditions on the particle size distribution of the deposit was as follows: solvent dosage, reaction temperature, and reaction time. With the enhancement of these conditions, the particle size distribution of organic deposits gradually decreases and the degree of aggregation decreases. From the microscopic analysis, it can be seen that the blocking remover E4 effectively dissolves and strongly disperses the deposit, prevents the aggregation and bonding of the deposit particles, makes the dissolved deposit unable to continue to participate in the agglomeration, and stables dispersion in the solvent.

3D-integrated membrane protected micro-solid-phase extraction of sulfonamides in food samples: An innovative approach

A sensitive, eco-friendly and cost-effective 3D-integrated membrane-protected micro solid-phase extraction (3D-MP-µ-SPE) method was developed for the determination of sulfonamides (SAs) in water, milk and fish samples prior to high-performance liquid chromatography with diode array detection (HPLC-DAD). Innovatively, a 3D-printed filter holder was designed and printed by a stereolithography (SLA) printer to securely hold the µ-SPE device for extracting four SAs-: sulfadiazine (SDZ), sulfachloropyridazine (SCP), sulfamethoxazole (SMX) and sulfadimethoxine (SDM). The µ-SPE device was prepared using a nylon filter mesh, and 60 mg of Strata X was placed inside and heat sealed. Optimization parameters of the 3D-MP-µ-SPE method were studied including − type of preconditioning solvent, dosage amount, effect of drying, sample volume, number of extraction and desorption flows, type and volume of desorption solvent, and pH. Under the optimized conditions, good linearity was observed between 1 and 500 µg L−1 with an R2 of 0.9931 to 0.9994 for all the SAs. The limit of detection and quantification ranged between 0.16–0.54 µg L−1 and 0.49–1.65 µg L−1 respectively. The method demonstrated good extraction recovery (84.2 % to 114.5 %) for real sample analysis, with a relative standard deviation of less than 5.9 %. Moreover, the Analytical GREEnness (AGREE) score of 0.66 indicates the environmental friendliness of the proposed method. In conclusion, this 3D-MP-µ-SPE method offers a sustainable and efficient solution for SAs determination, with robust performance and minimal environmental impact.

A novel and simple method for measuring nano/microplastic concentrations in soil using UV-Vis spectroscopy with optimal wavelength selection

A simple method for measuring the concentration of nano/microplastics (N/MPs) in soil, which is difficult owing to the size of the filter mesh and the resolution of the measuring instrument, was investigated. A spectrophotometer was used for the measurements and polystyrene particles were used as the N/MP samples. When measuring N/MP concentrations in soil suspensions, absorbance was measured at two wavelengths, and the best combination of wavelengths for measurement was extracted because soil particles and leached components interfere with N/MP absorbance. A wavelength combination of 220–260 nm and 280–340 nm was found to be suitable for a variety of soils. As N/MPs are adsorbed on the surface of soil particles and precipitate with soil particles in suspension, a calibration curve was created between the concentration of N/MPs in the soil suspension and the N/MP content in the soil. The calibration curve showed a linear relationship, allowing for the estimation of the concentration of N/MPs in the soil. Although other N/MP materials, such as polyethylene and polyethylene terephthalate, must also still be considered and tested, this simple method has the potential to measure N/MPs in various types of soil.

Optimization of an Industrial Recycling Line: The Effect of Processing Parameters on Mechanical Properties of Recycled Polyethylene (PE) Blends

This study concerns the optimization of an industrial recycling line; in other terms, this paper aims to find the optimal processing parameters that allow for a decrease in the loss of stress crack resistance (SCR) using a notched crack ligament stress (NCLS) test and an increase in the gain of the elongation at break, flexural modulus, and Izod impact strength of a polyethylene (PE) blend before and after recycling. The recycling line is composed mainly of a mono- and twin-screw extruder and a filtration system. Hence, the research question is as follows: How can we optimize the recycling process, without compromising the mechanical properties of recycled polyethylene (PE) blends? To answer the research question, Taguchi’s design of experiment and grey relational analysis (GRA) for multiobjective optimization was applied. Experiments were performed according to L16 standard orthogonal array based on five process parameters: mono-screw design, screw speed of the mono- and twin-screw extruder, melt pump pressure, and filter mesh size. Based on grey relational analysis (GRA), the optimal setting of process parameters was identified, and a barrier screw and a higher screw speed for both extruders were allowed to have optimal mechanical properties. Furthermore, the analysis of variance (ANOVA) indicated that the mono-screw design and screw speed of the mono- and twin-screw extruder significantly impact the mechanical properties of recycled polyethylene (PE) blends.

