Film Surface Research Articles

Depth Profiles of Crystallinity and Preferential Orientation and Surface Characteristics of Sputter‐Deposited CeO2 Thin Film Buffer Layers on Sapphire Substrates Evaluated Through Two‐Dimensional Grazing‐Incidence X‐Ray Diffraction

ABSTRACTTwo‐dimensional grazing‐incidence wide‐angle X‐ray diffraction data were acquired from CeO2 thin films serving as buffer layers on r‐cut sapphire substrates to investigate the depth profiles of crystallinity and preferential orientation as well as surface conditions. The thin film samples were sputter‐deposited under different conditions. Data were obtained at an X‐ray wavelength of 0.100 nm at 0.02° intervals from 0.06° to 0.30° at the grazing‐incidence angle. A 60‐nm‐thick CeO2 thin film sputter‐deposited under Ar (Ar‐60) and a 100‐nm‐thick CeO2 thin film sputter deposited using 10 vol.% O2 in Ar (O+Ar‐100) were found to have partially oriented three‐dimensional bulk crystal structures with preferential orientation in the (100) direction near the surface. The lattice constant for the Ar‐60 film was found to be approximately 0.30% smaller than that for a CeO2 standard, whereas the lattice constant for the O+Ar‐100 film was approximately 0.50% larger. Lattice mismatch between the CeO and CeO2 on the substrate surface is evidently not an issue based on the lattice constants near the surface. Hence, both films could be considered to represent optimal buffer layers for YBa2Cu3O6+δ thin film growth. However, even in the case of a CeO2 thin film suitable for use as a buffer layer, the difference in lattice constants between the interior and surface of an Ar‐60 film was found to be relatively small, whereas that for an O+Ar‐100 film was relatively large. These results show that it is important to analyze the film surface in detail by reducing the incidence angle to less than 0.1°.

Efficiency Improvement on Indium Tin Oxide Films for Dye-Sensitized Solar Cell Using Oxygen Plasma by Bias-Magnetron RF Sputtering Process

Dye-sensitized solar cells (DSSCs) are among the most widely studied thin-film solar cells because of their cost-effectiveness, low toxicity, and simple fabrication method. However, there is still much scope for replacing current DSSC materials due to their high cost, low volume, and lack of long-term stability. Accordingly, indium tin oxide (ITO)-nanorod films were fabricated by electron (E)-beam evaporation using the glancing angle deposition method in this study. Then, the ITO-nanorod was treated with oxygen plasma via a bias-magnetron radio-frequency (RF) sputtering process to improve the efficiency of DSSCs under a varying gas flow rate of 20, 40, 60, 80, and 100 sccm. The field emission scanning electron microscopy (FE-SEM) investigation of the ITO film structure revealed that the obtained nanorod structures have slightly different diameters. At the same time, an increase in the oxygen flow rate resulted in a rougher film surface structure. In this, the lower sheet resistance was received because of rougher morphology. When comparing the DSSCs efficiency (η) test results, we found that at a gas flow rate of 100 sccm, the highest efficiency value showed 9.5%. On the other hand, the ITO-nanorod without plasma treatment exhibited the lowest η. Hence, plasma technology can be practically applied to improve the η of DSSC devices. This study will be a prototype of a highly advanced solar cell manufacturing method for the solar cell industry.

Rapid quantitative analysis of semi-volatile organic compounds in indoor surface film using direct analysis in real time mass spectrometry: a case study on phthalates

Abstract. Direct analysis in real time mass spectrometry (DART-MS) has recently emerged as a promising approach for measuring semi-volatile organic compounds (SVOCs) on indoor surface films. However, its broader application in indoor environments is limited by low measurement repeatability and no separation of isomers. Herein we developed a sampling suite of indoor surface films for DART-MS analysis, optimized settings of DART to obtain higher analytical performance, and demonstrated the possibility of separating isomeric compounds using tandem mass spectrometry (MS/MS). Two pairs of isomeric phthalate esters, including di(2-ethylhexyl) phthalate (DEHP) and di-n-octyl phthalate (DnOP) and diisobutyl phthalate (DiBP) and di-n-butyl phthalate (DnBP), were used as examples for method optimization and validation. Under optimized conditions, the instrument responses for all four compounds exhibited good linearity (r>0.992) and acceptable repeatability (intraday relative standard deviation (RSD) < 11.0 %). The limits of quantification for the four phthalate esters ranged from 0.042 to 0.24 ng cm−2. The uncertainty in the separation of isomeric components using MS/MS was < 11.4 %, which is acceptable for real sample analysis. To further assess the developed method, we analyzed 10 film samples collected side by side in an occupied office. DnOP was not detected. The RSD among samples was 6.1 % for DEHP, 4.6 % for DnBP, and 10.4 % for DiBP, indicating the overall good repeatability of the collection and measurement method developed. With improved performance, the developed method increases the feasibility of the DART-MS technique for monitoring the dynamics of chemical composition of indoor surface films.

