Field-dependent Yield Stress Research Articles

Performance Simulation on a Magnetorheological Valve Module Using Three Different Commercial Magnetorheological Fluid

Simulation studies on a new concept of modular Magnetorheological (MR) valve using annular-radial gap combination are discussed in this paper. This study predicts and compares the performance of MR valve module with three different commercial kind MR fluids namely the MRF-122EG, MRF-132DG, and MRF140CG. Magnetorheological effect in various types of MR fluid is analyzed using finite element method (FEM) software in term of simulation magnetic field density within the valve module. The approximated functions of permeability and field dependent yield stress for each kind of MR fluid are derived and presented in this paper as a prerequisite for simulation works. The result has shown that the highest pressure drop rating is reached by applying an MR fluid type MRF140CG, for another kind has shown smallest of pressure drop rating because of the ability to produce the achievable pressure drop highly depends on MR fluid properties.

Vibration control of a ship engine system using high-load magnetorheological mounts associated with a new indirect fuzzy sliding mode controller

In this work, a new high-load magnetorheological (MR) fluid mount system is devised and applied to control vibration in a ship engine. In the investigation of vibration-control performance, a new modified indirect fuzzy sliding mode controller is formulated and realized. The design of the proposed MR mount is based on the flow mode of MR fluid, and it includes two separated coils for generating a magnetic field. An optimization process is carried out to achieve maximal damping force under certain design constraints, such as the allowable height of the mount. As an actuating smart fluid, a new plate-like iron-particle-based MR fluid is used, instead of the conventional spherical iron-particle-based MR fluid. After evaluating the field-dependent yield stress of the MR fluid, the field-dependent damping force required to control unwanted vibration in the ship engine is determined. Subsequently, an appropriate-sized MR mount is manufactured and its damping characteristics are evaluated. After confirming the sufficient damping force level of the manufactured MR mount, a medium-sized ship engine mount system consisting of eight MR mounts is established, and its dynamic governing equations are derived. A new modified indirect fuzzy sliding mode controller is then formulated and applied to the engine mount system. The displacement and velocity responses show that the unwanted vibrations of the ship engine system can be effectively controlled in both the axial and radial directions by applying the proposed control methodology.

Mason Number Analysis of a Magnetorheological Fluid-Based Rotary Energy Absorber

Magnetorheological energy absorbers (MREAs) have been successfully deployed in occupant protection systems to protect against potentially injurious shock, crash, and blast loads. These MREAs operate at shear rates upward of 25 000 s -1 , but magnetorheological fluids (MRFs) are typically characterized for shear rates up to 1000 s -1 in commercially available parallel counter-rotating disk rheometers. Because of the lack of availability of data at the required high shear rates, a Searle-type magnetorheometer (essentially a concentric cylinder rotating in a cup) was designed and fabricated at the University of Maryland. Using this magnetorheometer, two commercial MRFs were characterized over the shear rate range of 0-25 000 s -1 . It is shown that the rheometer was successful in replicating available characterization data at low shear rate, as well as quantifying high shear rate behavior as a function of applied field. In addition, it was shown that the Bingham-plastic (BP) constitutive model is appropriate and successfully characterized the apparent viscosity versus shear rate behavior of the MRFs over this shear rate range. Experimental data demonstrate that an increase in field dependent yield stress can be realized over this entire shear rate range, so that MREAs can be designed using data taken with the magnetorheometer. Finally, the Mason number, which has been shown to be a useful nondimensional number at low shear rates, also provides a useful physical interpretation at high shear rates as well.

A new resonant based measurement method for squeeze mode yield stress of magnetorheological fluids

A new approach to measure the field-dependent yield stress of magnetorheological (MR) fluids in squeeze mode using the resonance concept is proposed. The measurement system is designed using the piezolaminated cantilever beam coupled with an electromagnetic coil based MR fluid squeezing setup. The cantilever beam is maintained at resonance using simple closed-loop electronics. The magnetic field produced by the coil changes the viscosity of MR fluids and produces an additional stiffness to the resonating cantilever beam. The shift in resonant frequency due to the change in viscosity of the MR fluid is measured, and the shift in frequency is analytically related to the yield stress. Two types of MR fluids based on sphere and plate iron particles are used to demonstrate the effectiveness of the proposed measurement system.