Influence of Mesh Design and Surface Treatments on Particle Transport and Fate in a Vibration-Enhanced Flooded Bed Dust Scrubber

Respirable coal mine dust (RCMD) is one of the biggest occupational health hazards for underground coal miners. Dusty mining environments can cause long-term health problems, including pneumoconiosis and progressive massive fibrosis. The Mine Safety and Health Administration (MSHA) has recently revised regulations promoting enhanced dust mitigation technologies, which have sparked renewed interest in the development of dust mitigation technologies. The flooded bed dust scrubber (FBS) is one of the most widely used technologies; however, it is limited by technical challenges, the most notable being the potential to clog. Recent studies have shown that applying vibration to filter mesh can improve the overall efficiency of the scrubber and that the system can be readily integrated to existing continuous mining equipment using an energy harvesting approach. In this follow-up study, the impact of mesh design and surface modification on system efficiency was examined using different vibrating liquid-coated stainless-steel mesh panels in a laboratory-scale FBS. Based on the two-way interaction data from a multi-factor experimental design, the results show that the performance of the system can be optimized by using hydrophilic 20- or 30-layer filters and by excitation frequencies between 67 and 134 Hz. This laboratory study suggests that a 20-layer mesh screen with hydrophilic surface applications and optimized vibration parameters can perform similar to that of a 30-layer static mesh, which is typically used in industrial units.

A Standardized Treatment Model for Head Loss of Farmland Filters Based on Interaction Factors

A head loss model for pressureless mesh filters used in farmland irrigation was developed by integrating the four basic test factors: irrigation flow, filter cartridge speed, self-cleaning flow, and initial sand content. The model’s coefficient of determination was found to be 98.61%. Among the basic factors, the total irrigation flow accounted for only 17.20% of the relatively small self-cleaning flow. The contribution of initial sand content was found to be the smallest, with a coefficient of only 0.0166. Furthermore, the contribution rate of the flow term was significantly higher than that of the initial sand content, with a value of 159.73%. In terms of quadratic interaction, the difference between the interaction term of flushing flow and filter cartridge speed, and the interaction term of filter cartridge speed and self-cleaning flow was 38.42%. On the other hand, the difference within this level for the interaction term between initial sand content and filter cartridge speed, as well as the interaction term between irrigation flow and self-cleaning flow, was 2.82%. Finally, through joint optimization of the response surface and model, the optimal values for the irrigation flow rate, filter cartridge speed, self-cleaning flow rate, and initial sand content were determined to be 121.687 m3·h−1, 1.331 r·min−1, 19.980 m3·h−1, and 0.261 g·L−1; the measured minimum head loss was found to be 21.671 kPa. These research findings can serve as a reference for enhancing the design of farmland filters and optimizing irrigation systems.

Performance and mechanism of organic solid-phase sediment composite plugging agent

The surface pipeline sediments of the Yingmai and Hade oil fields mainly contain substances such as asphalt and paraffin. The formation of sediment can increase the backpressure during pipeline transportation, and in severe cases, it can also lead to pipeline blockage. In order to solve this on-site situation, indoor experiments were conducted in the early stage, and an efficient organic unblocking system LXW was optimized and formulated. Based on this system, this article selects the wire mesh filtration method to evaluate the unblocking performance of LXW and on-site unblocking agents in the study and comparison of three evaluation methods. At the same time, based on the analysis of the chemical composition, microstructure, and melting point of organic sediments, from the perspectives of safety, environmental protection, and economic factors, further compares the performance and universality of the three unblocking systems, optimizes the process parameters of the LXW unblocking system, explores its stability and impact on the demulsification and dehydration of crude oil emulsions, and evaluates its safety performance. The LXW unblocking system has a more efficient unblocking effect and better universality, which can solve the problem of multiple block blockages on site. In addition, compared with existing unblocking agents, it has better economic benefits and is in line with the characteristics of low cost on site. On this basis, the dissolution and dispersion mechanism of the blockage system on sediment was studied through laser scattering system and fluorescence microscope, and its microscopic mechanism was further verified. At the same time, the oil-water interfacial tension under the action of the unblocking system was studied, and it was found that adding the agent can significantly reduce the equilibrium interfacial tension, which is of great significance for increasing production and injection.

