Film Thickness Research Articles

Theoretical investigation of Rayleigh-type surface acoustic waves with high electromechanical coupling coefficient in c-axis-tilted ScAlN film/3C-SiC substrate structure

Surface acoustic wave (SAW) resonators are essential components of mobile communication technology. Advanced performance SAW resonators are needed to support beyond fifth-generation mobile communication technology, which aims to achieve unprecedentedly high data rates and low latency using wide frequency bands in the RF spectrum. This study theoretically investigates the propagation characteristics of a non-leaky Rayleigh-type SAW (RSAW) propagating in a c-axis-tilted ScAlN film/3C-SiC substrate structure. By appropriately selecting the c-axis tilt angle and the film thickness of the ScAlN film, a high electromechanical coupling coefficient (K2) value was obtained in the second-mode RSAW (Sezawa wave). The maximum K2 value for the Sezawa wave was 8.03%, with a phase velocity of 7456 m/s and a power flow angle of 0° under the structural conditions where the K2 value was maximized. These properties offer significant advantages for achieving wide frequency bands, high operating frequencies, and ease of design for SAW resonators. The structural conditions under which good propagation characteristics were obtained in the Sezawa waves were found to coincide with the conditions that maximize the electromechanical coupling coefficient of the quasi-longitudinal wave in the ScAlN film, and a significant increase in the shear vertical component of Sezawa wave particle displacement was observed. Additionally, ScAlN films with a 40% Sc concentration can be fabricated using sputtering and molecular beam epitaxy. Recent advancements have reported the production of high-quality 3C-SiC wafers and large 3C-SiC film/silicon wafers. Therefore, the c-axis-tilted ScAlN film/3C-SiC substrate structure shows great potential as a candidate for next-generation SAW resonators.

Transverse magnetic supermodes in plasmonic optical fibers excited by radially polarized light

The overlap integrals method, with a fully vectorial formulation, is used to model the selective excitation of the TM01 mode in a few-mode optical fiber with a radially polarized donut beam, and its coupling to guided modes having a plasmonic character (supermodes). The analyses were performed on a waveguide formed as a step-index few-mode optical fiber coated with a thin gold film, at an operating wavelength of 1310 nm. The waveguide was found to support modes having optical fiber, circular metallic waveguide, and surface plasmon characteristics, depending on geometrical and material parameters. Three purely bound transverse magnetic (radially polarized) supermodes were identified: Two symmetric, labeled sTM01 and sTM02 modes, and one asymmetric, labeled ab mode, where symmetry pertains to the transverse electric field distribution over the gold film. The effective mode indices of the supermodes were studied as a function of the thickness of the gold film and its proximity to the fiber core. Considerations for the selective excitation of the sTM01 mode are discussed along with its possible applications. The transmittance of the supermodes is found to be robust even at sharp waveguide transitions. The results predict that effective excitation of TM supermodes with strong plasmonic character, without significant coupling losses, can be achieved by exciting the fiber with a radially polarized donut beam.

On-demand performance optimization of AlGaN/GaN high electron mobility transistors using stoichiometric variation of dielectric alloy AlxTayO

The current research investigates the potential advantages of optimally combining wide bandgap Al2O3 with high dielectric constant (high-κ) Ta2O5 for gate dielectric applications. Various compositions of 10 nm AlxTayO oxide films are grown on the Al0.3Ga0.7N/GaN heterostructure by co-sputtering Al and Ta metals, followed by thermal oxidation at 500 °C. The average root-mean-square roughness of the grown oxide films is ∼1.2–1.4 nm compared to 0.4 nm for as-deposited metal. X-ray photoelectron spectroscopy and transmission electron microscopyconfirm the formation and thickness of the grown oxide films. The bandgap (Eg) of the oxide films calculated from O1s electron energy loss spectra show a linear increase from 4.85 eV for pure Ta2O5 to 6.4 eV for pure Al2O3. The dielectric constant (εox) calculated from capacitance–voltage (CG−VG) measurements decreases linearly from 25.7 for Ta2O5 to 7.9 for Al2O3. The interface trap density (Dit) is estimated from the frequency dispersion of capacitance–voltage (CG−VG) characteristics. The DC and radio frequency (RF) characteristics of AlxTayO/Al0.3Ga0.7N/GaN high electron mobility transistor (HEMT) devices are measured and compared with the Schottky HEMT devices (without any gate oxide). Compared to Schottky HEMT devices, AlxTayO/Al0.3Ga0.7N/GaN HEMT devices show superior DC characteristics, which helps us achieve maximum RF output power. Furthermore, the OFF-state measurements show that the AlxTayO/Al0.3Ga0.7N/GaN HEMT devices can sustain higher source-to-drain voltages, from a minimum of 88 V on pure Ta2O5 metal-oxide-semiconductor (MOS)-HEMTs to a maximum of 138 V on pure Al2O3 MOS-HEMTs before the dielectric breakdown happens, compared to a 57 V breakdown voltage on Schottky HEMT devices. An oxide variation of AlxTayO, with Al composition ratio of 0.34, shows an exceptional ION/IOFF ratio of 4 × 1011, a gate leakage current of 8 × 10−12 A/mm, a near-ideal subthreshold slope of 63.8 mV/dec, and the unity current gain frequency (fT) of 25.6 GHz.