Analysis of a viscoplastic flow with field-dependent yield stress and wall slip boundary conditions for a magnetorheological (MR) fluid

The present study theoretically analyzes the Couette–Poiseuille flow of a magnetorheological (MR) fluid flowing through a thin channel, where the externally applied magnetic field can be spatially non-uniform. To this end, a magnetic field-dependent (MFD) bi-viscosity constitutive model is newly proposed and employed in conjunction with the Navier wall slip condition. In this analysis, the MFD yield stress and MFD bi-viscosity are considered to be linearly proportional to the strength of the magnetic field, which obeys the inverse cube law of the normal distance from the magnetic tool. Through a succession of detailed analyses, a total of eight types of Couette–Poiseuille flows are found, including three new flow types that cannot be described with a classical bi-viscosity constitutive model. The analytic solutions for all types of these flows are derived along with the restriction conditions for their existence. Furthermore, the possibility of the existence of these eight types of MFD bi-viscous flows is investigated under four separate characteristic conditions that determine the configuration of the induced magnetic field in the channel. The behaviors of the MFD bi-viscous flows are then investigated through the use of a parametric diagram composed of the Bingham number (Bn) and the Couette number (Co), i.e., Bn–Co diagram, for which some parameters such as the effective distance, nominal viscosity ratio, and wall slip condition are changed.

A low sedimentation magnetorheological fluid based on plate-like iron particles, and verification using a damper test

This study presents a new kind of low sedimentation magnetorheological fluid (MRF). Its salient properties are evaluated using a small-sized damper. The proposed MRF is characterized to investigate the effect of plate-like iron particles on rheological properties such as yield stress and flow behavior. Plate-like micron size iron particles play an important role in improving stability against rapid sedimentation as well as in enhancing the value of the yield stress. This study also considers a bidisperse MRF because this can produce a higher yield stress compared with a monodisperse suspension. Since the field-dependent yield stress is the key factor in mechanical applications, the physical properties of the MRF proposed in this work are evaluated and applied to the design of a small-sized damper which can be used for vibration control in washing machines. In order to verify the smaller effect on the damping force due to the particle sedimentation, the field-dependent damping forces are measured under two different operating conditions; one is just after filling the MRF and another after operating for 48 h. The proposed MRF is shown to be very effective in reducing adverse effects due to particle sedimentation.

Nanoporous Fe-MCM-22 Additive Effect on Magnetorheological Response of Magnetic Carbonyl Iron Suspension

A magnetorheological (MR) fluid, composed of soft magnetic carbonyl iron (CI) particles dispersed in a nonmagnetic carrier fluid, was prepared with an additive of nanoporous Fe-MCM-22 particles. Fe-MCM-22 was synthesized by a hydrothermal method and was used to prevent fast settling of the CI particles in the MR fluid system. Two MR fluids comprised of the same CI particles in 25% volume fraction were prepared, but one having additional 5 wt% Fe-MCM-22 according to the carrier fluid weight. Performance of these MR fluids, including shear stress, shear viscosity and yield stress, were measured using a rotational parallel disk rheometer in a steady flow. Suspension stability and magnetic properties were also examined by a Turbiscan apparatus and a vibrating sample magnetometer, respectively. The addition of Fe-MCM-22 into the CI suspension was found to improve not only MR properties including field dependent yield stress, but also dispersion stability of the suspension.

The role of surface tension in magnetorheological adhesion

Magnetorheological (MR) fluids are colloidal suspensions of magnetizable particles that exhibit an increase in the yield stress and in the apparent viscosity when a magnetic field is applied. It has been shown previously that MR fluids can also be used for field-controlled static adhesion to non-magnetic surfaces. Here we demonstrate the important role surface tension plays in this adhesion and that the adhesive property is not related to the shear resistance of the field-dependent yield stress, as previously proposed.