Nanostructure of TiO\(_{2}\) and WO\(_{3}\) multilayer films deposited on ITO glass for electrochromic enhanced photocatalytic activity

The photocatalytic activity (PA) by electrochromic (EC) enhancement of single and multilayer films of TiO2, WO3, TiO2/WO3, and WO3/TiO2 was investigated. All films were deposited from metal on an ITO glass substrate using direct current (DC) magnetron sputtering via an oblique angle deposition (OAD) technique at 85°. Subsequently, a thermal oxidation (TO) process at 500℃ was applied for the samples to form metal oxide films. The morphology, elemental composition, crystal structure, and optical properties were studied by using field emission scanning electron microscopy (FE-SEM), energy-dispersive X-ray spectroscopy (EDS), X-ray diffractometry (XRD), and UV-vis spectroscopy, respectively. The photocatalytic properties were investigated by showing the degradation rate of methylene blue (MB) solution as an organic pollutant that was examined under ultraviolet irradiation of 300 µW∙cm‒2. The film samples were investigated by comparing the pre-color and colored states that were achieved through the EC process. The EC properties of WO3 led to increased charge insertion on the film surface. This observation was further supported by cyclic voltammetry (CV) testing, which revealed a higher current density for the thin film samples. The photodegradation results showed that the samples in the colored state exhibited a significantly higher degradation rate of MB compared to the pre-color state.

Hafnium dioxide obtained by atomic layer deposition possesses the ability to induce the formation of biological apatite

The research explored the spontaneous formation of the BAp precursor on surfaces of HfO2 films obtained by Atomic Layer Deposition (ALD). It has been found that a careful selection of ALD growth conditions, followed by rapid thermal annealing (RTP) is crucial to achieve bioactivity of the films. Simulated Body Fluid experiment was used as a reliable test of the film's functionality as bone implant coating. SEM, XRD and XPS investigations proved that amorphous calcium orthophosphate structures were formed on the HfO2 films. These structures are of importance for biomineralization of bones. Physical and chemical characterization of the films was an integral part of the research. Such approach allowed us to achieve biomaterial functionality while maintaining the films’ quality. The finding has significance for future progress in personalized traumatological medicine.

Boric acid-free electrodeposition process and solar–thermal energy conversion of and Ni-carbon black nanocomposite coatings

AbstractThis work focuses on the development of a multi-layered system, of bright nickel electrodeposited on a steel substrate, and a second layer composed of black nickel either with or without carbon black nanoparticles (CB NPs), aiming for an efficient conversion of incident solar radiation into heat, for the fabrication of solar collectors. The structural characterization, revealed that the bright nickel film was composed of metallic nickel, while the black coatings contained amorphous nickel compounds. SEM analysis unveiled the presence of pinholes on the surface of the bright nickel film, suggesting that the black nickel coating was ineffective in sealing them. The appearance of cracks with the increase in the deposition time was observed. With the nanocomposite of black nickel and CB NPs, these cracks can be avoided and the pinholes sealed. The CB NPs were found to reduce reflectance, enhancing the conversion of solar energy into heat. Graphical abstract

Layer-by-Layer Deposition of Hollow TiO2 Spheres with Enhanced Photoelectric Conversion Efficiency for Dye-Sensitized Solar Cell Applications