Solvent-tolerant lignosulfonate-attapulgite/calcium carbonate coating on nylon filter mesh for oily water treatment

Due to the rapid increasing drainage of oily wastewater, robust and durable filtration materials with underwater superoleophobic coatings are highly desired. The existing underwater superoleophobic filter materials for oil/water separation are always subject to mechanical and chemical damages, causing the significant loss of superoleophobicity. Herein, a robust and tolerant nylon filter mesh (NFM) with underwater superoleophobicity was fabricated through simple layer-by-layer (LBL) assembly of lignosulfonate (LS), attapulgite (APT) nanorods, calcium ion, and carbonate on NFM. Compared with LS@CaCO3 assembly, the obtained LS-APT@CaCO3 assembly on NFM exhibits good micro/nano-structure, uniform distribution, and excellent underwater superoleophobicity (oil contact angle: > 156°). Moreover, after the fabricated mesh is subjected to the immersion in corrosive environments (acid, base, and salt aqueous solutions) and hot water as well as severe mechanical scratch, the oil contact angle are still higher than 147.5°, implying superb durability. More importantly, the as-obtained NFM is able to treat a variety of oil/pure water and oil/corrosive solution mixtures with separation efficiencies of over 98.2 %. Therefore, the as-prepared mesh has a huge application potential in oil-polluted water remediation due to the simple, facile, and eco-friendly preparation process.

Parameters optimization for decontamination and fine physical regeneration pathways of polypropylene plastics from waste lunchboxes

Due to the development of the food delivery industry, a large amount of waste lunchboxes made of homo polypropylene (PP) plastic have been generated. This study developed a new technological strategy to effectively regenerate PP from waste lunchboxes. Through response surface curve analysis, it was found that under the optimal process conditions of hot alkali washing at 80 ℃, 30 min, and pH 13, the optimal contact angle was 65.55°, indicating a good oil stain removal effect. By identifying and analyzing the characteristics of impurities in waste lunchboxes, a physical sorting and granulation regeneration process was constructed. And through large-scale statistical analysis and data collection, it was further verified that recycled PP plastics maintained their physical stability and excellent processing performance. The quality stability of recycled PP plastics in terms of impurities content was also verified. By designing different formulations specifically, recycled PP was mixed with different virgin PP and antioxidants in appropriate proportions, and extruded into particles under 150–300 mesh filtration conditions to obtain modified recycled PP. Modified recycled PP was applied in textiles, clothing, and injection molded products. In conclusion, we achieve the up-cylcing of waste PP lunchboxes instead of down-cylcing.

A study on the characteristics and geometric optimization of a cyclone filter

Cyclone separator without filter is a common device used for separating solid–liquid/gas–solid/gas–liquid mixtures, which is widely used in chemical and household appliance industries. It has the advantages of high separation efficiency and low susceptibility to clogging. However, its separation efficiency cannot reach 100%, and some particles that enter the separator are not separated and will cause secondary pollution to downstream fluids. Combining the cyclone separator with a mesh filter to form a cyclone filter can achieve the complementary advantages of both, namely, high filtration efficiency and low susceptibility to clogging. For cyclone filters, particle shape has a significant impact on filter clogging, but there are few reports on this issue in the literature. In this paper, a new type of cyclone filter is proposed, and experimental and simulation methods are used to study its resistance characteristics. It is found that compared with the case of no filter, the flow resistance of the cyclone filter is significantly reduced, and the reason for the reduction in resistance is analyzed based on flow field analysis. The movement trajectory of flat and spherical particles in the cyclone filter and the problem of particle clogging on the filter are then studied. It is found that flat particles are more likely to cause clogging on the filter, and the reason for the clogging of the filter in the inlet area of the cyclone filter and the mechanism by which flat particles are more likely to clog the filter in the inlet area are analyzed based on the flow field and particle force in the separator. Finally, the inlet profile of the cyclone filter is optimized, and the changes in the inlet flow field and particle movement trajectory before and after optimization are compared. The problem of flat particle clogging on the filter is ultimately solved.