Measurement of Magnetorheological Fluid Properties at Shear Rates of up to 25 000 s$^{-1}$

Magnetorheological energy absorbers (MREAs) have been successfully deployed in occupant protection systems to protect against potentially injurious shock, crash and blast loads. These MREAs operate at shear rates upwards of 25 000 s-1, but magnetorheological fluids (MRFs) are typically characterized for shear rates up to 1000 s-1 in commercially available parallel counter-rotating disk rheometers. Because of the lack of availability of data at the required high shear rates, a Searle-type magnetorheometer (essentially a concentric cylinder rotating in a cup) was designed and fabricated at the University of Maryland. Using this magnetorheometer, two commercial MRFs were characterized over the shear rate range of 0-25 000 s-1 . It is shown that the rheometer was successful in replicating available characterization data at low shear rate, as well as quantifying high shear rate behavior as a function of applied field. In addition, it was shown that the Herschel-Bulkley constitutive model is appropriate and successfully characterized the apparent viscosity vs. shear rate behavior of the MRFs over this shear rate range. Experimental data demonstrate that an increase in field dependent yield stress can be realized over this entire shear rate range, so that MREAs can be designed using data taken with the magnetorheometer. Finally, the Mason number, which has been shown to be a useful non-dimensional number at low shear rates, also provides a useful physical interpretation at high shear rates.

Experimental study and CFD simulation of rotational eccentric cylinder in a magnetorheological fluid

In this study, a magnetorheological (MR) fluid is prepared using carbonyl iron filings and low viscosity lubricating oil. The effects of magnetic field and weight percentage of particles on the viscosity of the MR fluid have been measured using a rotational viscometer. The yield stress under an applied magnetic field was also obtained experimentally. In the absence of an applied magnetic field, the MR fluid behaves as a Newtonian fluid. When the magnetic field is applied, the MR fluid behaves like Bingham plastics with a magnetic field dependent yield stress. Afterward, the results compared with those of CFD simulation of two eccentric cylinders in the MR fluid. Results show that the influences of MR effects, caused by the applied magnetic field, on the model characteristics are significant and not negligible. The viscosity is enhanced by increasing of the magnetic field, eccentricity ratio and weight percentage of suspensions. The MR effects and increasing of weight percentage and eccentricity ratio also provide an enhancement in the yield stresses and required total torque for rotation of inner cylinder. Also the simulation results indicate a good representation of the experiment by the model.

Controllable adhesion using field-activated fluids

We demonstrate that field-responsive magnetorheological fluids can be used for variable-strength controllable adhesion. The adhesive performance is measured experimentally in tensile tests (a.k.a. probe-tack experiments) in which the magnetic field is provided by a cylindrical permanent magnet. Increasing the magnetic field strength induces higher peak adhesive forces. We hypothesize that the adhesion mechanism arises from the shear resistance of a yield stress fluid in a thin gap. This hypothesis is supported by comparing the experimentally measured adhesive performance to the response predicted by a lubrication model for a non-Newtonian fluid with a field-dependent yield stress. The model predictions are in agreement with experimental data up to moderate field strengths. Above a critical magnetic field strength the model over-predicts the experimentally measured values indicating non-ideal conditions such as local fluid dewetting from the surface.

Magnetorheology and sedimentation behavior of an aqueous suspension of surface modified carbonyl iron particles

Surface modified carbonyl iron particles (SMCIPs) were synthesized by coating carbonyl iron particles with an organic reagent (N-polyether, N, N, N,-acetyloxy) 2, 6-aminion-1, 3, 4-thiadiazole dimer. The properties of these SMCIPs, including morphology, structure, and magnetic behavior, were characterized using scanning electron microscopy and a vibrating sample magnetometer. Aqueous magnetorheological (MR) fluids were prepared using SMCIPs. MR properties were measured via a strain-controlled parallel disk rheometer equipped with a magnetic field source. Addition of the organic surface coating layer was found to greatly improve sedimentation stability of the aqueous MR fluids at a small cost of a reduction in field dependent yield stress.