Fabricating photoanodes with a strong light-scattering effect can improve the photoconversion efficiency of dye-sensitized solar cells (DSSCs). In this work, a facile microwave hydrothermal process was developed to prepare Au@TiO2 core–shell nanostructures, and then the Au core was removed by etching, resulting in hollow TiO2. Morphological characterizations such as field emission scanning and transmission electron microscopy measurements have been used for the successful formation of core–shell and hollow TiO2 nanostructures. Next, we attempted to deposit the different-sized hollow TiO2-based microspheres simultaneously on the surface of small-sized TiO2 nanoparticles-based compact film as light-scattering layers via electrophoretic deposition. The deposited hollow TiO2 microspheres constitute bi- and tri-layers that not only improve the light-harvesting properties but also speed up the photogenerated charge transfer. Compared to commercial TiO2 compact film (4.75%), the resulting bi-layer and tri-layered films-based DSSCs displayed power conversion efficiencies of 6.33% and 8.08%, respectively. It is revealed that the deposited bi- and tri-layered films can enhance the light absorption ability via multiple photon reflection. This work validates a novel and controllable strategy to develop light-scattering layers with increased light-harvesting properties for highly efficient dye-sensitized solar cells.

Impact of NiO nanoparticle decoration on the surface of SnO2 thin films for gas sensing

Impact of NiO nanoparticle decoration on the surface of SnO2 thin films for gas sensing

Impact of Temperature and Substrate Type on the Optical and Structural Properties of AlN Epilayers: A Cross-Sectional Analysis Using Advanced Characterization Techniques

AlN, with its ultra-wide bandgap, is highly attractive for modern applications in deep ultraviolet light-emitting diodes and electronic devices. In this study, the surface and cross-sectional properties of AlN films grown on flat and nano-patterned sapphire substrates are characterized by a variety of techniques, including photoluminescence spectroscopy, high-resolution X-ray diffraction, X-ray photoelectron spectroscopy, ultraviolet photoelectron spectroscopy, and Raman spectroscopy. The results indicate that different sapphire substrates have minimal impact on the photoluminescence spectrum of the epitaxial films. As the temperature increased, the radius of curvature of the AlN films increased, while the warpage decreased. The AlN films grown on nano-patterned substrates exhibited superior quality with less surface oxidation. During the growth of AlN thin films on different types of substrates, slight shifts in the energy bands occurred due to differences in the introduction of carbon-related impurities and intrinsic defects. The Raman shift and full width at half maximum (FWHM) of the E2(low), A1(TO), E2(high), E1(TO), and E1(LO) phonon modes for the cross-sectional AlN films varied with the depth and temperature. The stress state within the film was precisely determined with specific depths and temperatures. The FWHM of the E2(high) phonon mode suggests that the films grown on nano-patterned substrates exhibited better crystalline quality.

Quantitative Defect Analysis in CVD‐Grown Monolayer MoS2 via In‐Plane Raman Vibration

ABSTRACTThe synthesis of two‐dimensional transition metal dichalcogenide (2D‐TMD) materials gives rise to inherent defects, specifically chalcogen vacancies, due to thermodynamic equilibrium. Techniques such as chemical vapor deposition (CVD), metal‐organic chemical vapor deposition (MOCVD), atomic layer deposition (ALD), flux growth method, and mechanical exfoliation produce large‐scale, uniform 2D TMD films, either in bulk or monolayers. However, defects on the film surface impact its quality, and it is necessary to measure defect density. The phonon confinement model indicates that the first‐order Raman band frequency shift depends on defect density. Monolayer Molybdenum disulfide (MoS2) exhibits three phonon dispersions at the Brillouin zone edge (M point): out‐of‐plane optical phonon vibration (ZO), in‐plane longitudinal optical phonon vibration (LO), and in‐plane transverse optical phonon vibration (TO). The LO and ZO modes overlap with Raman in‐plane vibration (𝐸12g) and Raman out‐of‐plane vibration (𝐴1g), respectively, causing peak broadening. In the presence of defects, the Raman 𝐸12g vibration energy decreases due to a reduced restoring force constant. The Raman 𝐴1g vibration trend is random, influenced by both restoring force constant and mass. The study introduces a quantitative defect measurement technique for CVD‐grown monolayer MoS2 using Raman 𝐸12g mode, employing sequential data processing algorithms to reveal defect density on the film surface.