Unconventional coil shape design of eddy current sensors and the effect of shape parameters on the micro/nano-scale metal film thickness measurement performance

Abstract The thickness of metal film is a critical parameter, especially in micro/nano-manufacturing, where high-precision measurement is essential. The eddy current method, a non-destructive testing technique, is well-suited for in-situ measurement of micro/nano-scale metal film thickness due to its superior performance. However, enhancing the measurement capabilities of eddy current sensors remains a significant challenge. In practical applications, thickness sensitivity and spatial resolution are two key performance indicators of eddy current sensors, and improving both simultaneously is difficult. While the sensitive element (coil) of an eddy current sensor has a substantial impact on thickness sensitivity, its effect on spatial resolution has received less attention.
This study establishes an eddy current coil model based on electromagnetic field theory, defining both thickness sensitivity and spatial resolution in the context of micro/nano-scale metal film thickness measurement. Two unconventional coil shapes are introduced, contrasting with the traditional cylindrical design, to investigate the influence of coil shape parameters, specifically the spatial distribution of the coil turns, on the key performance indicators. Simulation results are corroborated through experimental validation. Based on a series of calculations and analyses, an optimization method for coil shape parameters is proposed using a defined comparison factor that balances both thickness sensitivity and spatial resolution, which offers a promising approach for improving coil shape design.

Can Microcavitated Slippery Surfaces Outperform Micropillared and Untextured?

Surface features' morphology is crucial in designing lubricant-infused slippery surfaces (LIS). Microcavities were hypothesized to provide lower physical pinning, reduced droplet normal adhesion, and superior lubricant retention as compared to micropillars and untextured surfaces. Micropillars and microcavities (h = 10 ± 3 μm, d = 8 ± 1 μm, p = 17 ± 3 μm, rw = 1.4 ± 0.2) were replicated on polydimethylsiloxane from Lotus leaf and were coated with 1000 cSt silicone oil films (530 nm-27 μm thick). Water wetting, water-oil thermodynamic stability, droplet's normal adhesion and oil shear drainage properties were investigated to evaluate the relative performance of microcavitated, micropillared and untextured LIS. For ≤7 μm thick oil films, cavitated and untextured LIS displayed superior slippery properties than micropillared LIS (16 ± 1°, 7 ± 1°, 30 ± 4° slide-off angles respectively). Also, normal adhesion is of the order: cavities < untextured < pillars, and smaller than their dry counterparts. Furthermore, the oil retention efficiency under the action of centrifugal forces and continuous shear flow of water is of the order: pillars > cavities > untextured. Thus, it can be concluded that microcavitated LIS can outperform micropillared and untextured LIS.

Influence of Polymer Film Thickness on Drug Release from Fluidized Bed Coated Pellets and Intended Process and Product Control.

Coated drug pellets enjoy widespread use in hard gelatine capsules. In heterogeneous pellets, the drug substance is layered onto core pellets. Coatings are often applied to generate a retarded release or an enteric coating. In the present study, the thickness of a polymer coating layer on drug pellets was correlated to the drug release kinetics. The question should be answered whether it is possible to stop the coating process when a layer thickness referring to an intended drug release is achieved. Inert pellets were first coated with sodium benzoate and second with different amounts of water insoluble polyacrylate in a fluidized bed apparatus equipped with a Wurster inlet. The whole process was controlled in-line and at-line with process analytical technology by the measurement of the particle size and the layer thickness. The in-vitro sodium benzoate release was investigated, and the data were linearized by different standard models and compared with the polyacrylate layer thickness. With increasing polyacrylate layer thickness the release rate diminishes. The superposition of several processes influencing the release results in release profiles corresponding approximately to first order kinetics. The coating layer thickness corresponds to a determined drug release profile. The manufacturing of coated drug pellets with intended drug release is possible by coating process control and layer thickness measurement. Preliminary investigations are necessary for different formulations.