Field-induced patterns in confined magnetorheological fluids

We study the behavior of a magnetorheological fluid droplet confined to a Hele-Shaw cell in the presence of an applied radial magnetic field. Interfacial pattern formation is investigated by considering the competition among capillary, viscoelastic, and magnetic forces. The contribution of a magnetic field-dependent yield stress is taken into account. Linear stability analysis reveals the stabilizing role played by yield stress. On the other hand, a mode-coupling approach predicts that the resulting fingering structures should become less and less sharp as yield stress effects are increased. By employing a vortex-sheet formalism we have been able to identify a family of exact stationary solutions of the problem, unveiling the development of swollen polygonal patterns. A suggestive magnetically controlled shape transition in which the edges of the patterns change from convex to concave has been also identified.

Phase transition of conducting polymer/clay nanocomposite suspensions under an electric field

Nanocomposites of conducting polyaniline and poly(o-ethoxyaniline) with clay were synthesized via emulsion polymerization and solvent intercalation, respectively, and then applied for electrorheological (ER) materials under an applied electric field. The morphology and intercalated nanostructures were analyzed via TEM images and XRD spectra. The ER performances of synthesized conducting polymer/clay nanocomposites-based ER fluids dispersed in silicone oil were investigated, exhibiting both electric field-dependent shear stress and yield stress. A suggested Cho–Choi–Jhon model was further employed to describe the shear stress curves.

Field-controlled adhesion in confined magnetorheological fluids

The study of reversible, functional, and controllable adhesives is a matter of considerable practical interest, and academic research. We report the adhesive response of a magnetorheological fluid confined between two parallel plates under a probe-tack test, when it is subjected to an applied magnetic field. Our analytical approach is based on a Darcy-like law formulation which considers a magnetic field-dependent yield stress behavior. The adhesion force is calculated in closed form for two different configurations produced by a Helmholtz coils setup: uniform perpendicular, and nonuniform radial magnetic fields. In both cases, we verify that adhesion force is hugely increased as a result of the field-dependent nature of the yield stress. This provides a versatile way to obtain a shear resistant, tough structural adhesive through magnetic means.

New Driving Unit for the Direct Measurement of Yield Stress with a Stress Controlled Rheometer

Abstract Investigations of rheological properties of ferrofluids have shown strong changes of the viscosity in magnetic fluids with an applied magnetic field. The change of the viscosity – the magnetoviscous effect – can theoretically be described with chain and structure formation under the influence of a magnetic field. Moreover, the formation of these structures leads to the appearance of viscoelastic effects or other non-Newtonian features like yield stress in ferrofluids with an applied magnetic field. With a shear rate controlled rheometer – as it as been used in former experiments – the yield stress could not be investigated directly. Therefore the results concerning a field dependent yield stress based on an extrapolation of shear controlled measurements. For the direct investigations of the yield stress, a dedicated stress controlled rheometer is required, allowing direct investigations of the magnitude and field dependence of this effect. In this work the design of the stress controlled rheometer with its main parameters has been described in detail. The rheological investigations with differently composed fluids show that the stress controlled rheometer enables direct measurements of even small yield stresses in ferrofluids as well as large effects like they are found in magnetorheological fluids (MRF).

Investigations of yield stress in ferrofluids with a stress controlled rheometer

AbstractOne of the most important properties of ferrofluids is the strong change of viscosity when subject to an applied magnetic field – the so called magnetoviscous effect. The rheological experiments as well as theoretical studies correlate this effect with the appearance of chain‐like structures of magnetic particles due to the strong interparticle interaction in presence of a magnetic field. Furthermore, viscoelastic effects or other non‐Newtonian features, like yield stress in ferrofluids, can theoretically be described with these structures under the influence of the magnetic field. In earlier experiments, when a shear rate controlled rheometer has been used, yield stress could not be investigated directly. A field dependent yield stress could only be estimated in ferrofluids. For direct yield stress investigations, a dedicated stress controlled rheometer is needed, so that the yield stress and its dependence on the magnetic field can be investigated directly. This paper presents investigations of yield stress and its dependence on the magnetic field strength as well as on volume concentration of large magnetic particles. In order to get more information about the structure formed by the particles, variation of gap thickness of the shear cell for the yield stress experiments has been used. (© 2008 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)

YIELD STRESS IN FERROFLUIDS?