Investigation on Novel Ultralight Weight Thermally Insulated Fireproof Composite

Abstract This study highlights the performance of ultra-lightweight fireproof composite. Polyacrylonitrile (PAN) based carbon fiber (CF) has been reinforced in Polyetherimide (PEI) polymer to develop the composite. The Surface of CF and PEI film was modified by low-pressure plasma to improve the bonding strength between matrix and reinforcement. The polymeric composite was fabricated by compression moulding with a pressure of 2 bar, temperature of 380 ℃ and holding time of 30 min. CF/PEI composite was used to make a hybrid composite by layering of silicone foam in between the layers. The hybrid composite was exposed to a Bunsen burner under sustained flame for a duration of 10 minutes. The composite panel's flame-facing side reached 676.2°C after 10 minutes of fire exposure, while the temperature on the other side only reached 58.2°C. The fabricated hybrid composite was exposed to very low temperature in order to test its ability of thermal insulation under extreme cold temperature. Over the specific period of testing, the temperature of the dry ice decreased from 25°C to -3.1°C. After exposure to fire, only minimal loss of material was observed. The hybrid composite of carbon fiber and PEK film, sandwiched between silicone foam, exhibits excellent fire resistance due to its high limiting oxygen index (LOI). This composite is considered to be among the best thermally insulating and fire-resistant materials. Thermogravimetric analysis (TGA) of carbon fiber and PEI-Carbon fiber composite was performed to determine the optimal processing temperature of compression moulding for the composite, upon heating, it showed a modest weight decrease of 6.053%. The composite shows a significant improvement of impact resistance, compressive strength and thermal stability. A simulation model was developed under Ansys fluent software for both heating and cooling. The analysis of developed model also shows similar results.


Inhibiting Cation Segregation to Enable Highly Efficient Perovskite Light‐Emitting Diodes

AbstractPerovskite light‐emitting diodes (PeLEDs) present potential applications for next‐generation displays due to their excellent luminescent properties and solution processing. The formamidinium‐caesium lead bromide (FAxCs1−xPbBr3) mixed cation strategy is one of the primary methods to achieve high‐performance of Cs‐dominate PeLEDs system. However, the inhomogeneous distribution of cations is detrimental to the photoelectronic performance of Cs‐dominated PeLEDs. Here, in mixed FA/Cs perovskite films, it is observed that Cs, Br and trace Pb elements precipitated on the surface of the perovskite films. It is found that the segregation of cations is induced by the uncontrollable crystallization process of Cs/FA cations. By introducing biuret additive, the hydrogen bonding interaction of biuret and FA cation balances crystallization rate, which therefore significantly improves the crystal quality and cations distribution of perovskite films. As a result, green PeLEDs with a high external quantum efficiency of 28.8% are obtained, and represent five times enhancement in half‐life time (T50) of 2.48 h at an initial luminance of 100 cd m−2 relative to the control device. The results help to understand the relationship between cationic distribution and PeLEDs properties, offering significant insights for modulating the performance of PeLEDs.

Piezoelectric-enhanced MoS2@PVDF-HFP composite for photocatalytic degradation of tetracycline

In this work, composite films of molybdenum disulfide (MoS2) with poly (vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP) were fabricated using aqueous phase transformation and hydrothermal methods, aiming at efficiently degrading tetracycline hydrochloride (TC). The findings revealed that the degradation efficiency of TC by MoS2@PVDF-HFP, when subjected to a combined photocatalysis process involving a simulated pressure electric field and aeration, reached a remarkable 96.11% within 1 hour-surpassing the performance observed under individual conditions. The changes in the electron density cloud on the films surface induced by the pressure electric field and the acceleration of electron transfer rate between contact interfaces were evident. Notably, the composite films exhibited a stable performance with a TC removal rate of 90.23% after five cycles, including a relatively stable degree of mineralization. We employed Density Functional Theory (DFT) to investigate the changes in the state density of MoS2@PVDF-HFP under different conditions, such as compressive stress, tension, and no force. This further clarified the mechanism of piezoelectric coupling photocatalysis promoting induced charge transfer on the films surface. The research findings presented in this paper provide a promising avenue for the application of piezoelectric field-assisted photocatalysis in enhancing material performance.

Long-wave infrared multi-spectral filter arrays based on surface plasma polaritons

An infrared multi-spectral filter based on surface plasmon polaritons is proposed in this study. It is used to achieve optical filtering in the long-wave infrared range of 8-14μm. After coupling with the plasma polaritons excited on the surface of Au film, the incident light propagates through periodic sub-wavelength through-holes. We analyzed the transmission characteristics of the filter with periodic sub-wavelength through-holes and its local field distribution using the Finite-Difference Time-Domain (FDTD), and carried out the tolerance analysis to demonstrate the possibility of large-scale and low-cost processing. The simulation results indicated that our proposed filter attained four spectral channels in the spectral range of 8 to 14 μm with peak energy transmittance up to about 60%, and wide tolerances as well as polarization-insensitive characteristics. Our proposed long-wave infrared filters can provide efficient and low-cost solutions for lightweight multi-spectral devices and all-weather detection.