Influence of separation, collision and friction of rotating ring in sleeve on vibration characteristics of gas face seals

Purpose This study aims to understand how the assembly of rotating ring affects the axial forced vibration of gas face seals. Design/methodology/approach A three-mass kinematic model is established to investigate the axial movement of the rotating ring with bilateral constraints. The separation, collision and frictional sliding of the rotating ring in sleeve are discussed under rotor excitation. The effects of operating parameters and O-ring dynamic characteristics on the separation degree and film thickness disturbance are analyzed. A dimensionless axial characteristic force is defined to determine the critical conditions for the occurrence of separation. Several effective methods to eliminate the separation are proposed based on the adjustment of typical installation parameters. Findings Under rotor excitation, there may be two collisions between the rotating ring and the sleeve surfaces in one excitation period. This will cause self-excited vibration of the fluid film, increasing the risk of seal failure. The separation and collision can be prevented by increasing the equilibrium ratio, the installation radius of the O-ring on the outer surface of the rotating ring and the friction in the sleeve. Originality/value The results develop the modeling of multibody dynamics of gas face seals, enabling more accurate prediction of vibration characteristics.

Effect of 1,4-Napthaquinone (NQ) and benzophenone (BPH)on the photodegradation and biodegradation of methyl cellulose film

The induced photodegradation of methyl cellulose (MC) films in air was investigated in the absence and presence of aromatic carbonyl compounds(photosenssitizers): 1,4-naphthaquinone (NQ) and benzophenone (BPH) by accelerated weathering tester. The addition of (0.01 wt %) of low molecular weight aromatic carbonyl compounds to cellulose derivatives films(25µm in thickness) enhanced the photodegradation of the polymer films.The photodegradation rate was measured by the increase in carbonyl absorbance. Decreases in solution viscosity and reduction of molecular weight were also observed in the irradiated samples. Changes in the number-average chain scission, the degree of deterioration and in the quantum yield of chain scission values are also observed, and it was concluded that branching or cross-linking has occurred for cellulose derivative with NQ and BPH. Findings from all analytical techniques indicated that the 1,4-naphthaquinone (NQ) photosensitizer enhance the photodegradation of methyl cellulose more than benzophenone (BPH). The effect of the photosensitizer concentration, (ranging from 0.01 to 0.1 %), on the rate of photodegradation was also monitored for MC films. The rates are increased with increasing the photosensitizer concentration. The effect of film thickness is also studied at fixed sensitizer concentration (0.05%), and results show that the rate of cellulose derivative photodegradation decreases with increasing film thickness. The rate constants of the photodegradation of the photosensitizers deduced in cellulose derivatives films, [at concentration of (0.1%)by weight and thickness (25µm)]. Biodegradation of irradiated cellulose derivatives films was conclusively established with bacteria type Pseudomonas aeuroginosa Rb-19 isolated from crude oil. The amount of bacteria growth on MC after 30 days was lower, while there was no growth observed in MC with BPH

Optimizing deposition parameters and characterizing TiO2 thin films for future memristor applications

Titanium dioxide (TiO2) thin films were deposited on glass substrates using Spray Pyrolysis technique, with variations in multiple deposition parameters. The molarity of the precursor was altered within a small range from 0.09 M–0.15 M. The deposition temperature was systematically adjusted from 200 °C to 400 °C while the ratio between precursor and chelating agent varied between 1:1,1:2 and 1:3. The thickness of TiO2 films were found to be in the range of 216 nm to 14.9 μm. Structural analysis conducted by XRD confirmed the formation of anatase TiO2 thin films. Optical studies using UV-Visible spectrophotometer determined the absorption and indirect bandgap ranging from 299 nm to 326 nm and 3.08 eV to 3.44 eV respectively. Electrical studies carried out evaluated the leakage currents and DC resistivity for all individual films with the input voltage applied from ± 0.5 V to ± 5V. Impedance studies were conducted by varying input voltages from 0.2V–3V for each film, so as to examine the resultant impedance, dielectric constant, dielectric loss, conductivity, admittance and modulus spectra. The obtained results were analysed to optimise the deposition parameters for designing future memristors with specific individual or combined characteristics, such as high ON/OFF, switching speed, endurance and retention.