Compact and water flushing resistant mesh biofilms forming at short SRT disappeared naturally under extended SRT in dynamic membrane bioreactor

Extending the solids retention time (SRT) has been demonstrated to mitigate membrane biofouling. Nevertheless, it remains an intriguing question whether the compact and water flushing resistant mesh biofilms developed at short SRT can undergo biodegradation and be removed with extended SRT. In present study, the bio-fouled mesh filter in the 10d-SRT dynamic membrane bioreactor (DMBR), with mesh surfaces and pores covered by compact and water flushing resistant biofilms exhibiting low water permeability, was reused in the 40d-SRT DMBR without any cleanings. After being reused at 40d-SRT, its flux driven by gravity occurred from the 10th day and recovered to a regular level of 36.7 L m−2·h−1 on the 27th day. Both scanning electron microscope (SEM) and confocal laser scanning microscopy (CLSM) analyses indicated that the compact mesh biofilms formed at10d-SRT biodegraded and were removed at 40d-SRT, with the residual biofilms becoming removable by water flushing. As a result, the hydraulic resistance of the bio-fouled mesh filter decreased from 4.36 × 108 to 6.97 × 107 m−1, and its flux fully recovered. The protein and polysaccharides densities in mesh-biofilms decreased from 24.4 to 9.7 mg/cm2 and from 10.7 to 0.10 mg/cm2, respectively, which probably have contributed to the disappearance of compact biofilms and the decrease in adhesion. Furthermore, the sludge and mesh-biofilms in the 40d-SRT reactor contained a higher relative abundance of dominant quorum quenching bacteria, such as Rhizobium (3.52% and 1.35%), compared to those in the 10d-SRT sludge (0.096%) and mesh biofilms (0.79%), which might have been linked to a decline in extracellular polymeric substances and, consequently, the biodegradation and disappearance of compact biofilms.

A new underwater in-situ microplastics detection system based on micro-Raman spectroscopy: Development and sea trials

In-situ underwater observation for marine microplastics (MPs) study has long been desired but challenged by the difficulty in achieving continuous MPs enrichment and MPs analysis in underwater environments. Herein, a novel underwater system for in-situ detection of MPs was introduced. An innovative design with a filter mesh flipped 180° driven by a stepper motor was adopted to ensure the self-cleaning of the filter mesh and continuous MPs enrichment, reducing the frequency of manual maintenance required for the system. A special-designed optical detection chamber based on micro-Raman spectroscopy featured a 13 × 10 mm imaging field of view and a 50 µm imaging resolution was developed to gather morphology and composition information of MPs. During sea trials, the system successfully detected polypropylene (PP) microplastic and other suspended substances in seawater including microalgae, organic substances, and sands. This study lays the groundwork for future research into underwater in-situ investigation of marine MPs pollution.

Enhancing the sub-micrometer performance of a uniflow cyclone separator using a built-in stainless steel mesh filter

Although the uniflow cyclone separator has low pressure drop and high collection efficiency compared to other existing cyclone separators, it still has room to improve its collection efficiency of submicron particles. For this reason, we present a new uniflow cyclone separator with an installed mesh filter called the MFUC. The MFUC cyclone body is not made of a solid wall but a stainless steel mesh with porosity. Our research newly revealed that the pressure gradient in the radial direction at the front region of the mesh filter is reversed in the rear region, which can help to remove sub-micrometer particles which are difficult to collect using a basic cyclone separator. The measured MFUC performance showed the synergetic effect of filtration and inertial separation for the removal of fine particles. As the inlet flow rate increases, the inertial separation becomes more effective than filtration. In addition, the cut-off diameter of the MFUC was 0.83 μm at 500 lpm, which is 56.6 % smaller than that of the basic cyclone separator.