A novel photocurable polymeric solid–solid phase change material for intelligent temperature regulators

The advancement of solid–solid phase change materials (SSPCMs) with crystalline segments embedded onto crosslinked polymer backbones offers a promising solution to the leakage problems associated with traditional phase change materials. Despite its potential, this technology faces challenges, including energy-intensive synthesis processes of SSPCMs and difficulties in custom designing materials for confined spaces. Herein, we introduce a novel strategy for the rapid preparation of polyurethane acrylate-based SSPCMs via UV-initiated polymerization. By leveraging crystalline segments from polyethylene glycol, the resulting SSPCM exhibits an impressive enthalpy of 110.4 J⋅g−1, enabling seamless transitions from rigid to soft states during solid–solid phase changes. When applied in portable electronic devices, this SSPCM can be synthesized in-situ to meet various size requirements, demonstrating exceptional temperature regulation performance based on latent thermal energy storage mechanisms. Furthermore, by integrating thin layers of carbon nanotubes (CNTs) onto the rough surfaces of SSPCM films and employing a face-to-face configuration to convert temperature-sensitive mechanical changes into electric resistance variations, we have engineered high-temperature alarms for SSPCM-based temperature regulators. The advantages of this preparation strategy, combined with the thermal regulation capabilities and innovative temperature alarm design, underscore the significant potential for intelligent and adaptive applications of SSPCMs in advanced technological landscapes.

Time-dependent corrosion behavior of EH36 steel caused by Pseudomonas aeruginosa based on big data monitoring technology

Marine microbial corrosion poses a significant threat to the safe service of marine engineering equipment. Previous studies have often failed to thoroughly analyze the continuous and prolonged microbial corrosion process, resulting in an incomplete understanding of microbial corrosion mechanisms involved at various stages and the development of ineffective control strategies. This study employed a corrosion big data online real-time monitoring technique to investigate the time-dependent corrosion behavior of EH36 steel caused by Pseudomonas aeruginosa in aerobic environments over a 30-d incubation period. It was found that P. aeruginosa accelerated the corrosion of EH36 steel in the early stages by enhancing the cathodic oxygen reduction process. As oxygen levels declined, P. aeruginosa transitioned from aerobic to anaerobic respiration, promoting corrosion through biocatalytic nitrate reduction. In the later stages, the reduction in sessile cell counts, extreme low oxygen concentration, and dense surface film increased the charge transfer and film resistances, ultimately leading to corrosion inhibition. The weight loss and electrochemical data confirmed the effectiveness of the big data monitoring technique in investigating microbial corrosion, which provides new approaches for diagnosing and preventing microbial corrosion.

Impact of Dilute DIO Additive on Local Microstructure of Fluorinated, pNDI-Based Polymer Solar Cells.

The performance of all-polymer solar cells is often enhanced by incorporating solvent additives during solution processing. In particular, blends based on the model all-polymer system PBDBT:N2200 have been shown to have increased short-circuit current and fill factor when processed with dilute diiodooctane (DIO). However, the morphological mechanism that drives the increase in performance is often not well understood due to limitations in common characterization techniques. In this study, it is shown that a combination of X-ray techniques with cryogenic high-resolution transmission electron microscopy (HRTEM) analysis can provide a quantitative and spatially resolved picture of polymer chain orientation and alignment in all-polymer blends. It is found that DIO induces vertical phase separation in PBDBT-2F:F-N2200 and increases donor crystallite thickness in the pi-stacking direction leading to an acceptor-rich film surface. However, it is also shown that DIO does not disrupt the formation of face-on donor-acceptor interfaces. These findings suggest that dilute DIO primarily affects crystalline domain formation in single component regions as opposed to mixed regions; thus, dilute DIO can impact vertical charge transport pathways without sacrificing donor-acceptor interfacial connectivity.