The Influence of Thickness and Spectral Properties of Green Color-Emitting Polymer Thin Films on Their Implementation in Wearable PLED Applications.

A systematic investigation of optical, electrochemical, photophysical, and electrooptical properties of printable green color-emitting polymer (poly(9,9-dioctylfluorene-alt-bithiophene)) (F8T2) and spiro-copolymer (SPG-01T) was conducted to explore their potentiality as an emissive layer for wearable polymer light-emitting diode (PLED) applications. We compared the two photoactive polymers in terms of their spectral characteristics and color purity, as these are the most critical factors for wearable lighting sources and optical sensors. Low-cost, solution-based methods and facile architecture were applied to produce rigid and flexible light-emitting devices with high luminance efficiencies. Emission bandwidths, color coordinates, operational characteristics, and luminance were also derived to evaluate the device's stability. The tuning of emission's spectral features by layer thickness variation was realized and was correlated with the interplay between H-aggregates and J-aggregates formations for both conjugated polymers. Finally, we applied the functional green light-emitting PLED devices based on the two studied materials for the detection of Rhodamine 6G. It was determined that the optical detection of the R6G photoluminescence is heavily influenced by the emission spectrum characteristics of the PLED and changes in the thickness of the active layer.

Enhancing mechanical performance of hydroxyapatite-based bone implants via citric acid post-processing in binder jetting additive manufacturing

Binder jetting is a promising technology in the additive manufacturing of bone implants, particularly for printing brittle bioceramics that are susceptible to thermal residual stresses. However, challenges in this field include low strength and undesirable size changes due to post-sintering treatments, as well as the absence of necessary organic matter like Glycosaminoglycans, citric acid, etc. To address these issues, a novel approach was introduced using citric acid (CA) as a post-processing agent to enhance the mechanical performance of green samples and add organic matter, with boric acid (BA) as a control. A hydroxyapatite (HA) based powder mixed with 25 wt.% high-viscosity polyvinyl alcohol (PVA) was prepared and printed using a self-made printer with deionized water as the binder. The post-processing effects were analyzed in terms of mechanical properties and microstructure. The application of 5 wt.% CA solution increased the thickness of the PVA film between HA particles by 320.0%, leading to an increase in compressive strength (7.37 ± 0.28 MPa) and modulus (102.81 ± 6.74 MPa) by 840.7% and 1571.3%, respectively, achieving the mechanical standards for human trabecular bone. This work presents a simple and rapid room-temperature post-processing strategy for enhancing the mechanical properties of bone implants produced by binder jetting additive manufacturing.

Direct extraction of optical constants of organic semiconductors in ultrastrongly coupled microcavities and their application in antireflection design for polariton devices

The strongly bound Frenkel excitons in organic semiconductors enable strong or even ultrastrong exciton-photon coupling in room-temperature cavities, with the resulting polariton states typically resolved through reflectance measurements. This paper demonstrates that the distinct features of exciton and polariton modes in the reflectance spectra of strongly/ultrastrongly coupled organic microcavities can be effectively utilized to extract the optical constants and physical thickness of the embedded organic semiconductor. We investigate metal-clad microcavities based on two prototype conjugated polymers, poly[2-methoxy-5-(3,7-dimethyloctyloxy)-1,4-phenylenevinylene] (MDMO-PPV) and poly(3-hexylthiophene) (P3HT), both exhibiting ultrastrong coupling characteristics. The (n,k) spectra and thickness of these polymer films are determined by fitting the normal incidence reflectance spectra of organic microcavities, using Kramers-Kronig transformation and transfer-matrix calculations with varying optical and thickness parameters. We also examine the individual effects of the main fitting parameters on the spectrum, establishing a close correlation with the underlying polariton properties. Moreover, we analyze the optical admittance at exciton and polariton modes to understand reflectance variations with different parameters, which facilitates precise control of optical properties at specific modes through cavity design. Finally, using the extracted optical constants of MDMO-PPV and P3HT, we propose optimized microcavity designs that exhibit antireflection at the lower polariton mode for potential luminescence and photodetection device applications.