Recent experimental as well as theoretical investigations have shown that the formation of structures of magnetic nanoparticles has significant influence on the behaviour of ferrofluids. The dependence of this structure formation on the magnetic field strength and shear stress applied to the fluid leads to strong changes of the viscosity and to the appearance of viscoelastic effects in the fluids. The actual approaches for a description of the effects vary in the basic modeling of the fluid and its behaviour. Some models base on microscopic assumptions, other model the fluid on a mesoscale and even macroscopic descriptions abstaining from microscopic assumptions have been suggested. A point in which the predictions of the models differ is the question of an appearance of a magnetic field dependent yield stress in ferrofluids. For investigations concerning the appearance and field dependence of a yield stress a special stress controlled rheometer for ferrofluids has been designed. The preliminary results presented here, show a dependence of the yield stress on magnetic field strength for different kind of ferrofluids and magnetorheological fluids.

A Unifying Perspective on the Quasi-steady Analysis of Magnetorheological Dampers

A magnetorheological (MR) fluid, modeled as a Bingham plastic (BP) material, is characterized by a field dependent yield stress, and a (nearly constant) postyield plastic viscosity. Based on viscometric measurements, such a BP model is an idealization to physical MR behavior, albeit a useful one. A better approximation involves modifying both the preyield and postyield constitutive behavior as follows: (1) assume a high viscosity preyield behavior when the shear stress is less than the transition stress, and (2) assume a power law fluid (i.e., strain rate dependent viscosity) when the shear stress is greater than the transition stress. Assuming a power law fluid in postyield allows the model to account for shear thinning behavior exhibited by MR fluids at higher strain rates. Such an idealization for MR fluid constitutive behavior is called an viscous-power law model, or a Herschel—Bulkley (HB) model with preyield viscosity. This study develops a quasi-steady analysis for such a constitutive MR fluid behavior applied to an MR flow mode damper. Closed form solutions are developed for the fluid velocity, as well as key performance metrics, such as damping capacity and dynamic range (ratio of field-on to field-off force). For the given fluid properties and flow mode damper geometry, the fluid velocity profile and gradient, and the relationship of the damper force and piston velocity are analyzed. In addition, specializations to existing models, such as the HB, biviscous, and BP models, are shown to be easily captured by this model when physical constraints (idealizations) are placed on the rheological behavior of the MR fluid.

Nondimensional Herschel—Bulkley Analysis of Magnetorheological and Electrorheological Dampers

Quasisteady modeling of linear stroke flow mode magnetorheological (MR) (or electrorheological (ER)) dampers has focused primarily on the utilization of the Bingham-plastic constitutive model to assess performance metrics such as damping capacity. In such Bingham-plastic MR (or ER) flows, the variable yield stress of the fluid, τy, is activated by applying magnetic (or electric) field. The Bingham-plastic model assumes that the material is in either (1) a pre-yield condition where the local shear stress is less than the yield stress, τ<τy, or (2) a post-yield condition, where the local shear stress is greater than the yield stress, τ > τ y, so that the material flows with a constant post-yield viscosity. The objective of this study is to analyze the damping capacity of such a controllable MR or ER damper in the situation when the field dependent fluid exhibits post-yield shear thinning or thickening behavior, that is, the post-yield viscosity is a function of shear rate. A Herschel—Bulkley model with a field dependent yield stress is proposed, and the impact of shear rate dependent viscosity on damping capacity is assessed. Key analysis results — velocity profile, pre-yield thickness, and damping coefficient — are presented in a nondimensional formulation that is consistent with prior results for the Bingham-plastic analysis. The nondimensional analysis formulated here clearly establishes the Bingham number as the independent variable for assessing flow mode damper performance.