Crystallization and Optical Behaviour of Nanocomposite Sol-Gel TiO2:Ag Films

Sol-gel spin coating method was employed for depositing TiO2 and Ag-doped TiO2 films. The effects of Ag doping and the annealing temperatures (300–600 °C) were studied with respect to their structural, morphological, vibrational, and optical properties. Field Emission Scanning Electron microscopy (FESEM) investigation exhibited the grained, compact structures of TiO2-based films. Ag incorporation resulted in a rougher film surface. X-ray diffraction (XRD) results confirmed the formation of Ag nanoparticles and AgO phase, along with anatase and rutile TiO2, strongly depending on Ag concentration and technological conditions. AgO fraction diminished after high temperature annealing above 500 °C. The vibrational properties were characterized by Fourier Transform Infrared (FTIR) spectroscopy. It was found that silver presence induced changes in IR bands of TiO2 films. UV–VIS spectroscopy revealed that the embedment of Ag NPs in titania matrix resulted in higher absorbance across the visible spectral range due to local surface plasmon resonance (LSPR). Ag doping reduced the optical band gap of sol-gel TiO2 films. The optical and plasmonic modifications of TiO2:Ag thin films by the number of layers and different technological conditions (thermal and UV treatment) are discussed.

Ambient Moisture-Induced Self Alignment of Polarization in Ferroelectric Hafnia.

The discovery of nanoscale ferroelectricity in hafnia (HfO2) has paved the way for next generation high-density, non-volatile devices. Although the surface conditions of nanoscale HfO2 present one of the fundamental mechanism origins, the impact of external environment on HfO2 ferroelectricity remains unknown. In this study, the deleterious effect of ambient moisture is examined on the stability of ferroelectricity using Hf0.5Zr0.5O2 (HZO) films as a model system. It is found that the development of an intrinsic electric field due to the adsorption of atmospheric water molecules onto the film's surface significantly impairs the properties of domain retention and polarization stability. Nonetheless, vacuum heating efficiently counteracts the adverse effects of water adsorption, which restores the symmetric electrical characteristics and polarization stability. This work furnishes a novel perspective on previous extensive studies, demonstrating significant impact of surface water on HfO2-based ferroelectrics, and establishes the design paradigm for the future evolution of HfO2-based multifunctional electronic devices.

Processing and Properties of Polyhydroxyalkanoate/ZnO Nanocomposites: A Review of Their Potential as Sustainable Packaging Materials

The escalating environmental concerns associated with conventional plastic packaging have accelerated the development of sustainable alternatives, making food packaging a focus area for innovation. Bioplastics, particularly polyhydroxyalkanoates (PHAs), have emerged as potential candidates due to their biobased origin, biodegradability, and biocompatibility. PHAs stand out for their good mechanical and medium gas permeability properties, making them promising materials for food packaging applications. In parallel, zinc oxide (ZnO) nanoparticles (NPs) have gained attention for their antimicrobial properties and ability to enhance the mechanical and barrier properties of (bio)polymers. This review aims to provide a comprehensive introduction to the research on PHA/ZnO nanocomposites. It starts with the importance and current challenges of food packaging, followed by a discussion on the opportunities of bioplastics and PHAs. Next, the synthesis, properties, and application areas of ZnO NPs are discussed to introduce their potential use in (bio)plastic food packaging. Early research on PHA/ZnO nanocomposites has focused on solvent-assisted production methods, whereas novel technologies can offer additional possibilities with regard to industrial upscaling, safer or cheaper processing, or more specific incorporation of ZnO NPs in the matrix or on the surface of PHA films or fibers. Here, the use of solvent casting, melt processing, electrospinning, centrifugal fiber spinning, miniemulsion encapsulation, and ultrasonic spray coating to produce PHA/ZnO nanocomposites is explained. Finally, an overview is given of the reported effects of ZnO NP incorporation on thermal, mechanical, gas barrier, UV barrier, and antimicrobial properties in ZnO nanocomposites based on poly(3-hydroxybutyrate), poly(3-hydroxybutyrate-co-3-hydroxyvalerate), and poly(3-hydroxybutyrate-co-3-hydroxyhexanoate). We conclude that the functionality of PHA materials can be improved by optimizing the ZnO incorporation process and the complex interplay between intrinsic ZnO NP properties, dispersion quality, matrix–filler interactions, and crystallinity. Further research regarding the antimicrobial efficiency and potential migration of ZnO NPs in food (simulants) and the End-of-Life will determine the market potential of PHA/ZnO nanocomposites as active packaging material.