Impact of Brownian motion and thermophoresis in magnetohydrodynamic dissipative: Radiative flow of chemically reactive nanoliquid thin films on an unsteady expandable sheet in a composite media

AbstractThis study comprehensively examines magnetohydrodynamic heat transport characteristics within a thin nanofluid film on a stretchable sheet embedded in a composite medium. By considering factors such as the unsteady nature of sheet velocity, Brownian motion, thermophoresis, thermally radiative heat, irregular heat generation/sink, chemical reactions, and dissipation due to viscous fluid, the research provides valuable insights into the variations in fluid velocity, temperature, and nanoparticles concentration. The computational solution utilizes the efficient numerical method that enables accurate predictions of system behavior under varying conditions. Notable findings include the influence of Schmidt numbers on nanoparticle concentration distribution, the opposing impact of thermophoresis parameter values, and the influence of Brownian motion and heat source/sink on temperature profiles in thin nanofluid film. Also, nanoliquid film thickness is reduced by enhancing the porous parameter values and Hartmann number values. The nanoliquid film becomes thinner when the space‐dependent heat source/sink parameter is considered compared to the temperature‐dependent heat source/sink coefficient. In space‐dependent and temperature‐dependent cases, the increase in these parameters leads to a decrease in the temperature gradient. Furthermore, it is observed that higher thermophoresis values correspond to reduced nanoparticle concentration gradient profiles. Also, enhancement in the chemical reaction values leads to an expansion in the solutal boundary region surrounding nanoparticles, and as a consequence, the concentration gradient of nanoparticles is enhanced. This research has significant potential for optimizing heat performance and advancing innovation in industrial and engineering processes.

Exploring the impact of thin film thicknesses on the linear and nonlinear optical properties of ZrO2 thin film

Exploring the impact of thin film thicknesses on the linear and nonlinear optical properties of ZrO2 thin film

Microchip gas chromatographic columns dedicated for space exploration: Stationary phase coating, setup optimization and evaluation of column performances

This work is the first part of a project aiming to specifically design gas chromatographic microcolumns for space exploration. In particular, this study explored the functionalization and characterization of silicon/glass microchip gas chromatographic columns designed with a serpentine-shaped channel having an internal square cross-section. This microcolumn can be connected using a robust fluidic manifold with removable capillary connections to a conventional gas chromatograph or implemented in a prototype instrument for space exploration. First, benchtop gas chromatographic system was optimized in terms of injector liner volume, internal diameter (I.D.) of the capillary connections and data frequency of detection to ensure an optimal evaluation of column efficiency. Junction capillaries of 100 μm I.D., a liner of 1.2 mm I.D. and a detection acquisition frequency of 100 Hz were found to be the optimal set-up and parameters. Moreover, the stationary phase coating velocity was slowed-down to increase column efficiency by 100 %. Then, the performances of a square cross-section capillary column were compared with those of a conventional circular cross-section column. The coating efficiencies were estimated at 55 % and 42 % for circular and square internal cross-section geometries respectively, demonstrating that the square section geometry did not affect significantly the column performances. Stationary phase films of different thicknesses, from 0.032 to 0.260 µm, were coated on different microchips of the same production batch to assess the influence of film thickness on the chromatographic performances. Microchips performance was evaluated through Golay's plots, and some of the microchips were also studied by optical microscopy. The efficiency and retention capacity of our microchip column is shown to be highly dependent on the film thickness (9,000 plates.m-1 with k = 0.12 for the thinnest film and up to almost 4,000 plates.m-1 with k = 0.93 for the thickest film). Finally, the coating process repeatability was validated by producing three identical microchips with RSD of 4.8 % for the average number of theoretical plates.

Evolution of surface and interface in soluble acene/polymer blends and its critical effects on gas diffusion dynamics in gas sensors

Organic field-effect transistor (OFET)-based gas sensors are highly valued for their sensitivity, cost-effectiveness, and operation at room temperature, making them ideal candidates for gas detection applications. For gas sensor performance, gas molecules must not only adsorb onto the organic semiconductor surface but also diffuse into the organic semiconductor-insulator interface that the conductive channel is formed. Therefore, the thickness of the active OSC layer is crucial in determining the efficiency of gas diffusion and the overall sensing response. This study analyzed the impact of semiconductor thin film thickness on gas sensing properties by adjusting the thickness of crystalline organic semiconductors. Using 6,13-bis(triisopropylsilylethynyl)pentacene (TIPS-pentacene), known for its excellent response toward NO2, surface and interface characteristics were modulated through a blend approach. With all other conditions constant, the semiconductor film thickness significantly influenced NO2 detection properties, with the highest sensitivity observed in films around 10 nm thick. A quantitative analysis using Langmuir isotherms demonstrated that reducing the OSC layer thickness from 20 nm to 10 nm could enhance the response speed by a factor of five. Furthermore, the limit of detection (LOD) for TIPS-pentacene films at this reduced thickness was found to be in the low parts per billion (ppb) range.

Impact of Irreversible Adsorption on Molecular Ordering and Charge Transport in Poly(3-hexylthiophene) Thin Films on Solid Substrates.

We investigate the irreversible adsorption of poly(3-hexylthiophene) (P3HT) polymer thin films on silicon dioxide/silicon (SiO2/Si) substrates during thermal annealing at a temperature below the melting temperature (Tm) but far above the glass transition temperature (Tg), i.e., Tg ≪ T = 170 °C < Tm, and its effect on their crystalline ordering and charge transport properties. It was found that short-time annealing enhances the molecular ordering of P3HT films, while prolonged thermal annealing gradually disrupts the crystalline structures and reduces the overall crystallinity of the film. Concurrently, thermal annealing at this temperature facilitates the slow irreversible adsorption of P3HT chains at the polymer-solid interface, resulting in the formation of a 1.7 Rg-thick (∼18 nm thick) adsorbed layer on SiO2/Si substrates that is fully amorphous and contains a large fraction of loosely adsorbed chains. We postulate that such irreversible adsorption is responsible for the reduced crystalline packing of P3HT at the polymer-solid interface at Tg ≪ T < Tm, which further disrupts the molecular ordering of the entire 46 nm thick P3HT film by a long-range perturbation effect. Electrical measurements using an organic field-effect transistor (OFET) device reveal that the enhanced charge carrier mobility of P3HT films correlates with an optimized annealing time at Tg ≪ T < Tm, which achieves a balance between maximizing molecular ordering and minimizing the impact of irreversible chain adsorption. These findings provide new insights into the underlying mechanism of thermal annealing in tailoring the structure and property of conjugated polymer thin films prepared on solid substrates.

Design of a high-performance surface plasmon resonance device for effective measurement of thin liquid film thickness

Design of a high-performance surface plasmon resonance device for effective measurement of thin liquid film thickness

EFFECT OF BORIC ACID ADDITION ON ANTIBACTERIAL DYE PRODUCTION

In this study, the use of interior dyes with antibacterial properties was examined. Boric acid (H3BO3), which is a cheap and easily obtainable boron compound from our country's resources, has an antibacterial effect. Within the scope of the study, firstly, boric acid mixtures were prepared in appropriate concentrations and antibacterial dye production studies were carried out by adding them to indoor dyes. The antibacterial properties of the obtained dye were investigated through the inhibition effect on E. coli bacteria and its antibacterial activity was tested, and then the brightness, density, film thickness, scorching, pencil hardness and drying time tests of the dyes and the suitability of their characteristics to TS 5808/2012 and the applicability of these dyes were evaluated. The results showed that the antibacterial effect of boric acid did not have a negative effect on the dye quality, but maintained the standard values of the dye.

Intercalation Electrode and Grain Reconstruction Induce Significant Sensitivity Enhancement for Perovskite X-ray Detectors.

Organic-inorganic hybrid perovskites have been recognized as potential candidates in direct X-ray detectors and have triggered tremendous interest in the past years. The blade coating method meets the requirements of large area and low cost for perovskite X-ray detectors, while the low compactness resulting from solvent evaporation limits the charge collection efficiency (CCE) and device sensitivity. Most of the reports are focused on the melioration of perovskite films to increase device sensitivity; there are still problems of low CCE. Herein, we introduce an intercalation-electrode device structure and achieve a ∼20-fold sensitivity enhancement. Carrier distribution throughout the thick films is simulated, and the electrode intercalating site can be optimized according to the mobility-lifetime factor to achieve the highest CCE. A methylamine thiocyanate (MASCN) additive-assisted coating strategy is developed, and pinhole free thick films with regrown particles are obtained without frequently used hot/soft pressing. A sensitivity level of ∼105 μC Gyair-1 cm-2 as well as a detection limit of 77 nGyair s-1 is achieved under low bias, which is among the best performance for polycrystalline perovskite direct X-ray detectors. This work provides a universal device structure design to overcome carrier loss through a long transport distance and enhances the CCE for ultrahigh sensitivity.